IOT-BASED CC3000 RF TECHNOLOGY FOR REAL-TIME CONDITION MONITORING OF DOWN-THE-HOLE DRILLS IN MINING OPERATIONS

Abstract

An IoT-Based CC3000 RF System for Real-Time Condition Monitoring of Down-the-Hole Drills in Mining Operations, comprising a CRT_RTCMote (10), which includes a TI MSP430 IC Board (10A) for system control; a CC3000 RF Module (10C) for wireless communication; an Accelerometer (10B), Temperature Sensor (10D), Vibration Sensor (10E), and Pressure Sensor (10G) for real-time data acquisition; wherein the system is configured to transmit the collected data wirelessly to a remote cloud server, enabling continuous monitoring and enhanced operational efficiency in mining drill operations; characterizing in that CRT_RTCTMote (20), which further includes a TI MSP430 IC Board (20A), a CC3000 RF Module for communication, a NuttyFiWiFi Board (20C) for internet connectivity, a TFT Display (20F) for on-site visualization of data, and a Buzzer (20D) for audible alerts, providing immediate on-site alerts and visual feedback, ensuring timely operator response to critical changes in drilling conditions. The system as claimed in Claim 1, wherein the NuttyFiWiFi Board integrated in the CRT_RTCTMote enables internet-based remote access to the real-time data, allowing authorized personnel to monitor drill conditions and system status from any location, thereby enhancing accessibility and operational flexibility.

