IOT BASED AIR FLOW RATE MANAGEMENT

Abstract

The present disclosure provides a modular lubrication system (100) with IoT-based air flow rate management. The system comprises a replaceable cartridge (102) equipped with a pre-calibrated air supply tube and a flow rate control valve. The cartridge is housed in a dedicated housing unit (104) that enables fluid communication between the air supply tube and a defined flow path. Additionally, a quick-change unit (106) is longitudinally aligned with the housing, allowing for rapid replacement of the cartridge without disassembling the system. This IoT-enabled system dynamically manages and monitors the air flow rate to optimize lubrication efficiency and system performance.

Specification

Description:Field of the Invention


The present disclosure relates to lubrication systems. Particularly, the present disclosure relates to IoT-based air flow rate management in modular lubrication systems with replaceable components and rapid maintenance features.
Background
The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
Lubrication systems are essential in various industrial applications to reduce friction between moving parts and ensure smooth operation. Such systems are widely used in machinery, automobiles, and other equipment where mechanical components are subject to wear and tear due to continuous operation. Effective lubrication ensures that friction and heat generation are minimized, thereby prolonging the life of the components and enhancing operational efficiency. Typically, lubrication systems involve various components like reservoirs, pumps, valves, and delivery lines that transport the lubricant to the desired location. The performance of such systems depends on consistent lubrication delivery, ease of maintenance, and adaptability to different operational conditions.
Several well-known lubrication systems employ fixed cartridges that store lubricant and deliver it through supply lines to specific points requiring lubrication. For example, certain systems utilize a stationary lubricant reservoir that is connected to various supply lines. The flow of lubricant is regulated by a control valve. However, such systems are associated with the drawback that replacement of the lubricant cartridge requires a complete disassembly of the system, which can result in operational downtime. Additionally, manual calibration of the air supply tube in these systems can lead to inaccurate flow rates, further affecting the performance of the system and leading to excessive or insufficient lubrication.
Another type of lubrication system involves the use of modular lubrication units that enable partial disassembly for cartridge replacement. These systems use removable cartridges which can be replaced after depletion. However, such systems often require additional tools for disassembly, which complicates the maintenance process. Furthermore, these systems typically lack precision in controlling the flow rate, as manual adjustment of the valve is required during cartridge installation. This leads to improper lubricant delivery, resulting in increased wear of mechanical components or excess lubricant usage, both of which are undesirable in industrial applications.
Other lubrication systems are known, but they are associated with various additional drawbacks. Some systems do not allow for quick cartridge replacement, while others may involve complex mechanisms for air supply calibration. Such drawbacks contribute to increased downtime during maintenance, and improper flow control, which negatively impacts the efficiency of the lubrication system and the longevity of the equipment being lubricated.
In light of the above discussion, there exists an urgent need for solutions that overcome the problems associated with conventional systems and/or techniques for modular lubrication systems used in industrial and mechanical applications.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
Summary
Various objects, features, and advantages of the disclosed subject matter can be more fully appreciated with reference to the following detailed description of the disclosed subject matter when considered in connection with the following drawings, in which like reference numerals identify like elements.
The present disclosure relates to lubrication systems. Particularly, the present disclosure relates to IoT-based air flow rate management in modular lubrication systems with replaceable components and rapid maintenance features.
An objective of the present disclosure is to provide a modular lubrication system that enables efficient lubrication through easy replacement of cartridges and controlled air flow. The system of the present disclosure aims to optimize the lubrication process by dynamically adjusting the air supply based on operational requirements and providing enhanced user convenience through rapid cartridge replacement without system disassembly.
In an aspect, the present disclosure provides a modular lubrication system comprising a replaceable cartridge including a pre-calibrated air supply tube and a flow rate control valve. A housing accommodates said replaceable cartridge and enables fluid communication between the air supply tube and a flow path. A quick-change unit, aligned longitudinally with said housing, enables rapid replacement of said cartridge without disassembly of the system.
Furthermore, the system achieves a consistent and controlled air flow during lubrication by ensuring that the pre-calibrated air supply tube intersects the flow path within the housing. The system optimizes the delivery of air to a rotating body, enhancing lubrication efficiency.
