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LOCKING APPARATUS WITH GEAR AND RACK TRANSLATION MECHANISM
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Abstract
Information
Inventors
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Specification
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ORDINARY APPLICATION
Published
Filed on 30 October 2024
Abstract
Disclosed is a locking apparatus comprising a gear assembly intersecting a rack element. A reinforced rib engages with the gear assembly to provide stability. An actuator frame interfaces with the rack element to translate motion. The rack element translates rotational motion into linear motion.
Patent Information
Application ID | 202411083245 |
Invention Field | MECHANICAL ENGINEERING |
Date of Application | 30/10/2024 |
Publication Number | 46/2024 |
Inventors
Name | Address | Country | Nationality |
---|---|---|---|
DR. AJAY PRATAP SINGH | ASSOCIATE PROFESSOR, MECHANICAL ENGINEERING, AJAY KUMAR GARG ENGINEERING COLLEGE, 27TH KM MILESTONE, DELHI - MEERUT EXPY, GHAZIABAD, UTTAR PRADESH 201016 | India | India |
DEV VISHWAKARMA | MECHANICAL ENGINEERING, AJAY KUMAR GARG ENGINEERING COLLEGE, 27TH KM MILESTONE, DELHI - MEERUT EXPY, GHAZIABAD, UTTAR PRADESH 201016 | India | India |
Applicants
Name | Address | Country | Nationality |
---|---|---|---|
AJAY KUMAR GARG ENGINEERING COLLEGE | 27TH KM MILESTONE, DELHI - MEERUT EXPY, GHAZIABAD, UTTAR PRADESH 201016 | India | India |
Specification
Description:Field of the Invention
The present disclosure generally relates to locking mechanisms. Further, the present disclosure particularly relates to a locking apparatus comprising a gear assembly intersecting a rack element and translating rotational motion into linear motion.
Background
The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
Various types of locking mechanisms have been developed over the years to enhance the security of different structures, systems, and devices. Such mechanisms are commonly employed in applications including doors, gates, lockers, safes, and other access-controlled environments. Conventional locking mechanisms typically employ key-operated systems, combination locks, and electronic locks to restrict unauthorized access. However, certain limitations are frequently encountered when such locking mechanisms are implemented.
Mechanical locks are the most widely used locking systems. Such systems commonly employ keyed operations wherein a mechanical key interacts with internal components such as pins or tumblers to restrict access. A significant drawback of such locking mechanisms is the potential for unauthorized access through lock picking, bumping, or key duplication. Furthermore, conventional mechanical locks often suffer from wear and tear over time, especially due to repeated use, which results in malfunctions or degradation in locking effectiveness.
In addition to traditional mechanical locks, electronic locks have gained significant attention in recent years. Such systems often rely on keypad entries, proximity cards, or biometric identification to authorize access. While electronic locks offer enhanced convenience over mechanical locks, several issues persist. One major concern is the dependency on power sources. In case of a power failure or battery depletion, access may be restricted, creating potential security risks. Additionally, electronic systems are vulnerable to hacking or system malfunctions, which may compromise security. The complexity of such systems also increases manufacturing and maintenance costs.
Moreover, combination locks provide another common approach. Such locks require the input of a sequence of numbers or symbols to unlock. While combination locks eliminate the need for a physical key, they often have limitations in terms of user convenience. Memorizing the combination can be burdensome for users, and if the combination is forgotten, access is denied. In addition, combination locks are also vulnerable to manipulation techniques like "combination cracking" where unauthorized persons exploit inherent weaknesses in the mechanism.
Further, gear-based locking mechanisms have been explored to offer higher precision and security. Such mechanisms typically involve rotational gear elements that engage with other components to either allow or restrict motion. Although such gear-based mechanisms offer improved security, they are often susceptible to issues such as misalignment and wear due to continuous movement. Misalignment of gear components can lead to malfunctioning, thereby compromising the reliability of the locking system. Moreover, gear systems require regular maintenance to prevent deterioration due to friction and environmental factors such as dust and moisture.
Another common issue encountered in conventional locking mechanisms is the lack of stability during operation. Without sufficient support or reinforcement, locking systems, especially those that utilize moving components such as gears or racks, are prone to instability, which may lead to performance degradation over time. For instance, when rotational or linear movements are involved in translating motion, the absence of reinforced structural elements can result in operational inefficiencies or misalignment of the components involved.