Specification

Description:FIELD OF THE INVENTION
This invention relates to an IoT-Based CC3000 RF Technology for Real-time Condition Monitoring of Down-the-Hole Drills in Mining Operations
BACKGROUND OF THE INVENTION
One of the biggest challenges facing the mining industry is effectively monitoring down-the-hole drills in real time. Existing monitoring systems often have gaps in their overall functionality, which causes critical problems to go unnoticed sooner and downtime to increase. The efficiency of data gathering and analysis is hampered by the absence of an integrated solution that integrates wireless connectivity with Internet of Things technology. It is challenging for operators and authorities to get timely information about variables like temperature, vibrations, and pressure changes during drilling operations. The efficiency of preventive maintenance programs and decision-making procedures are both greatly impacted by this difficulty.
US4819746A - A reverse circulation down-the-hole hammer drill apparatus for drilling rock and overburden comprises a fluid-driven piston which reciprocates in an annular chamber to repeatedly strike a bit suspended at one end of the chamber, for example in a splined mounting. Fluid is exhausted through the bit directly to the face of the bit and cuttings and debris are returned via a central throughbore in the bit and in the drill apparatus to the surface. The bit drops forward on encountering a void during drilling operations to open by-pass passages which exhaust fluid directly into the throughbore temporarily so as to prevent any loss of return of sample to the surface.
Research Gap: Technology equipped with IoT-Based CC3000 RF for condition monitoring of this machine is the novelty of the system.
CA2041254C - A rock bit for a down-the-hole drill includes an auxiliary apparatus for flushing the working face of the drill bit to facilitate the removal of cuttings and debris through peripheral troughs in the drill and significantly reducing the abrasive effect of the cuttings and debris on the bit ?. The exhaust fluid is supplied to the working face of the drill bit through several delivery channels spaced equidistantly about the periphery of the drill head where a first set of delivery channels are disposed at acute angles to the central axis of the drill bit and a second set of delivery channels are interposed directly between the central bore of the drill bit and the working face.
Research Gap: Technology equipped with IoT-Based CC3000 RF for condition monitoring of this machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative Internet of Things (IoT) system provides real-time status monitoring for mining drilling operations, demonstrating its substantial worth by providing thorough insights into the functionality and well-being of down-the-hole drills. The system uses wireless connectivity, cloud-based analytics, and a smooth integration of several sensors to continuously collect and send important data, such as temperature, vibrations, and pressure variations during drilling operations. This feature enables remote oversight and analysis of the drill's circumstances by operators and authorities, enabling them to identify possible problems early and schedule maintenance or intervention in a timely manner.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The CRT_RTCMote and CRT_RTCTMote are the two main devices that power this breakthrough. These gadgets are designed to collect and send data in real time from several sensors that are mounted on down-the-hole drills, making comprehensive condition monitoring possible. CRT_RTCMote's central processing unit, the TI MSP430 IC Board, coordinates all of the system's operations. Wireless connection is made possible by the CC3000 RF Module, which makes it possible for data to be transferred from the device to the customized cloud server smoothly. The CRT_RTCMote's integrated accelerometer, temperature, vibration, and pressure sensors provide a multifaceted view of the drill's operational circumstances. These sensors' data collection is essential for assessing drilling operations' performance, temperature, vibrations, and pressure changes.
On the other side, by adding new features, CRT_RTCTMote expands the capabilities of the system. It also comes with a TFT display, buzzer, and NuttyFi WiFi board in addition to the TI MSP430 IC Board and CC3000 RF Module. Real-time data accessibility is increased by the internet connectivity offered by the NuttyFi WiFi Board. For on-site operators, the TFT Display serves as a local interface by providing important information and alerts. By adding an aural alarm feature, The Buzzer makes sure that crucial situations receive prompt attention. The data gathered by both devices is sent to a customized cloud server created especially for this breakthrough. All real-time data is centrally stored by this cloud-based architecture, which enables authorized personnel-such as drill operators and authority figures-to see and manipulate the data remotely via a web interface. This configuration finds possible problems and gives a thorough analysis of the drill's performance.
BEST METHOD OF WORKING
The TI MSP430 IC Board, CC3000 RF Module, Accelerometer, Temperature Sensor, Vibration Sensor, Pressure Sensor, and Power Supply equipped RCDMAMote is used to incorporate advanced data acquisition capabilities. By integrating with IoT technology and the customized cloud server, it enables accurate and real-time monitoring of critical conditions in down-the-hole drills.
Using internet connectivity, on-site alerts, an intuitive local interface, and an IC Board (TI MSP430 IC Board), an RF Module (CC3000), a WiFi Board (NuttyFi), a TFT display, a buzzer, and a power supply, the CRT_RTCTMote enhances real-time condition monitoring of down-the-hole drills.
The IoT-based real-time condition monitoring system for down-the-hole drills in mining operations is made easier to coordinate and operate with the help of the TI MSP430 IC Board, which is integrated into both of the motes.
4. Both of the motes also include the CC3000 RF Module, which is used to enable wireless communication and ensure effective and dependable real-time data transmission from sensors to the customized cloud server. This improves the functionality of the IoT-based condition monitoring system for down-the-hole drills in mining operations overall.
By capturing vital information about temperature variations, vibrations, and pressure changes during drilling operations, the accelerometer, temperature sensor, vibration sensor, and pressure sensor-all of these sensors connected in RCDMAMote-are utilized to provide an extensive array of real-time data, enabling precise monitoring of Down-the-Hole Drill conditions in mining operations.
The NuttyFi WiFi Board, which is directly interfaced with the CRT_RTCTMote, is used to further innovate by giving the CRT_RTCTMote internet connectivity, allowing for remote access to real-time data and smooth communication with the customized cloud server. This expands the IoT-based condition monitoring system's reach and accessibility for Down-the-Hole Drills in mining operations.
During Down-the-Hole Drilling operations in mining, the TFT Display, which is also interfaced to the CRT_RTCTMote, is utilized to give on-site operators instant visual feedback and alarms, improving situational awareness and enabling swift responses to real-time situations.
To ensure the continuous and dependable operation of the Internet of Things (IoT)-based condition monitoring system for down-the-hole drills in mining, the Power Supply, which plugs externally into both motes, provides the electrical energy required to maintain the functionality of the various parts, sensors, and communication modules used in the innovation.
ADVANTAGES OF THE INVENTION
1. The RCDMAMote advances innovation by incorporating sophisticated data collecting capabilities. By utilizing Internet of Things technology and connecting to a customized cloud server, it enables accurate and real-time monitoring of crucial conditions in down-the-hole drills.
2. Through internet connectivity, on-site warnings, and an easy-to-use local interface, the CRT_RTCTMote plays a critical part in the innovation by providing real-time condition monitoring for Down-the-Hole Drills, thereby improving operational awareness.
3. The wireless communication made possible by the CC3000 RF Module is essential for the effective and dependable transfer of real-time data from sensors to the customized cloud server. The performance of the IoT-based condition monitoring system for down-the-hole drills in mining operations is greatly enhanced by this functionality.
4. The combination of a pressure, vibration, temperature, and accelerometer sensor provides a wide range of real-time data that makes it easier to precisely monitor the conditions of the down-the-hole drill in mining operations. Important data on temperature swings, vibrations, and pressure changes during drilling operations is captured by this integration.
5. The invention is further enhanced by the NuttyFi WiFi Board, which connects the CRT_RTCTMote to the internet, allowing for remote access to real-time data and smooth communication with the customized cloud server. With this extension, the IoT-based condition monitoring system for down-the-hole drills in mining operations may be used more widely and more easily.
6. The CRT_RTCTMote's TFT Display functions as an essential local interface by providing operators on-site with instantaneous visual feedback and alarms. When used in conjunction with down-the-hole drilling operations in mining, this function improves situational awareness and permits prompt responses to changing circumstances.
, Claims:1. An IoT-Based CC3000 RF System for Real-Time Condition Monitoring of Down-the-Hole Drills in Mining Operations, comprising:
a. a CRT_RTCMote (10), which includes a TI MSP430 IC Board (10A) for system control;
b. a CC3000 RF Module (10C) for wireless communication;
c. an Accelerometer (10B), Temperature Sensor (10D), Vibration Sensor (10E), and Pressure Sensor (10G) for real-time data acquisition;
d. wherein the system is configured to transmit the collected data wirelessly to a remote cloud server, enabling continuous monitoring and enhanced operational efficiency in mining drill operations;
e. characterizing in thatCRT_RTCTMote (20), which further includes a TI MSP430 IC Board (20A), a CC3000 RF Module for communication, a NuttyFiWiFi Board (20C) for internet connectivity, a TFT Display (20F) for on-site visualization of data, and a Buzzer (20D) for audible alerts, providing immediate on-site alerts and visual feedback, ensuring timely operator response to critical changes in drilling conditions.
2. The system as claimed in Claim 1, wherein the NuttyFiWiFi Board integrated in the CRT_RTCTMote enables internet-based remote access to the real-time data, allowing authorized personnel to monitor drill conditions and system status from any location, thereby enhancing accessibility and operational flexibility.
3. The system as claimed in Claim 1, wherein the TFT Display Interface in the CRT_RTCTMote provides an intuitive visual feedback system for on-site operators, allowing real-time monitoring of drill performance and immediate response to alerts. This feature improves situational awareness and supports proactive management of drilling conditions in dynamic mining environments.
4. The system as claimed in Claim 1, wherein the CC3000 RF Module, deployed in both the CRT_RTCMote and CRT_RTCTMote, facilitates reliable wireless data transmission from the drill site to the remote cloud server, ensuring continuous monitoring of drill conditions, even in remote or challenging environments.

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