IOT AND LPWAN-BASED HYDRAULIC OIL CONDITION MONITORING SOLUTION FOR VERTICAL HYDRAULIC FIREWOOD PROCESSOR WITHIN TIMBER INDUSTRY

Abstract

An IoT and LPWAN-Based Hydraulic Oil Condition Monitoring system for Vertical Hydraulic Firewood Processor within Timber Industry, comprises the TDILH_OCSNode equipped with an STM32 Processor, LoRa RF Module, NAS Sensor, Velocity Sensor, Liquid Temperature Sensor, and Power Supply, used for data acquisition and transmitting real-time data on hydraulic oil conditions to a tailored cloud server for analysis and monitoring; and the RDILH_OCSNode, equipped with an STM32 Processor, LoRa RF Module, GSM Modem, HMI Display, LED Indicator, Piezo Buzzer, and Power Supply, processes data received from the TDILH_OCSNode, providing local alerts through an HMI display and remote notifications via email, ensuring operators have real-time insights into hydraulic oil conditions in Vertical Hydraulic Firewood Processors within the Timber Industry. The LoRa RF Module, incorporated in both motes, facilitates long-range communication between the TDILH_OCSNode and RDILH_OCSNode, enabling efficient transmission of real-time data on hydraulic oil conditions to the cloud server, enhancing the overall connectivity and effectiveness of the monitoring system within the Timber Industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to an IoT and LPWAN-Based Hydraulic Oil Condition Monitoring Solution for Vertical Hydraulic Firewood Processor within Timber Industry
BACKGROUND OF THE INVENTION
The Timber Industry encounters a pressing challenge concerning the oversight and upkeep of Vertical Hydraulic Firewood Processors. The current absence of an effective Hydraulic Oil Condition Monitoring system poses a hindrance to the industry's capacity to proactively tackle issues, resulting in potential downtime, heightened repair expenditures, and diminished overall operational efficiency. In the absence of a dependable solution, operators face challenges in obtaining real-time insights into the hydraulic oil conditions, thereby complicating the implementation of timely preventive maintenance measures.
US9623584B2 - This patent describes a firewood processor equipped with a frame, saw, and splitting section to process wood. The saw includes a saw chain, flange, and sprocket for driving the chain, with an automatic mechanism for tightening and maintaining chain tension. The splitting section includes a wedge for splitting wood along its length into desired sizes. Research Gap: The novelty introduced here is a wireless solution integrated with hydraulic oil condition monitoring, designed specifically for monitoring the vertical hydraulic firewood processor within the timber industry.
CA2920213C - This invention discloses a firewood processor that includes a saw, splitting chute, splitting wedge, and pressure plate to support and split logs. The wedge divides logsinto smaller pieces, while a vibrator screen separates impurities to produce clean firewood. Research Gap: The innovative aspect here is the integration of a wireless solution combined with hydraulic oil condition monitoring, tailored for vertical hydraulic firewood processors used in the timber industry.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This groundbreaking system for monitoring the condition of hydraulic oil in Vertical Hydraulic Firewood Processors within the Timber Industry presents an advanced strategy for equipment maintenance. Through the seamless integration of IoT and LPWAN technologies, the solution consistently gathers and transmits real-time data from diverse sensors that monitor hydraulic oil conditions. The cloud-based platform, enhanced with machine learning algorithms, furnishes operators with a user-friendly web dashboard for remote monitoring. Crucial alerts, activated by predefined algorithms, are locally displayed on an interface and promptly communicated via email, facilitating swift intervention when needed.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This innovation comprises two essential components: the TDILH_OCSNode and RDILH_OCSNode. The TDILH_OCSNode functions as the data acquisition unit, integrating an STM32 Processor as the central processing unit for managing operations. The LoRa RF Module facilitates long-range communication necessary for transmitting data collected by sensors such as the NAS Sensor, Velocity Sensor, and Liquid Temperature Sensor, continuously monitoring hydraulic oil conditions in the Vertical Hydraulic Firewood Processor. This gathered data is transmitted using LPWAN technology to a dedicated cloud server designed specifically for this innovation. On the receiving end, the RDILH_OCSNode serves as the display unit and incorporates an STM32 Processor and LoRa RF Module for effective communication with the TDILH_OCSNode.
In addition to these components, the RDILH_OCSNode includes a GSM Modem, HMI Display, LED Indicators, and a Piezo Buzzer. Upon receiving transmitted data, the RDILH_OCSNode processes and displays critical alerts on the HMI Display for local monitoring. Simultaneously, it employs the GSM Modem to send notifications, including critical alerts, via email. The LED indicators and Piezo Buzzer offer immediate feedback for prompt operator response. The integration of data transmission, analysis, and alert mechanisms results in a comprehensive system. The specifically designed cloud server for this innovation hosts a web dashboard accessible through user accounts, providing a user-friendly interface with predefined machine learning algorithms and trending data charts for a detailed analysis of hydraulic oil conditions.
BEST METHOD OF WORKING
1. The TDILH_OCSNode that is equipped with STM32 Processor, LoRa RF Module, NAS Sensor, Velocity Sensor, Liquid Temperature Sensor and Power Supply, is used for data acquisition, utilizing LPWAN technology to transmit real-time data on hydraulic oil conditions from Vertical Hydraulic Firewood Processors to a tailored cloud server for analysis and monitoring.