Furthermore, conventional locking mechanisms often face limitations in converting motion efficiently. In systems where motion is translated from rotational to linear, mechanical inefficiencies may arise due to friction, inertia, or improper interface between the moving components. Such inefficiencies not only lead to reduced operational precision but also increase wear and tear, contributing to the overall degradation of the system over time.
In light of the above discussion, there exists an urgent need for solutions that overcome the problems associated with conventional systems and/or techniques for translating rotational motion into linear motion in a stable and efficient manner.
Summary
The following presents a simplified summary of various aspects of this disclosure in order to provide a basic understanding of such aspects. This summary is not an extensive overview of all contemplated aspects, and is intended to neither identify key or critical elements nor delineate the scope of such aspects. Its purpose is to present some concepts of this disclosure in a simplified form as a prelude to the more detailed description that is presented later.
The following paragraphs provide additional support for the claims of the subject application.
An objective of the present disclosure is to provide a locking apparatus that converts rotational motion into linear motion, enhances stability, and offers fine adjustment control. The system of the present disclosure aims to improve the alignment and mechanical integrity of the apparatus while enabling controlled resistance and shock absorption during operation.
In an aspect, the present disclosure provides a locking apparatus comprising a gear assembly intersecting a rack element, a reinforced rib engaging with said gear assembly for stability, and an actuator frame interfacing with such a rack element to translate motion. Such a rack element translates rotational motion into linear motion.
Furthermore, the locking apparatus comprises a beveled gear positioned at an angle within said gear assembly. The beveled gear interfaces with said rack element to convert angular motion into linear displacement along the actuator frame, thereby enhancing precise control over movement. Additionally, such rack element aligns longitudinally with a guide rail fixedly attached to the reinforced rib, facilitating smooth linear motion and preventing lateral deviation during operation. Moreover, the reinforced rib intersects a damping insert positioned along the gear assembly, absorbing mechanical shocks, which results in stable engagement between said rack element and said gear assembly.
Furthermore, said gear assembly is coupled with a torsion spring mounted along the actuator frame. The torsion spring provides controlled resistance to rotational movement, enabling smooth operation. Said rack element is longitudinally configured with a series of teeth that engage with the gear assembly. The teeth provide incremental movement control, facilitating fine adjustment of the actuator frame for enhanced precision.
Moreover, the reinforced rib includes an elongated slot accommodating an adjustable pin. The pin interacts with the gear assembly to maintain alignment and ensure smooth operation. Said gear assembly further comprises a clutch unit integrated with the rotational axis, enabling selective engagement with said rack element to control the translation force applied by the actuator frame.
Additionally, the actuator frame comprises a locking notch in engagement with a retaining latch on the reinforced rib. The notch facilitates secure positioning when the apparatus is in the locked state. Moreover, said gear assembly is housed within a protective casing with an access window, enabling visibility for inspection and maintenance.
Brief Description of the Drawings
The features and advantages of the present disclosure would be more clearly understood from the following description taken in conjunction with the accompanying drawings in which:
FIG. 1 illustrates a locking apparatus (100), in accordance with the embodiments of the present disclosure.
FIG. 2 illustrates the operation of a locking apparatus (100), in accordance with the embodiments of the present disclosure.
Detailed Description
In the following detailed description of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. In the drawings, like numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to claim those skilled in the art to practice the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims and equivalents thereof.
The use of the terms "a" and "an" and "the" and "at least one" and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term "at least one" followed by a list of one or more items (for example, "at least one of A and B") is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B), unless otherwise indicated herein or clearly contradicted by context. The terms "comprising," "having," "including," and "containing" are to be construed as open-ended terms (i.e., meaning "including, but not limited to,") unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., "such as") provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Pursuant to the "Detailed Description" section herein, whenever an element is explicitly associated with a specific numeral for the first time, such association shall be deemed consistent and applicable throughout the entirety of the "Detailed Description" section, unless otherwise expressly stated or contradicted by the context.
As used herein, the term "locking apparatus" is used to refer to any mechanical system or device that physically restricts or allows access to an object or area through engagement and disengagement mechanisms. The term encompasses various types of locking mechanisms, including mechanical, electromechanical, and electronically controlled systems. Such a locking apparatus may include components like gear assemblies, actuators, racks, and reinforced ribs, which together interact to secure an object. Additionally, the term covers locking devices employed in a wide range of applications, including doors, vehicles, safes, and machinery, as well as those utilized for industrial, residential, or automotive purposes. Such locking apparatuses are not limited to any specific operational environment or size and may be adapted to suit specific locking requirements across various fields.