The system also provides for the alignment of the flow rate control valve with the quick-change unit, facilitating immediate regulation of air flow upon cartridge engagement or disengagement. The incorporation of an integrated pressure sensor within the pre-calibrated air supply tube transmits real-time pressure data to dynamically adjust the air supply according to operational demands.
Moreover, the housing comprises a sealing unit that prevents external contaminants from entering the air supply path, while the quick-change unit includes a tactile feedback system to indicate full cartridge engagement or disengagement. The pre-calibrated air supply tube further includes a filtration system to prevent debris from entering the air flow path, thus enhancing the quality of lubrication.
Additionally, the housing is configured with heat-dissipating fins to maintain optimal operational temperatures, ensuring the efficient performance of the lubrication process. The flow rate control valve dynamically adjusts air flow in response to changes in the rotational speed of the shaft, thus enabling precise air flow control based on machine tool velocity.

Brief Description of the Drawings


The features and advantages of the present disclosure would be more clearly understood from the following description taken in conjunction with the accompanying drawings in which:
FIG. 1 illustrates a modular lubrication system (100) , in accordance with the embodiments of the pressent disclosure.
FIG. 2 illustrates sequential diagram of a modular lubrication system (100) , in accordance with the embodiments of the pressent disclosure.
Detailed Description
The following is a detailed description of exemplary embodiments to illustrate the principles of the invention. The embodiments are provided to illustrate aspects of the invention, but the invention is not limited to any embodiment. The scope of the invention encompasses numerous alternatives, modifications and equivalent; it is limited only by the claims.
In view of the many possible embodiments to which the principles of the present discussion may be applied, it should be recognized that the embodiments described herein with respect to the drawing figures are meant to be illustrative only and should not be taken as limiting the scope of the claims. Therefore, the techniques as described herein contemplate all such embodiments as may come within the scope of the following claims and equivalents thereof.
The detailed description is described with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The use of the same reference numbers in different instances in the description and the figures may indicate similar or identical items.
Pursuant to the "Detailed Description" section herein, whenever an element is explicitly associated with a specific numeral for the first time, such association shall be deemed consistent and applicable throughout the entirety of the "Detailed Description" section, unless otherwise expressly stated or contradicted by the context.
The present disclosure relates to lubrication systems. Particularly, the present disclosure relates to IoT-based air flow rate management in modular lubrication systems with replaceable components and rapid maintenance features.
Pursuant to the "Detailed Description" section herein, whenever an element is explicitly associated with a specific numeral for the first time, such association shall be deemed consistent and applicable throughout the entirety of the "Detailed Description" section, unless otherwise expressly stated or contradicted by the context.
As used herein, the term "replaceable cartridge" refers to a self-contained unit that houses essential components, including a pre-calibrated air supply tube and a flow rate control valve. The cartridge is designed to be easily replaced without requiring the dismantling of the entire lubrication system. The pre-calibrated air supply tube within the cartridge is constructed to deliver a precise volume of air necessary for the lubrication process. Further, the flow rate control valve within the cartridge regulates the flow of air to ensure proper lubrication levels are maintained. The replaceable cartridge is intended to interact directly with the housing, facilitating the smooth transfer of air into the lubrication system. Such a cartridge serves to maintain efficient system operation by enabling periodic replacements. Furthermore, the cartridge is designed to accommodate various operational demands and environmental conditions, allowing for flexibility in use across different applications. Said cartridge interacts with other components of the system, such as the quick-change unit, to simplify maintenance and replacement.
As used herein, the term "housing" refers to a structural enclosure designed to accommodate the replaceable cartridge and enable fluid communication between the air supply tube and a defined flow path. The housing is a critical component that ensures proper alignment and interaction of internal components, such as the air supply tube and flow rate control valve. Said housing is also designed to withstand environmental factors, providing a secure enclosure that protects the internal components from external contaminants. The housing accommodates the replaceable cartridge, ensuring it remains in position during system operation while facilitating quick and easy replacement when necessary. Furthermore, the housing is structured to support the efficient flow of air through the lubrication system, providing a stable platform for air to move from the air supply tube into the desired flow path. The housing also provides structural support to the entire lubrication system, allowing it to operate seamlessly in various industrial environments.
