IOT-BASED CC3000 RF INTEGRATION FOR VIBRATION ANALYSIS IN CNC TURRET MILLING MACHINES WITHIN AUTOMOBILE INDUSTRY

Abstract

Disclosed herein an IoT-Based CC3000 RF Integration for Vibration Analysis in CNC Turret Milling Machines within Automobile Industry comprises aVACT_MMTMote which is equipped with ATmega8 MCU Board, CC3000 RF Module, Vibration Sensor, Accelerometer, RTC Module and Power Supply, is used for data acquisition, capturing and transferring vital information, which includes vibration and acceleration data, from CNC Turret Milling Machines to enable real-time monitoring and analysis through the integrated IoT and cloud-based systems. An HMI display and a customized online dashboard within CNC Turret Milling Machines in the automobile industry present extensive vibration analytics and trending data, and the VACT_MMRxMote is utilized to gather transmitted data from the VACT_MMTMote and enable internet connectivity; and a power supply, HMI display, CC3000 RF module, NuttyFiWiFi board, and ATmega8 MCU board are included in its configuration. The VACT_MMTMote and VACT_MMRxMote's functions are coordinated by the ATmega8 MCU Board, which is integrated into both of the motes; and allows for data processing, communication, and algorithm execution for real-time vibration monitoring and analysis in CNC Turret Milling Machines used in the automotive industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to an IoT-Based CC3000 RF Integration for Vibration Analysis in CNC Turret Milling Machines within Automobile Industry.
BACKGROUND OF THE INVENTION
The goal of this creative solution is to address the problem of efficiently and instantly monitoring CNC Turret Milling Machines in the automotive sector. Vital operational data, including vibration and acceleration, is often not captured or analyzed by conventional monitoring systems. This insufficiency makes predictive maintenance challenging since any problems can go unnoticed until they become serious, which would mean unscheduled downtime and costly repairs. A major obstacle to the industry's ability to proactively manage machine health is the absence of a comprehensive solution for continuous monitoring and analysis.
US10239131B2 - The present invention relates to embodiments of a machine tool, in particular a multi-spindle milling machine, comprise a machine frame, a workpiece clamping device for clamping a workpiece, an axis slide assembly arranged on the machine frame, and a spindle carrier assembly which is arranged on the machine frame and has at least two tool-carrying work spindles. The axis slide assembly is configured to linearly move the workpiece clamped at the workpiece clamping device by way of three controllable linear axes X, Y and Z. The work spindles are arranged at a turret which can be rotated or swiveled about a turret axis at respectively equal distance from the turret axis, and the spindle axes of the work spindles are aligned or can be aligned in parallel to one another and in parallel to the turret axis.
Research Gap: A IoT solution equipped with CC3000 RF Technology for Vibration Analysis in CNC Turret Milling Machine for Automobile Industry is the novelty of the system.
JP2017080870A - This multiple spindle milling machine includes: a machine frame 1; a workpiece clamping device 2; an axial slider assembly 3 disposed in the machine frame; and a spindle bearing assembly having two or more tool bearing workpiece spindle and disposed in the machine frame. The axial slider assembly is configured to linearly move a workpiece clamped by the workpiece clamping device via three controllable linear axes X, Y, and Z. The work spindles are arranged in a turret 4 rotatable or turnable about a turret shaft with equal distances from the turret shaft, and the spindle axes of the work spindles are aligned in parallel with one another and with the turret shaft.
Research Gap: A IoT solution equipped with CC3000 RF Technology for Vibration Analysis in CNC Turret Milling Machine for Automobile Industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative solution provides real-time vibration monitoring and analysis for CNC Turret Milling Machines, making it an indispensable tool for the automotive industry. Through the use of a sophisticated communication system and a network of sensors, the system collects vital information about the machine's operation, including vibration and acceleration. This data is then effectively transferred to a cloud-based platform where it is analyzed by pre-programmed algorithms to provide useful insights like Trending Data and Vibration Analytics.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The first innovation is the VACT_MMTMote, a multi-sensor device designed to collect critical data from CNC Turret Milling Machines used in the automotive industry. The central processing unit that oversees all operations is the ATmega8 MCU Board. The Vibration Sensor and Accelerometer collaborate to record vibration and acceleration data from the milling machine, providing insights into its operational dynamics. The data is precisely timestamped by the Real-Time Clock (RTC) module, which also creates a chronological record of the machine's performance. The data undergoes processing and is wirelessly transferred using the CC3000 RF Module, ensuring flawless communication with the VACT_MMRxMote. The VACT_MMRxMote is essential to the receiving end's aggregation and processing of the data that is transmitted. It uses an ATmega8 MCU Board for control and data processing, just like the MMTMote.