As used herein, the term "gear assembly" refers to an arrangement of interlocking gears that transmits mechanical motion and force within a system. The gear assembly may consist of various types of gears such as spur gears, helical gears, or bevel gears, which work together to modify the speed, torque, and direction of motion. Such a gear assembly can serve multiple applications, including motion control, power transmission, and force amplification. The gear assembly in the present disclosure interacts with a rack element, thereby enabling the conversion of rotational motion into linear motion within the locking apparatus.
As used herein, the term "rack element" is used to refer to a linear or elongated component with a series of teeth or grooves along its length. The rack element interacts with the gear assembly to convert rotational motion into linear motion. Such a rack element may be employed in various mechanical systems, including linear actuators, sliding mechanisms, and rack-and-pinion steering systems. The rack element may be constructed from materials like steel, aluminium, or high-strength plastic, depending on the intended application and load requirements. In the present disclosure, the rack element functions to translate the rotational movement of the gear assembly into a corresponding linear motion, contributing to the overall mechanical operation of the locking apparatus.
As used herein, the term "reinforced rib" refers to a structural component that provides additional strength and stability to a mechanical assembly. The reinforced rib is typically integrated with other elements, such as gear assemblies or frames, to enhance the structural integrity of the system. Such a reinforced rib may be made from materials like metals, composites, or reinforced polymers, depending on the load-bearing requirements and application environment. In the present disclosure, the reinforced rib engages with the gear assembly to offer stability, ensuring reliable operation of the locking apparatus under various mechanical loads and stresses.
As used herein, the term "actuator frame" refers to the housing or structure that holds and supports an actuator and associated components, enabling controlled mechanical movement. Such an actuator frame provides the necessary support to ensure proper alignment and function of the actuator in relation to other components, such as a rack element or gear assembly. The actuator frame may be composed of rigid materials like steel, aluminium, or polymer, depending on the specific application. In the present disclosure, the actuator frame interfaces with the rack element, thereby enabling the translation of motion required for the operation of the locking apparatus.
FIG. 1 illustrates a locking apparatus (100), in accordance with the embodiments of the present disclosure. In an embodiment, a gear assembly (102) intersects a rack element (104) to facilitate the conversion of rotational motion into linear motion. The gear assembly (102) consists of interlocking gears, which may include spur, helical, or bevel gears depending on the specific mechanical requirements. The gears within the gear assembly (102) are aligned such that rotational force is transmitted from one gear to another, ultimately engaging the teeth of the rack element (104). Said rack element (104) is positioned in proximity to the gear assembly (102) to allow the gear teeth to mesh with the rack teeth. As the gear assembly (102) rotates, the rack element (104) moves linearly along its length, thereby translating rotational motion into linear motion. The interaction between the gear assembly (102) and the rack element (104) is critical for applications requiring precise linear displacement based on rotational input, such as in locking mechanisms, machinery, or automotive components. The positioning of the gear assembly (102) relative to the rack element (104) determines the direction and magnitude of the linear motion produced.
In an embodiment, a reinforced rib (106) engages with the gear assembly (102) to provide additional structural stability during operation. Said reinforced rib (106) is integrated into the locking apparatus (100) to support the mechanical forces exerted on the gear assembly (102) during motion. The reinforced rib (106) is made from rigid materials, such as steel, aluminium, or high-strength composites, to withstand both static and dynamic loads. The engagement between the reinforced rib (106) and the gear assembly (102) is designed to maintain alignment and reduce potential deflection or deformation that may occur due to mechanical stress. Such reinforced rib (106) is strategically positioned to absorb the forces transmitted through the gear assembly (102) during the interaction with the rack element (104). By supporting the gear assembly (102), the reinforced rib (106) minimizes wear on the gears and ensures smooth operation over extended periods of use.