As used herein, the term "quick-change unit" refers to a mechanism that is longitudinally aligned with the housing and enables the rapid replacement of the replaceable cartridge. The quick-change unit allows for cartridge replacement without requiring the disassembly of the lubrication system. Said unit is structured to securely hold the replaceable cartridge in place during operation and to facilitate quick disengagement of the cartridge when replacement is needed. The quick-change unit works in conjunction with the housing and the replaceable cartridge to ensure that the lubrication system can be maintained with minimal downtime. The longitudinal alignment of the quick-change unit with the housing allows for efficient cartridge removal and installation along a single axis, enhancing user convenience. Said unit is designed to operate in a variety of industrial environments, providing durability and ease of use, ensuring that cartridge changes are carried out smoothly and without disruption to the system's operation.
FIG. 1 illustrates a modular lubrication system (100) , in accordance with the embodiments of the pressent disclosure. In an embodiment, a replaceable cartridge 102 is provided, which comprises a pre-calibrated air supply tube and a flow rate control valve. The replaceable cartridge 102 serves as an integral part of the modular lubrication system 100 and is designed to be easily removed and replaced as needed. The pre-calibrated air supply tube within the replaceable cartridge 102 is manufactured to deliver a predefined quantity of air required for effective lubrication. The pre-calibration of the air supply tube ensures that the air delivered through the tube maintains consistency during system operation. The flow rate control valve is located within the replaceable cartridge 102 and regulates the amount of air supplied by the air supply tube. This valve adjusts the flow based on operational parameters, ensuring the correct air pressure is maintained within the system during lubrication. The replaceable cartridge 102 interacts directly with other components of the system, including the housing 104 and the quick-change unit 106, to facilitate ease of maintenance and replacement. Said cartridge 102 is installed in a manner that enables rapid removal and replacement without interrupting the operation of the lubrication system 100.
In an embodiment, the housing 104 is provided to accommodate the replaceable cartridge 102 and establish fluid communication between the pre-calibrated air supply tube and a flow path within the modular lubrication system 100. The housing 104 is structured to securely hold the replaceable cartridge 102 in place during the system's operation, ensuring proper alignment and sealing between the air supply tube and the flow path. The housing 104 is designed to provide a secure and sealed environment, preventing contamination from external sources while facilitating the smooth transfer of air from the pre-calibrated air supply tube to the designated flow path. The housing 104 further allows the replaceable cartridge 102 to be inserted and removed without requiring the disassembly of the system 100. The housing 104 is configured to accommodate the dimensions of the replaceable cartridge 102 and ensure that all connections between the air supply tube and the flow path are efficiently maintained during operation.
In an embodiment, a quick-change unit 106 is provided, which is longitudinally aligned with the housing 104 and enables the rapid replacement of the replaceable cartridge 102. The quick-change unit 106 is specifically designed to allow for the quick removal and installation of the replaceable cartridge 102 without the need to disassemble the system 100. The longitudinal alignment of the quick-change unit 106 with the housing 104 facilitates a streamlined insertion and removal process, ensuring that the replaceable cartridge 102 can be replaced along a single axis. The quick-change unit 106 works in conjunction with the housing 104 to maintain the integrity of the lubrication system 100 during operation, ensuring that the cartridge remains securely in place. The quick-change unit 106 may incorporate features that assist in locking the replaceable cartridge 102 in place, preventing accidental dislodgment during operation. Additionally, the quick-change unit 106 allows for the disengagement of the replaceable cartridge 102 in a rapid manner, minimizing downtime and allowing for the seamless continuation of lubrication tasks.
In an embodiment, the pre-calibrated air supply tube of the replaceable cartridge 102 intersects the flow path within the housing 104. This intersection is designed to ensure that the air flows consistently during the lubrication process. The pre-calibrated air supply tube is precisely aligned with the flow path inside the housing 104 to maintain a stable and uniform air flow at all times, which is critical during the operation of rotating bodies. As air enters through the pre-calibrated tube, it passes through the flow path, delivering air directly to the lubrication points in a controlled manner. The intersection point is crucial for optimizing the air flow, ensuring that no turbulence or interruptions occur as the air moves through the system. This alignment also aids in minimizing air loss and ensuring that the required air pressure is maintained throughout the lubrication process. The interaction between the air supply tube and the flow path contributes to the consistent delivery of air to the rotating body, thus maintaining proper lubrication during various operational stages.