2. The RDILH_OCSNode that is equipped with STM32 Processor, LoRa RF Module, GSM Modem, HMI Display, LED Indicator, Piezo Buzzer and Power Supply, is used for receiving and display, processing data received from the TDILH_OCSNode, and providing local alerts through an HMI display, along with remote notifications via email, ensuring operators have real-time insights into hydraulic oil conditions in Vertical Hydraulic Firewood Processors within the Timber Industry.
3. The LoRa RF Module that are incorporated in both of the motes, is used to facilitates long-range communication between the TDILH_OCSNode and RDILH_OCSNode, enabling efficient transmission of real-time data on hydraulic oil conditions from Vertical Hydraulic Firewood Processors to the cloud server, enhancing the overall connectivity and effectiveness of the monitoring system within the Timber Industry.
4. The NAS Sensor, Velocity Sensor, and Liquid Temperature Sensor, all of these sensors are integrated into the TDILH_OCSNode, is collectively used to monitor and provide crucial real-time data on the hydraulic oil conditions in Vertical Hydraulic Firewood Processors, ensuring comprehensive and accurate information for analysis and proactive maintenance within the Timber Industry.
5. The GSM Modem that is integrated in the RDILH_OCSNode, is used to enables cellular connectivity, allowing for immediate notifications via email, ensuring timely communication of critical alerts regarding hydraulic oil conditions from Vertical Hydraulic Firewood Processors, thus enhancing the responsiveness of the monitoring system within the Timber Industry.
6. The HMI Display that is interfaced on the RDILH_OCSNode, is used to provides a local interface for operators to monitor and receive real-time alerts on hydraulic oil conditions in Vertical Hydraulic Firewood Processors, enhancing on-site awareness and facilitating quick decision-making within the Timber Industry.
ADVANTAGES OF THE INVENTION
1. The TDILH_OCSNode functions as the central data acquisition hub in this innovative system, integrating sensors and employing LPWAN technology to transmit real-time data on hydraulic oil conditions from Vertical Hydraulic Firewood Processors to a customized cloud server for thorough analysis and monitoring.
2. Playing a pivotal role in this advancement, the RDILH_OCSNode acts as the receiving and display unit. It processes data received from the TDILH_OCSNode, delivering local alerts through an HMI display, and sending remote notifications via email. This ensures that operators obtain timely and real-time insights into the hydraulic oil conditions in Vertical Hydraulic Firewood Processors within the Timber Industry.
3. The LoRa RF Module serves as a key facilitator of long-range communication between the TDILH_OCSNode and RDILH_OCSNode. This enables the efficient transmission of real-time data on hydraulic oil conditions from Vertical Hydraulic Firewood Processors to the cloud server, thereby enhancing the overall connectivity and effectiveness of the monitoring system within the Timber Industry.
4. Integrated into the TDILH_OCSNode, the NAS Sensor, Velocity Sensor, and Liquid Temperature Sensor collectively monitor and furnish crucial real-time data on hydraulic oil conditions in Vertical Hydraulic Firewood Processors. This ensures the provision of comprehensive and accurate information for analysis and proactive maintenance within the Timber Industry.
5. The GSM Modem within the RDILH_OCSNode enables cellular connectivity, facilitating immediate notifications via email. This feature ensures the prompt communication of critical alerts concerning hydraulic oil conditions from Vertical Hydraulic Firewood Processors, thereby enhancing the responsiveness of the monitoring system within the Timber Industry.
, Claims:1. An IoT and LPWAN-Based Hydraulic Oil Condition Monitoring system for Vertical Hydraulic Firewood Processor within Timber Industry, comprises the TDILH_OCSNode equipped with an STM32 Processor, LoRa RF Module, NAS Sensor, Velocity Sensor, Liquid Temperature Sensor, and Power Supply, used for data acquisition and transmitting real-time data on hydraulic oil conditions to a tailored cloud server for analysis and monitoring; and the RDILH_OCSNode, equipped with an STM32 Processor, LoRa RF Module, GSM Modem, HMI Display, LED Indicator, Piezo Buzzer, and Power Supply, processes data received from the TDILH_OCSNode, providing local alerts through an HMI display and remote notifications via email, ensuring operators have real-time insights into hydraulic oil conditions in Vertical Hydraulic Firewood Processors within the Timber Industry.
2. The system, as claimed in Claim 1, wherein the LoRa RF Module, incorporated in both motes, facilitates long-range communication between the TDILH_OCSNode and RDILH_OCSNode, enabling efficient transmission of real-time data on hydraulic oil conditions to the cloud server, enhancing the overall connectivity and effectiveness of the monitoring system within the Timber Industry.
3. The system, as claimed in Claim 1, wherein the NAS Sensor, Velocity Sensor, and Liquid Temperature Sensor integrated into the TDILH_OCSNode collectively monitor and provide crucial real-time data on hydraulic oil conditions in Vertical Hydraulic Firewood Processors, ensuring comprehensive and accurate information for analysis and proactive maintenance within the Timber Industry.
4. The system, as claimed in Claim 1, wherein the GSM Modem integrated in the RDILH_OCSNode enables cellular connectivity, allowing for immediate notifications via email, ensuring timely communication of critical alerts regarding hydraulic oil conditions from Vertical Hydraulic Firewood Processors, thus enhancing the responsiveness of the monitoring system within the Timber Industry.
5. The system, as claimed in Claim 1, wherein the HMI Display interfaced on the RDILH_OCSNode provides a local interface for operators to monitor and receive real-time alerts on hydraulic oil conditions in Vertical Hydraulic Firewood Processors, enhancing on-site awareness and facilitating quick decision-making within the Timber Industry.

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