In an embodiment, an actuator frame (108) interfaces with the rack element (104) to facilitate the translation of motion within the locking apparatus (100). The actuator frame (108) serves as the primary support structure for the components associated with the motion translation process. Said actuator frame (108) is positioned to ensure proper alignment of the rack element (104) and the gear assembly (102), providing a rigid base for movement to occur without misalignment. The actuator frame (108) may be fabricated from durable materials, such as metals or high-strength polymers, depending on the specific operational requirements of the locking apparatus (100). The frame's primary role is to maintain the linear path of the rack element (104) as it interacts with the gear assembly (102), preventing undesired movement or slippage during operation. By interfacing with the rack element (104), the actuator frame (108) enables controlled and reliable linear motion that is essential for the functioning of the locking apparatus (100).
In an embodiment, the gear assembly (102) comprises a beveled gear positioned at an angle, interfacing with the rack element (104) to convert angular motion into linear displacement along the actuator frame (108). The beveled gear, having angled teeth, is specifically designed to engage with the teeth of the rack element (104) in such a manner that rotational motion from the gear translates directly into linear movement along the length of the rack element (104). Said beveled gear allows for smoother transitions between rotational and linear motion due to its angled design, reducing frictional losses and increasing mechanical efficiency. The angular positioning of the beveled gear is essential for ensuring that the mechanical force applied through the gear is effectively transmitted to the rack element (104). The beveled gear assembly (102) may be composed of high-strength materials such as steel or hardened alloys to withstand repeated motion cycles and resist wear over time. The assembly (102) provides reliable movement in applications requiring precise control over linear displacement.
In an embodiment, the rack element (104) is aligned longitudinally with a guide rail fixedly attached to the reinforced rib (106), said guide rail facilitating smooth linear motion and preventing lateral deviation during operation. The guide rail serves as a stabilizing structure that maintains the alignment of the rack element (104) as it moves along its path during engagement with the gear assembly (102). Such a guide rail is firmly connected to the reinforced rib (106) to provide a stable reference frame, ensuring that the linear motion of the rack element (104) remains within a controlled range. By preventing lateral movement, the guide rail enhances the precision of the locking apparatus (100) during its operational cycle. The guide rail may be constructed from durable materials such as stainless steel or aluminum alloys to resist wear and ensure consistent performance over extended periods of use.
In an embodiment, the reinforced rib (106) intersects a damping insert positioned along the gear assembly (102), the damping insert absorbing mechanical shocks for stable engagement between the rack element (104) and gear assembly (102). The damping insert, typically made from materials like rubber or polyurethane, is strategically placed along the point where the reinforced rib (106) and the gear assembly (102) intersect. The damping insert acts to cushion the mechanical impacts generated during the motion of the gear assembly (102), reducing vibrations and mechanical stress. By absorbing such shocks, the damping insert ensures a smoother and more consistent engagement between the rack element (104) and the gear assembly (102). The inclusion of a damping insert also helps prolong the life of the mechanical components by minimizing wear and tear that could arise from excessive vibration or impact forces during operation. This structural feature contributes to a more stable locking apparatus (100) with reliable performance over time.
In an embodiment, the gear assembly (102) is coupled with a torsion spring mounted along the actuator frame (108), the torsion spring providing controlled resistance to rotational movement. The torsion spring, wound around a rotational axis of the gear assembly (102), applies a restoring force to resist the rotational motion introduced by external forces. As the gear assembly (102) rotates, the torsion spring stores mechanical energy and subsequently releases it to provide resistance, ensuring controlled and gradual rotational movement. The torsion spring is mounted on the actuator frame (108), ensuring that the spring remains securely positioned while allowing the gear assembly (102) to function effectively. This arrangement helps prevent sudden or uncontrolled movement, particularly in applications where precise motion control is essential. The torsion spring may be constructed from high-tensile steel to withstand repeated loading cycles and ensure durability throughout the operational life of the locking apparatus (100).
In an embodiment, the rack element (104) is longitudinally configured with a series of teeth that engage with the gear assembly (102), said teeth providing incremental movement control, thereby facilitating fine adjustment of the actuator frame (108). The teeth along the rack element (104) are uniformly spaced and are designed to mesh with the gear teeth of the gear assembly (102) to create precise, incremental movement as the gear rotates. This configuration allows for fine-tuned adjustments of the actuator frame (108), as each rotation of the gear assembly (102) corresponds to a small, controlled linear displacement along the rack element (104). The teeth on the rack element (104) are typically machined to high tolerances to ensure smooth engagement with the gear assembly (102) without slippage or backlash. This arrangement enables accurate positioning and control in mechanical applications where precision is required, such as locking mechanisms or automation systems.