In an embodiment, the quick-change unit 106 is longitudinally aligned with the housing 104 and includes a locking lever. The locking lever within the quick-change unit 106 is designed to secure the replaceable cartridge 102 in position during the operation of the modular lubrication system 100. Once the replaceable cartridge 102 is inserted into the housing 104, the locking lever engages to hold the cartridge in place, preventing any movement or dislodging that may occur during system operation. This secure positioning ensures that the air supply tube and the flow rate control valve within the cartridge remain aligned with the flow path. The locking lever also enables rapid disengagement when the replaceable cartridge 102 needs to be replaced. By releasing the locking lever, the quick-change unit 106 allows for easy and swift removal of the cartridge without requiring disassembly of the system. This mechanism facilitates fast and efficient cartridge replacement, reducing downtime during maintenance or replacement operations. The locking lever is positioned in such a way as to maintain user accessibility while ensuring a secure engagement.
In an embodiment, the flow rate control valve of the replaceable cartridge 102 is aligned with the quick-change unit 106. This alignment facilitates immediate regulation of air flow upon the engagement or disengagement of the replaceable cartridge 102. When the cartridge 102 is inserted into the housing 104, the flow rate control valve comes into direct alignment with the corresponding components of the quick-change unit 106. This alignment enables the immediate start or stop of air flow as the cartridge 102 is engaged or disengaged. The flow rate control valve ensures that the air supply is maintained at the proper levels required for the lubrication process, dynamically adjusting the flow based on system requirements. The alignment between the flow rate control valve and the quick-change unit 106 ensures that air flow is controlled without delays, allowing the system to operate continuously during maintenance activities. The design also ensures that air flow stops immediately when the cartridge 102 is removed, preventing unwanted air leakage or pressure loss.
In an embodiment, the pre-calibrated air supply tube of the replaceable cartridge 102 further comprises an integrated pressure sensor. The integrated pressure sensor is designed to monitor real-time air pressure within the system and transmit data to the flow rate control valve to dynamically adjust the air supply based on operational demands. As the system 100 operates, the pressure sensor continuously measures the air pressure in the supply tube and sends real-time data to the control valve, which then adjusts the flow rate accordingly. This dynamic adjustment allows the system to respond to varying operational conditions, ensuring that the correct amount of air is delivered for lubrication purposes. The pressure sensor is sensitive enough to detect even small changes in pressure, enabling precise control over the air flow rate. The integration of the pressure sensor with the air supply tube allows the system to operate efficiently under different load conditions, automatically compensating for variations in pressure without manual intervention.
In an embodiment, the housing 104 comprises a sealing unit that surrounds the replaceable cartridge 102. The sealing unit is intended to ensure that no external contaminants enter the air supply path during system operation. The sealing unit is positioned at the interface between the housing 104 and the replaceable cartridge 102, creating an airtight seal that prevents dust, debris, or moisture from entering the lubrication system. This sealing unit is constructed from materials that are resistant to wear and environmental factors, maintaining the integrity of the seal throughout the operation of the system. The sealing unit helps to protect the internal components of the system, including the air supply tube and flow rate control valve, from external contamination, which could otherwise compromise the lubrication process. Additionally, the sealing unit allows for the replaceable cartridge 102 to be easily inserted and removed while maintaining the seal, ensuring that the system remains protected at all times.
In an embodiment, the quick-change unit 106 comprises a tactile feedback system that provides an indication to the operator when the replaceable cartridge 102 has been fully engaged or disengaged within the housing 104. The tactile feedback system is designed to provide a physical sensation, such as a click or snap, that signals the successful installation or removal of the cartridge 102. This feedback mechanism helps the operator verify that the cartridge 102 is correctly positioned and secured within the housing 104 without relying on visual inspection. The tactile feedback system is integrated into the locking mechanism of the quick-change unit 106, ensuring that the operator can feel the engagement or disengagement as the locking lever is activated. The feedback system minimizes the risk of improper cartridge installation, reducing the potential for system errors during operation. By providing a reliable indication of cartridge engagement, the tactile feedback system simplifies the maintenance and replacement process.
