LORA-BASED WIRELESS TWO-WAY AXIS MONITORING AND CONTROL FOR FIXED GANTRY MILLING MACHINE IN STEEL PLANTS

Abstract

A lora-based wireless two-way axis monitoring and control for fixed gantry milling machine in steel plants comprises TNLWTW_AMCMote (100) is used for sensing and control, its MEMS MPU Sensor (101) captures real-time data on two-way axis movement, and its wireless communication to the cloud server enables comprehensive monitoring and control of the milling machine's operations, the ATmega2560 Board (106), Lora Module (102), MEMS MPU Sensor (101), Relay Module (104), Indicator (103), and Power Supply (105) are all included in this device ESP32 WiFi Module for internet connectivity is integrated into the RNLWTW_AMCMote, which is outfitted with an ATmega2560 Board, Lora Module, ESP32 Wifi Module, HMI Display, and Power Supply, it receives data from the TNLWTW_AMCMote via LoRa communication and presents real-time insights on the HMI Display, allowing operators to remotely monitor, analyze, and control the fixed gantry milling machine via an easy-to-use web dashboard.

Specification

Description:FIELD OF THE INVENTION
This invention relates to lora-based wireless two-way axis monitoring and control for fixed gantry milling machine in steel plants.
BACKGROUND OF THE INVENTION
This innovative method serves as a cutting-edge remedy to enhance fixed gantry milling machine monitoring and control in steel factories. It makes use of cloud-based technologies and long-range wireless connectivity to enable the real-time collection and analysis of two-way axis movement data from the milling machine. The collected data is easily sent to a cloud server, where it is processed and assessed by a personalized machine learning algorithm. Operators have access to a full web dashboard with trending data displays and important notifications that is easy to use.
It is challenging for the steel manufacturing industry to monitor and manage fixed gantry milling equipment efficiently. Traditional monitoring systems often don't have real-time functionality and comprehensive analytics, which results in less-than-ideal performance, increased downtime, and higher maintenance costs. It becomes essential to have a trustworthy two-way axis monitoring and control system to ensure the precision and effectiveness of these devices. It's possible that current solutions lack user-friendly interfaces for remote access and don't interact with cloud technologies enough.
CN209379971U: The utility model discloses a kind of for processing the numerical control gantry Finish Milling Machine of straight-bar machines pedestal, comprising: lathe bed, table mechanism, two mainshaft mechanisms and control device, table mechanism are slidably arranged on lathe bed, and straight-bar machines pedestal to be processed is driven to move along lathe bed; Two mainshaft mechanisms are symmetricly set on lathe bed two sides, mainshaft mechanism includes heel post, oblique column, main shaft, spindle box, spindle motor, heel post is connected to lathe bed side, oblique column is slidably arranged on heel post, spindle box is slidably arranged on the installation inclined-plane of oblique column, the feed motion of main shaft may be implemented by horizontal and inclination both direction adjusting, after main spindle's are fixed, spindle motor drives main shaft to rotate in spindle box;Control device, control device are mounted in the control cabinet of the lathe bed.The utility model can carry out Automatic Control, high-efficient, precision is high, at low cost, and may be implemented to carry out simultaneous processing to straight-bar machines pedestal different angle, different sides.
RESEARCH GAP: Wireless steel plant innovation using Lora and IoT for monitoring of Axis of Fixed Gantry Milling Machine is the novelty of the system.
CN109551016A: The invention discloses a kind of for processing the numerical control gantry Finish Milling Machine of straight-bar machines pedestal, comprising: lathe bed, table mechanism, two mainshaft mechanisms and control device, table mechanism are slidably arranged on lathe bed, and straight-bar machines pedestal to be processed is driven to move along lathe bed; Two mainshaft mechanisms are symmetricly set on lathe bed two sides, mainshaft mechanism includes heel post, oblique column, main shaft, spindle box, spindle motor, heel post is connected to lathe bed side, oblique column is slidably arranged on heel post, spindle box is slidably arranged on the installation inclined-plane of oblique column, the feed motion of main shaft may be implemented by horizontal and inclination both direction adjusting, after main spindle's are fixed, spindle motor drives main shaft to rotate in spindle box; Control device, control device are mounted in the control cabinet of the lathe bed. The present invention can carry out Automatic Control, high-efficient, precision is high, at low cost, and may be implemented to carry out simultaneous processing to straight-bar machines pedestal different angle, different sides.
RESEARCH GAP: Wireless steel plant innovation using Lora and IoT for monitoring of Axis of Fixed Gantry Milling Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This invention creates a strong and intelligent system to maximize the performance of stationary gantry milling machines in steel factories by seamlessly integrating sensor data, cloud analytics, and user interfaces. The TNLWTW_AMCMote (Transmitter Node) and the RNLWTW_AMCMote (Receiver Node) are the two primary components that power the innovation. The ATmega2560 Board, LoRa Module, MEMS MPU Sensor, Relay Module, Indicator, and Power Supply that make up the Transmitter Node function as the sensing and control unit that is directly connected to the milling machine. Using the MEMS MPU Sensor, this node records and transmits real-time data on the machine's two-way axis movement to the receiver node. The major hub for data receipt and presentation is the Receiver Node, which is made up of an ATmega2560 Board, an ESP32 WiFi Module, a LoRa Module, an HMI presentation, and a Power Supply. The Transmitter Node and the LoRa Module communicate to provide dependable long-range connectivity.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.

DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This invention creates a strong and intelligent system to maximize the performance of stationary gantry milling machines in steel factories by seamlessly integrating sensor data, cloud analytics, and user interfaces. The TNLWTW_AMCMote (Transmitter Node) and the RNLWTW_AMCMote (Receiver Node) are the two primary components that power the innovation. The ATmega2560 Board, LoRa Module, MEMS MPU Sensor, Relay Module, Indicator, and Power Supply that make up the Transmitter Node function as the sensing and control unit that is directly connected to the milling machine. Using the MEMS MPU Sensor, this node records and transmits real-time data on the machine's two-way axis movement to the receiver node. The major hub for data receipt and presentation is the Receiver Node, which is made up of an ATmega2560 Board, an ESP32 WiFi Module, a LoRa Module, an HMI presentation, and a Power Supply. The Transmitter Node and the LoRa Module communicate to provide dependable long-range connectivity.
The Receiver Node may also communicate with cloud services and connect to the internet thanks to the incorporation of an ESP32 WiFi Module. Real-time status updates on the milling machine are provided by the HMI Display, which also functions as a user interface for local monitoring and control. This innovation improves accessibility and data management by utilizing cloud technologies based on the Internet of Things. A customized cloud server created especially for this application receives the data gathered by the Transmitter Node. The data is analyzed by a specified machine learning algorithm on the cloud, which provides deep insights into the machine's performance. Subsequently, the HMI Display locally and an online dashboard that can be accessed via the internet display the results, together with trending data charts and crucial alerts. Operators can remotely monitor and manage the milling machine by logging onto the online dashboard with their credentials. This remote access feature gives operators freedom and convenience by letting them know how the machine is performing and reacting quickly to urgent alarms.
BEST METHOD OF WORKING
Directly attached to the fixed gantry milling machine, the TNLWTW_AMCMote is used for sensing and control. Its MEMS MPU Sensor captures real-time data on two-way axis movement, and its wireless communication to the cloud server enables comprehensive monitoring and control of the milling machine's operations. The ATmega2560 Board, Lora Module, MEMS MPU Sensor, Relay Module, Indicator, and Power Supply are all included in this device.
ESP32 WiFi Module for internet connectivity is integrated into the RNLWTW_AMCMote, which is outfitted with an ATmega2560 Board, Lora Module, ESP32 Wifi Module, HMI Display, and Power Supply. It receives data from the TNLWTW_AMCMote via LoRa communication and presents real-time insights on the HMI Display, allowing operators to remotely monitor, analyze, and control the fixed gantry milling machine via an easy-to-use web dashboard.
Both of the motes have an ATmega2560 Board built into them. This board facilitates data processing, control logic, and communication protocols that are necessary for the innovative two-way axis monitoring and control system for fixed gantry milling machines in steel plants to operate, monitor, and communicate flawlessly.
The LoRa Module, which is built into both motes, allows for dependable long-distance wireless communication between the central hub and the stationary gantry milling machine, enabling real-time control and data transmission in the cutting-edge two-way axis monitoring and control system for steel plants.
The novel system made for steel mills uses the MEMS MPU Sensor, which is integrated into the TNLWTW_AMCMote, to capture real-time data on the two-way axis movement of the stationary gantry milling machine. This data is vital for monitoring and control purposes.
To improve overall efficiency and control, the revolutionary system can remotely operate and manage various functions of the stationary gantry milling machine in steel factories thanks to the Relay Module that is connected to the TNLWTW_AMCMote.
The RNLWTW_AMCMote's integrated ESP32 WiFi Module is used to improve the innovative two-way axis monitoring system for fixed gantry milling machines in steel plants by providing remote monitoring and control, enabling internet connectivity, and enabling smooth communication with cloud services.
The innovative two-way axis monitoring and control system for fixed gantry milling machines in steel plants is made more interactive and user-friendly by the HMI Display that is interfaced on the RNLWTW_AMCMote. It does this by giving operators access to real-time insights and control options.
ADVANTAGES OF THE INVENTION
1. As the sensing and control device that is directly coupled to the fixed gantry milling machine, the TNLWTW_AMCMote plays a crucial role in this innovation. Wireless communication to the cloud server is made possible by its MEMS MPU Sensor, which records real-time data on two-way axis movement. This feature makes it possible to fully monitor and regulate the milling machine's activities.