In an embodiment, the reinforced rib (106) includes an elongated slot accommodating an adjustable pin, the pin interacting with the gear assembly (102) to maintain alignment. The elongated slot, positioned along the length of the reinforced rib (106), provides a guide path for the adjustable pin, allowing the pin to move or be repositioned as needed to ensure that the gear assembly (102) remains properly aligned with other components of the locking apparatus (100). The adjustable pin may be manually or automatically repositioned to account for wear or changes in the operating conditions, ensuring continuous and precise alignment between the gear assembly (102) and the rack element (104). The reinforced rib (106) and its slot are typically made from rigid materials such as steel to withstand the forces exerted during the operational cycle of the locking apparatus (100).
In an embodiment, the gear assembly (102) further comprises a clutch unit integrated with the rotational axis, the clutch unit allowing selective engagement with the rack element (104), providing control over the translation force applied by the actuator frame (108). The clutch unit is positioned along the rotational axis of the gear assembly (102) and allows for the selective engagement or disengagement of the rotational motion with the rack element (104). When engaged, the clutch unit transfers the rotational force from the gear assembly (102) to the rack element (104), enabling controlled linear motion. When disengaged, the clutch unit allows the gear assembly (102) to rotate freely without affecting the position of the rack element (104). This selective control over the translation force applied by the actuator frame (108) enables greater flexibility in the operation of the locking apparatus (100), particularly in applications where different modes of operation are required.
In an embodiment, the actuator frame (108) comprises a locking notch in engagement with a retaining latch on the reinforced rib (106), the notch facilitating secure positioning when the apparatus is in the locked state. The locking notch is formed along the surface of the actuator frame (108) and is designed to interface with a corresponding retaining latch that is fixedly mounted to the reinforced rib (106). When the locking apparatus (100) is in the locked position, the retaining latch engages with the notch, ensuring that the actuator frame (108) remains securely fixed in place. This mechanical engagement prevents unintended movement or displacement of the actuator frame (108), maintaining the integrity of the locking mechanism. The locking notch and retaining latch may be machined from high-strength materials to ensure reliable performance under various operating conditions.
In an embodiment, the gear assembly (102) is housed within a protective casing equipped with an access window, the access window providing visibility for inspection and maintenance. The protective casing surrounds the entire gear assembly (102), shielding it from external contaminants such as dust, debris, and moisture. The casing may be made from durable materials such as metal or reinforced plastic to offer physical protection while allowing the gear assembly (102) to operate without interference. The access window, integrated into the casing, allows operators to visually inspect the condition of the gear assembly (102) without disassembling the entire housing. This feature is particularly useful for maintenance purposes, as it enables quick assessment of wear or damage to the gears and allows for timely intervention to prevent further issues. The casing and access window combination ensures the longevity and reliable operation of the locking apparatus (100).
FIG. 2 illustrates the operation of a locking apparatus (100), in accordance with the embodiments of the present disclosure. The diagram illustrates the operation of a locking apparatus (100) comprising a gear assembly (102), a rack element (104), a reinforced rib (106), and an actuator frame (108). Initially, a user applies rotational force to the gear assembly (102), which intersects with the rack element (104). The gear assembly (102) converts the rotational motion into linear motion by interacting with the teeth of the rack element (104). This linear motion is then transmitted along the actuator frame (108), enabling precise linear movement. The reinforced rib (106) engages with the gear assembly (102), providing stability and structural support during operation. The guide rail ensures that the rack element (104) moves smoothly without lateral deviation, maintaining the accuracy of the linear displacement. This interaction between the components allows for controlled motion translation within the locking apparatus (100), effectively securing or releasing objects as needed.
In an embodiment, the gear assembly (102) intersecting the rack element (104) serves to convert rotational motion into linear motion. The interaction between said gear assembly (102) and said rack element (104) enables precise movement control, especially in applications requiring linear displacement driven by rotary input. The mechanical engagement between the gears of the gear assembly (102) and the teeth of the rack element (104) creates a controlled, predictable motion path. This relationship allows for the transmission of force with minimal energy loss, making it ideal for locking systems where motion must be both accurate and reliable. The use of a gear-rack system further provides a mechanical advantage, amplifying input force and offering better load distribution along the rack element (104). This setup also minimizes the wear on individual components by distributing stresses evenly.