In an embodiment, the pre-calibrated air supply tube of the replaceable cartridge 102 comprises a built-in filtration system. The filtration system is designed to prevent debris or other contaminants from entering the air flow path during operation. The filtration system is integrated into the air supply tube to filter out particles from the incoming air before it enters the lubrication system. This built-in feature ensures that only clean air is delivered to the lubrication points, enhancing the overall quality of the lubrication process. The filtration system is designed to be low-maintenance, requiring minimal cleaning or replacement while maintaining optimal performance. The presence of the filtration system within the replaceable cartridge 102 allows for easy replacement of both the cartridge and filter simultaneously, simplifying maintenance procedures. By preventing contaminants from entering the system, the filtration system contributes to the longevity and reliability of the lubrication system 100.
In an embodiment, the housing 104 is configured with heat-dissipating fins that are positioned around the replaceable cartridge 102. The heat-dissipating fins are designed to manage the operational temperature of the system by allowing heat generated during operation to dissipate away from the critical components. The fins are positioned in such a way as to maximize surface area for heat exchange, ensuring that the heat is distributed evenly around the housing 104. This configuration helps to maintain the temperature of the replaceable cartridge 102 and other internal components within an optimal range, preventing overheating during continuous operation. The fins are constructed from thermally conductive materials that enable efficient heat transfer from the interior of the system to the surrounding environment. By maintaining operational temperatures, the heat-dissipating fins contribute to the overall performance and reliability of the modular lubrication system 100 during extended use.
In an embodiment, the flow rate control valve of the replaceable cartridge 102 is responsive to changes in shaft rotation speed. The flow rate control valve dynamically adjusts the air flow to match the rotational velocity of the machine tool during operation. As the rotational speed of the machine tool varies, the control valve automatically adjusts the volume of air supplied by the pre-calibrated air supply tube to ensure proper lubrication. This dynamic response allows the system to maintain optimal lubrication under varying operating conditions, ensuring that the correct amount of air is delivered based on the speed of the rotating body. The flow rate control valve is calibrated to detect changes in the rotation speed and make adjustments in real-time, providing a responsive and efficient lubrication process. This feature helps prevent under- or over-lubrication, maintaining consistent lubrication levels throughout the operation of the system.
The disclosed IoT-based modular lubrication system (100) enhances operational efficiency by offering real-time control and monitoring of air flow rates, which are critical for optimizing lubrication processes in industrial applications. At the core of the system is a replaceable cartridge (102), which houses a pre-calibrated air supply tube and a flow rate control valve. The cartridge ensures consistent and precise regulation of air flow, which is essential for delivering the correct amount of lubrication fluid to the desired components. This cartridge is designed to be easily replaceable, making maintenance simple and quick.
The system's housing (104) serves as a secure and functional enclosure for the cartridge, providing fluid communication between the air supply tube within the cartridge and the system's overall lubrication flow path. This design ensures that air and lubrication fluids are seamlessly integrated during operation, without requiring complex assembly or calibration after cartridge replacement.
A standout feature of the system is the quick-change unit (106), which is longitudinally aligned with the housing. This unit allows operators to quickly swap out the replaceable cartridge (102) without the need for full system disassembly, minimizing downtime and increasing operational efficiency. The modularity of the system is ideal for industries that require frequent lubrication maintenance or adjustments.
By incorporating IoT-based monitoring and control, the system allows for dynamic air flow rate management. Sensors within the system continuously track the air flow and lubrication levels, providing real-time data to optimize performance. This data is transmitted to a central monitoring system, allowing operators to make adjustments remotely or automate responses when specific flow rate thresholds are met. The integration of IoT technology improves both the reliability and effectiveness of the lubrication process, reducing wear and tear on components and extending the lifespan of the machinery. Overall, the system combines modularity, real-time monitoring, and ease of maintenance to provide a superior solution for air flow rate management in lubrication applications.