2. The RNLWTW_AMCMote serves as the focal point of this creative system, connecting to the internet via an embedded ESP32 WiFi Module. It offers real-time insights on the HMI Display after receiving data via LoRa communication from the TNLWTW_AMCMote. With the help of this feature, operators can use an intuitive online dashboard to remotely monitor, evaluate, and manage the fixed gantry milling machine.
3. The LoRa Module serves as the primary communication link in the TNLWTW_AMCMote and RNLWTW_AMCMote, allowing the fixed gantry milling machine and the central hub to communicate wirelessly over a long distance with dependability. In the cutting-edge two-way axis monitoring and control system created for steel factories, this makes real-time data transmission and control possible.
4. The TNLWTW_AMCMote's MEMS MPU Sensor is essential because it records data in real time on the fixed gantry milling machine's two-way axis movement. It offers vital input for the cutting-edge technology made for steel plants' monitoring and control.
5. The revolutionary system can remotely run and manage various operations of the stationary gantry milling machine in steel factories thanks to the Relay Module built into the TNLWTW_AMCMote. This module serves as a crucial component for control. This improves control and efficiency all around.
6. The RNLWTW_AMCMote's integrated ESP32 WiFi Module provides internet access, allowing for smooth communication with cloud applications. This improves the cutting-edge two-way axis monitoring system's remote monitoring and control capabilities for stationary gantry milling machines in steel factories.
7. A vital user interface that gives operators real-time insights and control possibilities is the HMI Display in the RNLWTW_AMCMote. This improves the novel two-way axis monitoring and control system for stationary gantry milling machines in steel factories in terms of interactivity and usability.
, Claims:1. A system of LORA-based wireless two-way axis monitoring and control for fixed gantry milling machine in steel plants comprises TNLWTW_AMCMote (100) is used for sensing and control, its MEMS MPU Sensor (101) captures real-time data on two-way axis movement, and its wireless communication to the cloud server enables comprehensive monitoring and control of the milling machine's operations, the ATmega2560 Board (106), Lora Module (102), MEMS MPU Sensor (101), Relay Module (104), Indicator (103), and Power Supply (105) are all included in this device.
2. The system as claimed in claim 1, wherein ESP32 WiFi Module for internet connectivity is integrated into the RNLWTW_AMCMote, which is outfitted with an ATmega2560 Board, Lora Module, ESP32 Wifi Module, HMI Display, and Power Supply, it receives data from the TNLWTW_AMCMote via LoRa communication and presents real-time insights on the HMI Display, allowing operators to remotely monitor, analyze, and control the fixed gantry milling machine via an easy-to-use web dashboard.
3. The system as claimed in claim 1, wherein both of the motes have an ATmega2560 Board built into them, this board facilitates data processing, control logic, and communication protocols that are necessary for the innovative two-way axis monitoring and control system for fixed gantry milling machines in steel plants to operate, monitor, and communicate flawlessly.
4. The system as claimed in claim 1, wherein the LoRa Module, which is built into both motes, allows for dependable long-distance wireless communication between the central hub and the stationary gantry milling machine, enabling real-time control and data transmission in the cutting-edge two-way axis monitoring and control system for steel plants.
5. The system as claimed in claim 1, wherein the novel system made for steel mills uses the MEMS MPU Sensor, which is integrated into the TNLWTW_AMCMote, to capture real-time data on the two-way axis movement of the stationary gantry milling machine, this data is vital for monitoring and control purposes.
6. The system as claimed in claim 1, wherein to improve overall efficiency and control, the revolutionary system can remotely operate and manage various functions of the stationary gantry milling machine in steel factories thanks to the Relay Module that is connected to the TNLWTW_AMCMote.
7. The system as claimed in claim 1, wherein the RNLWTW_AMCMote's integrated ESP32 WiFi Module is used to improve the innovative two-way axis monitoring system for fixed gantry milling machines in steel plants by providing remote monitoring and control, enabling internet connectivity, and enabling smooth communication with cloud services.
8. The system as claimed in claim 1, wherein the innovative two-way axis monitoring and control system for fixed gantry milling machines in steel plants is made more interactive and user-friendly by the HMI Display that is interfaced on the RNLWTW_AMCMote, it does this by giving operators access to real-time insights and control options.

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