In an embodiment, the gear assembly (102) comprises a beveled gear positioned at an angle, interfacing with the rack element (104) to convert angular motion into linear displacement along the actuator frame (108). The beveled gear's angled teeth provide an efficient means of transmitting motion from a rotary axis to a linear path. By positioning the gear at an angle, the mechanical system effectively utilizes spatial constraints, making it suitable for compact assemblies. The bevel configuration enhances torque transmission, allowing for higher loads to be applied during the motion translation process. Furthermore, the engagement of the beveled gear with the rack element (104) smooths the transition between angular and linear motion, reducing mechanical noise and vibration. This angular interaction ensures that the applied force is efficiently converted into linear displacement, contributing to a more controlled and stable operation of the actuator frame (108).
In an embodiment, the rack element (104) is aligned longitudinally with a guide rail fixedly attached to the reinforced rib (106). This alignment serves to stabilize the linear movement of the rack element (104) by providing a fixed path for motion, minimizing lateral deviations that could lead to mechanical errors. The guide rail works in conjunction with the rack element (104), allowing for smoother transitions and reducing the potential for friction-induced wear. By being attached to the reinforced rib (106), the guide rail also benefits from the structural rigidity offered by the rib, ensuring that the entire system remains stable during operation. The longitudinal alignment of the rack element (104) with the guide rail ensures a direct, unhindered motion path, optimizing the performance of the overall locking apparatus (100) in applications where precise, linear motion is essential.
In an embodiment, the reinforced rib (106) intersects with a damping insert positioned along the gear assembly (102), absorbing mechanical shocks and providing stable engagement between the rack element (104) and the gear assembly (102). The damping insert reduces vibration and impact forces that may arise during the operation of the locking apparatus (100), ensuring consistent and smooth mechanical engagement. By absorbing these shocks, the damping insert prolongs the operational lifespan of both the rack element (104) and the gear assembly (102), reducing wear and tear on the gear teeth and rack surfaces. This stabilization effect also minimizes the risk of misalignment, which could occur due to mechanical vibrations or sudden shifts in load. The interaction between the reinforced rib (106) and the damping insert further optimizes the mechanical performance of the apparatus by providing a more controlled motion environment.
In an embodiment, the gear assembly (102) is coupled with a torsion spring mounted along the actuator frame (108), where the torsion spring provides controlled resistance to rotational movement. The torsion spring stores mechanical energy when rotational force is applied to the gear assembly (102), subsequently releasing that energy to offer a restoring force that counteracts excessive rotational motion. This controlled resistance prevents sudden or uncontrolled movements, ensuring that the rotational-to-linear translation via the rack element (104) occurs smoothly and predictably. The torsion spring also helps in maintaining system equilibrium by counterbalancing forces that may otherwise cause over-rotation or misalignment. The mounting of the torsion spring along the actuator frame (108) ensures that the spring operates in close proximity to the gear assembly (102), allowing for direct interaction and effective motion control.
In an embodiment, the rack element (104) is longitudinally configured with a series of teeth that engage with the gear assembly (102), said teeth providing incremental movement control and fine adjustment of the actuator frame (108). The uniform spacing of teeth along the rack element (104) allows the gear assembly (102) to advance in precise, controlled steps, enabling small adjustments to be made with high accuracy. This arrangement is particularly useful in applications requiring fine tuning or positioning, as the interaction between the gear and rack element (104) allows for incremental movement based on gear rotation. The design of the teeth minimizes slippage and provides a reliable engagement with the gear assembly (102), further enhancing the precision of the locking apparatus (100). The teeth are typically machined to ensure a tight fit with the corresponding gear teeth, facilitating consistent movement without backlash.
In an embodiment, the reinforced rib (106) includes an elongated slot accommodating an adjustable pin, the pin interacting with the gear assembly (102) to maintain alignment. The elongated slot allows for minor positional adjustments of the pin, which can be used to correct any misalignment that may develop over time or due to mechanical stress. The adjustable pin interacts with the gear assembly (102) to ensure that the gear teeth remain properly meshed with the rack element (104), maintaining consistent motion translation. The reinforced rib (106) provides the structural integrity required to support this interaction, ensuring that the system remains stable during operation. The adjustability of the pin also offers flexibility for maintenance and calibration, making it easier to fine-tune the alignment of the components for optimal performance.
