IOT DEVICE FOR MONITORING ENERGY CONSUMPTION IN HDPE SHREDDER MACHINE FOR LARGE CONTAINER SHREDDING

Abstract

An iot device for monitoring energy consumption in hdpe shredder machine for large container shredding comprises TIMEC_HSMote (250) is equipped with the NUCLEO-F070RB Processor Board (320), ESP01 Wifi Board Module (260), Current Sensor (300), Voltage Sensor (310), HMI Display (270), RTC Module (280), and Power Supply (290) this innovation includes a NUCLEO-F070RB Processor Board, which is utilized to handle data from voltage and current sensors and make it easier to analyze energy consumption trends in HDPE shredder machines for large container shredding the ESP01 WiFi Board Module, which is also a part of TIMEC_HSMote, is utilized to facilitate the smooth wireless transfer of processed data from the NUCLEO-F070RB Processor Board to a dedicated cloud server, this allows for the web dashboard to be used for real-time energy consumption monitoring and analysis in HDPE shredder machines.

Specification

Description:FIELD OF THE INVENTION
This invention relates to iot device for monitoring energy consumption in hdpe shredder machine for large container shredding.
BACKGROUND OF THE INVENTION
The HDPE Shredder Machines intended for large container shredding have improved operational efficiency thanks in large part to this state-of-the-art energy monitoring technology. By leveraging cutting-edge IoT and cloud-based technologies, the system continuously collects and assesses real-time information on the machine's energy use. Through an intuitive web interface, operators may view trending data, daily energy use statistics, and receive important notifications remotely.
This invention attempts to address the problem caused by the lack of efficient instruments for managing and monitoring the energy usage of HDPE shredder machines, which are used to shred big containers. Real-time data collection and analysis are often not possible with conventional systems, which makes it difficult for operators to find and fix energy inefficiencies quickly.
CN201275825Y: The utility model relates to a plastics shredder which comprises a frame, a motor, a reduction box, a shaft wheel, blades, a discharge hopper, a push head, an oil cylinder, a hydraulic device and an electric control device; wherein, the hydraulic device is connected with the oil cylinder, the motor is connected with the reduction box through a transmission belt, the operation shaft wheel with a rotary blade is arranged on the frame, a fixed blade base is mounted on the frame on both sides of the shaft wheel, and a fixed blade is mounted on the fixed blade base. In operation mode, the push head pushes the crushed material to the operation shaft wheel under the effect of a piston rod, and the rotary blade on the shaft wheel is enabled to continuously cut and shred material. The plastics shredder has firm and reliable structure, convenient operation and high efficiency, and can shred waste plastic material in various shapes, specifications and sizes into block material with granularity of 40-80mm; thereby, the plastics shredder is good equipment for ensuring the crushing process of waste plastic material to operate smoothly.
RESEARCH GAP: Wireless energy consumption monitoring innovation with cloud and IoT for HDPE Shredder Machine with in industrial environments is the novelty of the system.
US10576476B2: A shredding machine for domestic or office use having a feed passage 3 leading to a cutting mechanism 10, 11 powered by an electric motor, has a thickness measuring device 15 for measuring the thickness of bundles of paper fed through the feed passage and the machine is controlled by a microprocessor which receives signals from the thickness measuring device and prevents the cutting mechanism from being energised if the thickness measured is above a threshold determined by the microprocessor. The thickness gauging device is deactivated during shredding until the material is shredded so that rippling or flapping of the material within the feed passage will not cause false readings as to the amount of material inserted into the feed passage.
RESEARCH GAP: Wireless energy consumption monitoring innovation with cloud and IoT for HDPE Shredder Machine with in industrial environments is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The invention offers a comprehensive solution for tracking and maximizing the energy efficiency of the HDPE Shredder Machine by seamlessly integrating hardware, cloud computing, and user interfaces. The innovation uses Internet of Things (IoT) devices, cloud-based technologies, and a user interface to collect, analyze, and show data in a methodical manner. The purpose of the TIMEC_HSMote is to particularly track the energy usage of an HDPE shredder machine used for shredding huge containers. The NUCLEO-F070RB Processor Board, ESP01 Wifi Board Module, Current Sensor, Voltage Sensor, HMI Display, RTC Module, and Power Supply are the essential parts of the TIMEC_HSMote. These parts work together to gather data on the energy consumption of the shredder machine in real time. The data is processed by the NUCLEO-F070RB Processor Board after electrical characteristics are measured by current and voltage sensors.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The invention offers a comprehensive solution for tracking and maximizing the energy efficiency of the HDPE Shredder Machine by seamlessly integrating hardware, cloud computing, and user interfaces. The innovation uses Internet of Things (IoT) devices, cloud-based technologies, and a user interface to collect, analyze, and show data in a methodical manner. The purpose of the TIMEC_HSMote is to particularly track the energy usage of an HDPE shredder machine used for shredding huge containers. The NUCLEO-F070RB Processor Board, ESP01 Wifi Board Module, Current Sensor, Voltage Sensor, HMI Display, RTC Module, and Power Supply are the essential parts of the TIMEC_HSMote. These parts work together to gather data on the energy consumption of the shredder machine in real time. The data is processed by the NUCLEO-F070RB Processor Board after electrical characteristics are measured by current and voltage sensors.