FIG. 2 illustrates sequential diagram of a modular lubrication system (100) , in accordance with the embodiments of the pressent disclosure. The diagram illustrates the sequential operation of a modular lubrication system (100) involving a user, a replaceable cartridge (102), a housing (104), and a quick-change unit (106). Initially, the user inserts the replaceable cartridge (102) into the system. The cartridge is positioned within the housing (104), establishing fluid communication between the pre-calibrated air supply tube and the flow path inside the housing. After the cartridge is correctly positioned, the user activates the quick-change unit (106). The quick-change unit (106), aligned longitudinally with the housing, secures the cartridge in place using a locking mechanism. This system allows for fluid communication to be maintained during operation and enables rapid replacement of the cartridge without requiring system disassembly, thus minimizing downtime during maintenance or replacement operations. The diagram visually captures these interactions step by step, illustrating the smooth integration of components and the efficient operational flow of the system.
In an embodiment, the replaceable cartridge 102, which includes a pre-calibrated air supply tube and a flow rate control valve, contributes to the overall functionality of the modular lubrication system 100 by providing a modular and easily replaceable solution for air supply. The pre-calibrated air supply tube within the replaceable cartridge 102 allows for a controlled and predetermined amount of air to be delivered to the lubrication system, minimizing the need for manual calibration and adjustments. The inclusion of the flow rate control valve further allows the system to regulate the air flow in response to the system's requirements, ensuring that the necessary air volume is delivered at the right pressure for the lubrication process. This combination of components in the replaceable cartridge 102 allows for efficient and repeatable maintenance by enabling the cartridge to be replaced without recalibrating the system, thus reducing downtime and maintaining consistent air supply levels across operational cycles.
In an embodiment, the pre-calibrated air supply tube of the replaceable cartridge 102 intersects the flow path within the housing 104, ensuring that air is delivered directly to the flow path in a consistent manner. This intersection is critical for maintaining a continuous and smooth air flow during lubrication. The design of the intersection between the pre-calibrated air supply tube and the flow path allows for minimal air resistance and optimized transfer of air, ensuring the lubrication is effectively delivered to a rotating body. The arrangement of the air supply tube within the housing 104 allows for stable delivery of air, reducing fluctuations or interruptions in the lubrication process. By ensuring that the pre-calibrated air supply tube intersects the flow path accurately, the system maintains a constant air pressure, which is particularly beneficial for high-speed rotating machinery that requires uninterrupted lubrication.
In an embodiment, the quick-change unit 106, which is longitudinally aligned with the housing 104 and includes a locking lever, facilitates easy replacement of the replaceable cartridge 102 while maintaining operational integrity. The longitudinal alignment of the quick-change unit 106 allows the replaceable cartridge 102 to be inserted and removed along a single axis, streamlining the maintenance process and reducing the potential for misalignment during cartridge replacement. The locking lever provides a secure means of holding the replaceable cartridge 102 in place during operation, ensuring that the cartridge remains properly aligned with the other system components. When the replaceable cartridge 102 needs to be replaced, the locking lever can be disengaged to quickly remove the cartridge without requiring system disassembly. This quick-change capability reduces downtime during cartridge replacement, allowing for more efficient maintenance schedules while ensuring that the system continues to function correctly during operation.
In an embodiment, the flow rate control valve of the replaceable cartridge 102 is aligned with the quick-change unit 106 in a manner that facilitates immediate regulation of air flow upon cartridge engagement or disengagement. The alignment of the flow rate control valve with the quick-change unit 106 allows the system to automatically adjust the air flow when the replaceable cartridge 102 is inserted or removed, ensuring that air is supplied only when the cartridge is properly engaged. This alignment allows for instant control over the air supply, preventing any air leakage or pressure loss when the cartridge is disengaged. As the replaceable cartridge 102 is inserted into the system, the flow rate control valve seamlessly interacts with the system components to provide regulated air flow, thereby maintaining the desired lubrication conditions. This interaction ensures that air is delivered in a controlled manner, supporting the system's overall performance.