The CC3000 RF Module supports communication within the RF network, serving as a bridge between the two devices. The NuttyFiWiFi Board opens up possibilities for cloud-based activities by providing internet connectivity. In order to send the gathered data to a cloud server that has been specially created for this innovation, connectivity is essential. A series of preset algorithms take effect as soon as the data enters the cloud server. Vibration analytics and trending data are among the valuable insights that these algorithms derive from the vibration data. There are then two main ways to retrieve the results of these analyses. First of all, an HMI Display enables operators to view the data locally and track the machine's performance in real time. At the same time, a customized web dashboard offers a more thorough and distant view of the analytics, allowing authorized staff to keep an eye on the milling machine's performance from anywhere.
BEST METHOD OF WORKING
1. The VACT_MMTMote which is equipped with ATmega8 MCU Board, CC3000 RF Module, Vibration Sensor, Accelerometer, RTC Module and Power Supply, is used for data acquisition, capturing and transferring vital information, which includes vibration and acceleration data, from CNC Turret Milling Machines to enable real-time monitoring and analysis through the integrated IoT and cloud-based systems.
2. 2. An HMI display and a customized online dashboard within CNC Turret Milling Machines in the automobile industry present extensive vibration analytics and trending data, and the VACT_MMRxMote is utilized to gather transmitted data from the VACT_MMTMote and enable internet connectivity. A power supply, HMI display, CC3000 RF module, NuttyFiWiFi board, and ATmega8 MCU board are included in its configuration.
3. The VACT_MMTMote and VACT_MMRxMote's functions are coordinated by the ATmega8 MCU Board, which is integrated into both of the motes. This allows for data processing, communication, and algorithm execution for real-time vibration monitoring and analysis in CNC Turret Milling Machines used in the automotive industry.
4. The VACT_MMTMote and VACT_MMRxMote utilize the CC3000 RF Module, which is also integrated into both of the motes, to enable smooth wireless communication. This allows for the transmission of vital vibration and acceleration data, creating a strong network that enables the real-time monitoring and analysis of CNC Turret Milling Machines in the automotive industry.
5. The accelerometer and vibration sensor, which are both integrated into the VACT_MMTMote, are used to record and provide crucial data on the acceleration and vibration of CNC Turret Milling Machines. This allows for accurate tracking and analysis for predictive maintenance in the automotive sector.
6. For efficient monitoring of CNC Turret Milling Machines in the automotive industry, the NuttyFiWiFi Board integrated into the VACT_MMRxMote is used to enable internet connectivity. This allows for smooth communication with a customized cloud server and the display of comprehensive vibration analytics and trending data on an HMI display and a web dashboard.
7. The VACT_MMRxMote's interfaced HMI Display is utilized to provide local real-time visualization of trending data and vibration analytics from CNC Turret Milling Machines, improving accessibility for operators in the automotive sector.
8. The Power Supply, which is a plug-in component for the VACT_MMTMote and VACT_MMRxMote, supplies electrical energy to support the operation of sensors, processing units, and communication modules for the purpose of tracking and evaluating vibration data from CNC Turret Milling Machines used in the automotive industry.
ADVANTAGES OF THE INVENTION
1. This novel system's VACT_MMTMote serves as the primary data acquisition hub, gathering and sending vital data from CNC Turret Milling Machines, including acceleration and vibration data. This makes it possible to monitor and analyze data in real time thanks to the integrated cloud-based and IoT infrastructure.