In an embodiment, the gear assembly (102) further comprises a clutch unit integrated with the rotational axis, the clutch unit allowing selective engagement with the rack element (104). This clutch unit provides a mechanism for controlling when the rotational motion of the gear assembly (102) is transmitted to the rack element (104), offering greater operational flexibility. When the clutch is engaged, the gear assembly (102) directly interacts with the rack element (104), translating rotational force into linear motion. When disengaged, the gear assembly (102) can rotate without affecting the rack element (104), allowing for selective control over motion translation. This feature is particularly useful in scenarios where intermittent motion is required, as the clutch unit enables the locking apparatus (100) to alternate between active and passive states, depending on operational needs.
In an embodiment, the actuator frame (108) comprises a locking notch in engagement with a retaining latch on the reinforced rib (106), the notch facilitating secure positioning when the apparatus is in the locked state. The locking notch provides a secure mechanical interface that prevents unintended movement of the actuator frame (108) when the apparatus is locked. The retaining latch interacts with the locking notch to ensure that the actuator frame (108) remains in place, preventing any displacement or mechanical slippage that could affect the locking function. This secure engagement is critical in applications where the apparatus must maintain a fixed position over extended periods. The reinforced rib (106) provides additional stability by supporting the retaining latch, ensuring that the engagement between the latch and notch is reliable and durable under load.
In an embodiment, the gear assembly (102) is housed within a protective casing equipped with an access window, the access window providing visibility for inspection and maintenance. The protective casing shields the gear assembly (102) from external contaminants such as dust, debris, and moisture, which could otherwise interfere with the mechanical components and reduce the operational lifespan of the apparatus. The access window allows for convenient visual inspection of the gear assembly (102), enabling maintenance personnel to monitor the condition of the gears without needing to dismantle the entire assembly. This feature is especially useful in environments where the locking apparatus (100) is subject to heavy use, as it facilitates routine inspections and quick identification of any potential issues. The casing is typically constructed from durable materials, providing both protection and longevity to the internal components.
Example embodiments herein have been described above with reference to block diagrams and flowchart illustrations of methods and apparatuses. It will be understood that each block of the block diagrams and flowchart illustrations, and combinations of blocks in the block diagrams and flowchart illustrations, respectively, can be implemented by various means including hardware, software, firmware, and a combination thereof. For example, in one embodiment, each block of the block diagrams and flowchart illustrations, and combinations of blocks in the block diagrams and flowchart illustrations can be implemented by computer program instructions. These computer program instructions may be loaded onto a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions which execute on the computer or other programmable data processing apparatus create means for implementing the functions specified in the flowchart block or blocks.
Operations in accordance with a variety of aspects of the disclosure is described above would not have to be performed in the precise order described. Rather, various steps can be handled in reverse order or simultaneously or not at all.
While several implementations have been described and illustrated herein, a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein may be utilized, and each of such variations and/or modifications is deemed to be within the scope of the implementations described herein. More generally, all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific implementations described herein. It is, therefore, to be understood that the foregoing implementations are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, implementations may be practiced otherwise than as specifically described and claimed. Implementations of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the scope of the present disclosure.
Claims
I/We Claims
A locking apparatus (100) comprising:
a gear assembly (102) intersecting a rack element (104);
a reinforced rib (106) engaging with said gear assembly (102) for stability; and
an actuator frame (108) interfacing with such rack element (104) to translate motion, wherein such rack element (104) translates rotational motion into linear motion.
The locking apparatus (100) of claim 1, wherein said gear assembly (102) comprises a beveled gear positioned at an angle, such beveled gear interfacing with said rack element (104) to convert angular motion into linear displacement along the actuator frame (108).
The locking apparatus (100) of claim 1, wherein such rack element (104) is aligned longitudinally with a guide rail fixedly attached to the reinforced rib (106), said guide rail facilitating smooth linear motion and preventing lateral deviation during operation.
The locking apparatus (100) of claim 1, wherein said reinforced rib (106) is intersecting a damping insert positioned along the gear assembly (102), the damping insert absorbing mechanical shocks, for stable engagement between such rack element (104) and gear assembly (102).
The locking apparatus (100) of claim 1, wherein said gear assembly (102) is coupled with a torsion spring mounted along the actuator frame (108), the torsion spring providing controlled resistance to rotational movement.