In an embodiment, the pre-calibrated air supply tube of the replaceable cartridge 102 further comprises an integrated pressure sensor that continuously monitors real-time air pressure within the system. The pressure sensor is in direct communication with the flow rate control valve, allowing for dynamic adjustments to the air supply based on operational demands. As system requirements change, such as variations in load or environmental conditions, the pressure sensor provides accurate and timely data to the flow rate control valve, enabling it to modify the air flow accordingly. This real-time adjustment mechanism ensures that the air pressure remains within the optimal range, preventing under- or over-lubrication. The integration of the pressure sensor into the pre-calibrated air supply tube allows the lubrication system 100 to adapt to changing conditions without the need for manual intervention, ensuring consistent and reliable lubrication performance across different operational settings.
In an embodiment, the housing 104 includes a sealing unit surrounding the replaceable cartridge 102 to prevent external contaminants from entering the air supply path. The sealing unit is positioned at the interface between the housing 104 and the replaceable cartridge 102, creating an airtight barrier that protects the internal components of the lubrication system from dust, moisture, and other environmental factors. By maintaining a sealed environment, the housing 104 ensures that the air supply remains free from contaminants, which could otherwise affect the performance of the lubrication system. The sealing unit is designed to accommodate repeated cartridge replacements while maintaining its integrity, ensuring long-term protection against contamination. This feature is particularly useful in industrial environments where the lubrication system may be exposed to harsh conditions, providing consistent performance and extending the lifespan of internal components.
In an embodiment, the quick-change unit 106 incorporates a tactile feedback system that provides an indication to the operator when the replaceable cartridge 102 has been fully engaged or disengaged within the housing 104. The tactile feedback system is designed to produce a distinct physical sensation, such as a click or snap, when the replaceable cartridge 102 is properly seated in the quick-change unit 106. This feature allows operators to verify that the cartridge is correctly installed without the need for visual confirmation, reducing the likelihood of improper engagement and potential system malfunctions. The tactile feedback system also assists in preventing accidental disengagement of the replaceable cartridge 102 during operation, as the operator can feel the secure engagement. This feedback mechanism simplifies the maintenance process by providing a clear and immediate indication of cartridge status, reducing the potential for errors during cartridge replacement.
In an embodiment, the pre-calibrated air supply tube of the replaceable cartridge 102 includes a built-in filtration system that prevents debris and other contaminants from entering the air flow path. The filtration system is integrated directly into the air supply tube, ensuring that all incoming air is filtered before entering the lubrication system. This filtration system is designed to capture particles that could otherwise obstruct or damage the lubrication points within the system, thereby enhancing the quality of the air delivered during the lubrication process. The built-in filtration system is self-contained within the replaceable cartridge 102, allowing it to be replaced along with the cartridge during routine maintenance. This feature simplifies the maintenance process by ensuring that the filtration system is regularly updated without the need for additional components or cleaning procedures, contributing to the longevity and reliability of the lubrication system 100.
In an embodiment, the housing 104 is designed with heat-dissipating fins positioned around the replaceable cartridge 102 to manage the operational temperature of the lubrication system 100. The heat-dissipating fins are strategically placed to maximize surface area for heat exchange, allowing heat generated during operation to dissipate away from the critical components of the system. By maintaining a controlled temperature, the housing 104 ensures that the replaceable cartridge 102 and other internal components do not overheat during extended use. The fins are constructed from thermally conductive materials that facilitate efficient heat transfer, reducing the risk of thermal buildup that could impair system performance. This temperature regulation feature allows the lubrication system 100 to operate within optimal temperature ranges, improving overall system reliability and preventing heat-related failures during long-term operation.
In an embodiment, the flow rate control valve of the replaceable cartridge 102 is designed to respond dynamically to changes in the rotational speed of the machine tool. As the rotation speed of the machine tool varies, the flow rate control valve automatically adjusts the air flow to match the velocity of the rotating body. This dynamic adjustment allows the lubrication system 100 to deliver the appropriate amount of air based on the machine's operational demands, ensuring consistent lubrication across varying conditions. By responding to changes in rotational speed, the flow rate control valve prevents under- or over-lubrication, maintaining optimal performance and prolonging the life of the machine components. The automatic adjustment feature also reduces the need for manual intervention, as the flow rate control valve continuously monitors and adapts to changes in rotational speed in real-time, supporting efficient and uninterrupted operation of the lubrication system.