Following processing, the data is sent to a cloud server specifically designed for this invention using the ESP01 WiFi Board Module. Every piece of data that has been gathered is housed centrally on the cloud server. An established algorithm in the cloud examines the information to produce enlightening findings regarding the HDPE Shredder Machine's energy usage trends. The analysis's findings are then shown in a number of ways. While a web dashboard, accessed through the internet, shows extensive charts and analytics, including trending data and daily energy consumption charts, the HMI Display offers on-site visualization for instantaneous monitoring. The dashboard functions as an intuitive interface that allows operators to remotely monitor the energy consumption of the machine.
Additionally, the system has alerting features. The cloud-based system sends out alerts when it detects unusual patterns of energy consumption or crucial occurrences. These alerts are issued via email to authorized operators in addition to being shown on the HMI Display. This real-time notification system makes it easier to respond quickly to possible problems and guarantees effective energy management for the HDPE Shredder Machine. By logging into their accounts, operators may safely access the customized online dashboard, which offers a practical way for them to keep an eye on and control the industrial machine's energy usage.
BEST METHOD OF WORKING
The TIMEC_HSMote is used to enable real-time data collection, processing, and transmission of energy consumption metrics from HDPE Shredder Machines to a customized cloud server. This allows for remote monitoring, analytics, and alert functionalities for operators through an intuitive web dashboard. The TIMEC_HSMote is equipped with the NUCLEO-F070RB Processor Board, ESP01 Wifi Board Module, Current Sensor, Voltage Sensor, HMI Display, RTC Module, and Power Supply.
This innovation includes a NUCLEO-F070RB Processor Board, which is utilized to handle data from voltage and current sensors and make it easier to analyze energy consumption trends in HDPE shredder machines for large container shredding.
The ESP01 WiFi Board Module, which is also a part of TIMEC_HSMote, is utilized to facilitate the smooth wireless transfer of processed data from the NUCLEO-F070RB Processor Board to a dedicated cloud server. This allows for the web dashboard to be used for real-time energy consumption monitoring and analysis in HDPE shredder machines.
The TIMEC_HSMote system's Current Sensor and Voltage Sensor are connected to one other and are used to precisely measure electrical parameters in HDPE shredder machines. This real-time data is essential for the analysis and monitoring of patterns in energy usage.
Operators can view energy consumption data from HDPE shredder machines on-site and track important alarms and performance indicators in real-time via the TIMEC_HSMote system thanks to the HMI Display interfaced with the TIMEC_HSMote system.
ADVANTAGES OF THE INVENTION
1. This creative method relies heavily on the TIMEC_HSMote as a key hardware component. It makes it easier to gather, process, and send energy usage parameters in real time from HDPE shredder machines to a specially designed cloud server. Through an easily available web interface, this functionality provides operators with remote monitoring, analytics, and alert tools.
2. This invention relies heavily on the ESP01 Wifi Board Module, which enables the smooth wireless transfer of processed data from the NUCLEO-F070RB Processor Board to a dedicated cloud server. Through the user-friendly web dashboard, this functionality ensures real-time monitoring and analysis of HDPE Shredder Machine energy consumption.
3. This innovation's essential parts are the voltage and current sensors, which enable accurate electrical parameter measurement in HDPE shredder machines. Real-time data from these sensors is essential for the TIMEC_HSMote system's analysis and tracking of patterns in energy consumption.
4. The HMI Display is an essential interface that provides on-site visualization of HDPE Shredder Machine energy consumption data. Through the TIMEC_HSMote system, this feature enables operators to keep an eye on important warnings and performance data in real-time.
, Claims:1. An iot device for monitoring energy consumption in hdpe shredder machine for large container shredding comprises TIMEC_HSMote (250) is equipped with the NUCLEO-F070RB Processor Board (320), ESP01 Wifi Board Module (260), Current Sensor (300), Voltage Sensor (310), HMI Display (270), RTC Module (280), and Power Supply (290).
2. The device as claimed in claim 1, wherein this innovation includes a NUCLEO-F070RB Processor Board, which is utilized to handle data from voltage and current sensors and make it easier to analyze energy consumption trends in HDPE shredder machines for large container shredding.
3. The device as claimed in claim 1, wherein the ESP01 WiFi Board Module, which is also a part of TIMEC_HSMote, is utilized to facilitate the smooth wireless transfer of processed data from the NUCLEO-F070RB Processor Board to a dedicated cloud server, this allows for the web dashboard to be used for real-time energy consumption monitoring and analysis in HDPE shredder machines.
4. The device as claimed in claim 1, wherein the TIMEC_HSMote system's Current Sensor and Voltage Sensor are connected to one other and are used to precisely measure electrical parameters in HDPE shredder machines, this real-time data is essential for the analysis and monitoring of patterns in energy usage.
5. The device as claimed in claim 1, wherein operators can view energy consumption data from HDPE shredder machines on-site and track important alarms and performance indicators in real-time via the TIMEC_HSMote system thanks to the HMI Display interfaced with the TIMEC_HSMote system.

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