2. The VACT_MMRxMote gathers sent data from the VACT_MMTMote by acting as the central receiver and communication hub. It makes it easier for CNC Turret Milling Machines in the automotive industry to connect to the internet and shows detailed vibration analytics and trending data on an HMI display as well as a customizable online dashboard.
3. Seamless wireless communication between the VACT_MMTMote and VACT_MMRxMote is enabled by the CC3000 RF Module. This feature guarantees the transmission of vital acceleration and vibration data, creating a strong network for the automotive industry's real-time CNC Turret Milling Machine monitoring and analysis.
4. The Vibration Sensor and Accelerometer built into the VACT_MMTMote play a critical role in gathering vital information about the vibration and acceleration of CNC Turret Milling Machines. This connection supports predictive maintenance in the automotive industry by enabling accurate monitoring and analysis.
5. The VACT_MMRxMote'sNuttyFiWiFi Board makes it easier to connect to the internet and communicates with a customized cloud server. This feature makes it possible to show detailed vibration analytics and trending data on a web dashboard in addition to an HMI display, which improves the efficiency of CNC Turret Milling Machine monitoring in the automotive sector.
6. The VACT_MMRxMote's HMI Display functions as a user interface and provides local real-time viewing of trending data and vibration analytics from CNC Turret Milling Machines. This makes the automotive business more accessible to operators.
, C , Claims:1. An IoT-Based CC3000 RF Integration for Vibration Analysis in CNC Turret Milling Machines within Automobile Industry comprises aVACT_MMTMote which is equipped with ATmega8 MCU Board, CC3000 RF Module, Vibration Sensor, Accelerometer, RTC Module and Power Supply, is used for data acquisition, capturing and transferring vital information, which includes vibration and acceleration data, from CNC Turret Milling Machines to enable real-time monitoring and analysis through the integrated IoT and cloud-based systems.
2. The system as claimed in claim 1, wherein an HMI display and a customized online dashboard within CNC Turret Milling Machines in the automobile industry present extensive vibration analytics and trending data, and the VACT_MMRxMote is utilized to gather transmitted data from the VACT_MMTMote and enable internet connectivity; and a power supply, HMI display, CC3000 RF module, NuttyFiWiFi board, and ATmega8 MCU board are included in its configuration.
3.The system as claimed in claim 1, wherein a VACT_MMTMote and VACT_MMRxMote's functions are coordinated by the ATmega8 MCU Board, which is integrated into both of the motes; and allows for data processing, communication, and algorithm execution for real-time vibration monitoring and analysis in CNC Turret Milling Machines used in the automotive industry.
4.The system as claimed in claim 1, wherein theVACT_MMTMote and VACT_MMRxMote utilize the CC3000 RF Module, which is also integrated into both of the motes, to enable smooth wireless communication; and allows for the transmission of vital vibration and acceleration data, creating a strong network that enables the real-time monitoring and analysis of CNC Turret Milling Machines in the automotive industry.
5. The system as claimed in claim 1, wherein the accelerometer and vibration sensor, which are both integrated into the VACT_MMTMote, are used to record and provide crucial data on the acceleration and vibration of CNC Turret Milling Machines; and allows for accurate tracking and analysis for predictive maintenance in the automotive sector.
6. The system as claimed in claim 1, wherein for efficient monitoring of CNC Turret Milling Machines in the automotive industry, the NuttyFiWiFi Board integrated into the VACT_MMRxMote is used to enable internet connectivity; and allows for smooth communication with a customized cloud server and the display of comprehensive vibration analytics and trending data on an HMI display and a web dashboard.
7. The system as claimed in claim 1, wherein the VACT_MMRxMote's interfaced HMI Display is utilized to provide local real-time visualization of trending data and vibration analytics from CNC Turret Milling Machines, improving accessibility for operators in the automotive sector.
8. The system as claimed in claim 1, wherein the Power Supply, which is a plug-in component for the VACT_MMTMote and VACT_MMRxMote, supplies electrical energy to support the operation of sensors, processing units, and communication modules for the purpose of tracking and evaluating vibration data from CNC Turret Milling Machines used in the automotive industry.

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