The locking apparatus (100) of claim 1, wherein said rack element (104) is longitudinally configured with a series of teeth that engage with the gear assembly (102), said teeth providing incremental movement control, thereby facilitating fine adjustment of the actuator frame (108).
The locking apparatus (100) of claim 1, wherein said reinforced rib (106) includes an elongated slot accommodating an adjustable pin, the pin interacting with the gear assembly (102) to maintain alignment.
The locking apparatus (100) of claim 1, wherein such gear assembly (102) further comprises a clutch unit integrated with the rotational axis, the clutch unit allowing selective engagement with said rack element (104), providing control over the translation force applied by the actuator frame (108).
The locking apparatus (100) of claim 1, wherein said actuator frame (108) comprises a locking notch in engagement with a retaining latch on the reinforced rib (106), the notch facilitates secure positioning when the apparatus is in the locked state.
The locking apparatus (100) of claim 1, wherein said gear assembly (102) is housed within a protective casing equipped with an access window, the access window providing visibility for inspection and maintenance.
Disclosed is a locking apparatus comprising a gear assembly intersecting a rack element. A reinforced rib engages with the gear assembly to provide stability. An actuator frame interfaces with the rack element to translate motion. The rack element translates rotational motion into linear motion.
, Claims:I/We Claims
A locking apparatus (100) comprising:
a gear assembly (102) intersecting a rack element (104);
a reinforced rib (106) engaging with said gear assembly (102) for stability; and
an actuator frame (108) interfacing with such rack element (104) to translate motion, wherein such rack element (104) translates rotational motion into linear motion.
The locking apparatus (100) of claim 1, wherein said gear assembly (102) comprises a beveled gear positioned at an angle, such beveled gear interfacing with said rack element (104) to convert angular motion into linear displacement along the actuator frame (108).
The locking apparatus (100) of claim 1, wherein such rack element (104) is aligned longitudinally with a guide rail fixedly attached to the reinforced rib (106), said guide rail facilitating smooth linear motion and preventing lateral deviation during operation.
The locking apparatus (100) of claim 1, wherein said reinforced rib (106) is intersecting a damping insert positioned along the gear assembly (102), the damping insert absorbing mechanical shocks, for stable engagement between such rack element (104) and gear assembly (102).
The locking apparatus (100) of claim 1, wherein said gear assembly (102) is coupled with a torsion spring mounted along the actuator frame (108), the torsion spring providing controlled resistance to rotational movement.
The locking apparatus (100) of claim 1, wherein said rack element (104) is longitudinally configured with a series of teeth that engage with the gear assembly (102), said teeth providing incremental movement control, thereby facilitating fine adjustment of the actuator frame (108).
The locking apparatus (100) of claim 1, wherein said reinforced rib (106) includes an elongated slot accommodating an adjustable pin, the pin interacting with the gear assembly (102) to maintain alignment.
The locking apparatus (100) of claim 1, wherein such gear assembly (102) further comprises a clutch unit integrated with the rotational axis, the clutch unit allowing selective engagement with said rack element (104), providing control over the translation force applied by the actuator frame (108).
The locking apparatus (100) of claim 1, wherein said actuator frame (108) comprises a locking notch in engagement with a retaining latch on the reinforced rib (106), the notch facilitates secure positioning when the apparatus is in the locked state.
The locking apparatus (100) of claim 1, wherein said gear assembly (102) is housed within a protective casing equipped with an access window, the access window providing visibility for inspection and maintenance.
Documents
Name | Date |
---|---|
202411083245-FORM-8 [05-11-2024(online)].pdf | 05/11/2024 |
202411083245-FORM 18 [02-11-2024(online)].pdf | 02/11/2024 |
202411083245-COMPLETE SPECIFICATION [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-DECLARATION OF INVENTORSHIP (FORM 5) [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-DRAWINGS [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-EDUCATIONAL INSTITUTION(S) [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-FORM 1 [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-FORM FOR SMALL ENTITY(FORM-28) [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-FORM-9 [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-OTHERS [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-POWER OF AUTHORITY [30-10-2024(online)].pdf | 30/10/2024 |
202411083245-REQUEST FOR EARLY PUBLICATION(FORM-9) [30-10-2024(online)].pdf | 30/10/2024 |
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