Further, while operations are depicted in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Likewise, while several specific implementation details are contained in the above discussions, these should not be construed as limitations on the scope of the subject matter described herein, but rather as descriptions of features that may be specific to particular embodiments. Certain features that are described in this specification in the con












I/We Claims


1. A modular lubrication system (100) comprising:
a replaceable cartridge (102) comprising a pre-calibrated air supply tube and a flow rate control valve;
a housing (104) configured to accommodate said replaceable cartridge (102) and enable fluid communication between said air supply tube and a flow path; and
a quick-change unit (106) longitudinally aligned with said housing (104), said quick-change unit (106) enabling rapid replacement of said cartridge (102) without disassembly of said system (100).
2. The modular lubrication system (100) of claim 1, wherein said pre-calibrated air supply tube of said replaceable cartridge (102) is intersecting said flow path within said housing (104), said intersection for consistent air flow during lubrication, optimizing the delivery of air to a rotating body.
3. The modular lubrication system (100) of claim 1, wherein said quick-change unit (106) is positioned longitudinally with said housing (104) and comprises a locking lever, said locking lever securing said replaceable cartridge (102) in position during operation and enabling rapid disengagement for replacement.
4. The modular lubrication system (100) of claim 1, wherein said flow rate control valve of said replaceable cartridge (102) is aligned with said quick-change unit (106), such alignment facilitating that air flow is immediately regulated upon engagement or disengagement of said cartridge (102).
5. The modular lubrication system (100) of claim 1, wherein said pre-calibrated air supply tube of said replaceable cartridge (102) further comprises an integrated pressure sensor, said sensor transmitting real-time pressure data to said flow rate control valve to dynamically adjust air supply based on operational demands.
6. The modular lubrication system (100) of claim 1, wherein said housing (104) comprises a sealing unit surrounding said replaceable cartridge (102), said sealing unit facilitating that no external contaminants enter the air supply path.
7. The modular lubrication system (100) of claim 1, wherein said quick-change unit (106) comprises a tactile feedback system, said system providing an indication to the operator that said replaceable cartridge (102) has been fully engaged or disengaged within said housing (104).
8. The modular lubrication system (100) of claim 1, wherein said pre-calibrated air supply tube of said replaceable cartridge (102) comprises a built-in filtration system, said filtration system preventing debris from entering said air flow path, enhancing the quality of lubrication.
9. The modular lubrication system (100) of claim 1, wherein said housing (104) is configured with heat-dissipating fins, said fins positioned around said replaceable cartridge (102) to maintain operational temperatures within an optimal range, ensuring efficient lubrication performance.
10. The modular lubrication system (100) of claim 1, wherein said flow rate control valve of said replaceable cartridge (102) is responsive to changes in shaft rotation speed, said valve dynamically adjusting air flow to match the rotational velocity of the machine tool.




The present disclosure provides a modular lubrication system (100) with IoT-based air flow rate management. The system comprises a replaceable cartridge (102) equipped with a pre-calibrated air supply tube and a flow rate control valve. The cartridge is housed in a dedicated housing unit (104) that enables fluid communication between the air supply tube and a defined flow path. Additionally, a quick-change unit (106) is longitudinally aligned with the housing, allowing for rapid replacement of the cartridge without disassembling the system. This IoT-enabled system dynamically manages and monitors the air flow rate to optimize lubrication efficiency and system performance.
, Claims:I/We Claims


1. A modular lubrication system (100) comprising:
a replaceable cartridge (102) comprising a pre-calibrated air supply tube and a flow rate control valve;
a housing (104) configured to accommodate said replaceable cartridge (102) and enable fluid communication between said air supply tube and a flow path; and
a quick-change unit (106) longitudinally aligned with said housing (104), said quick-change unit (106) enabling rapid replacement of said cartridge (102) without disassembly of said system (100).
2. The modular lubrication system (100) of claim 1, wherein said pre-calibrated air supply tube of said replaceable cartridge (102) is intersecting said flow path within said housing (104), said intersection for consistent air flow during lubrication, optimizing the delivery of air to a rotating body.
3. The modular lubrication system (100) of claim 1, wherein said quick-change unit (106) is positioned longitudinally with said housing (104) and comprises a locking lever, said locking lever securing said replaceable cartridge (102) in position during operation and enabling rapid disengagement for replacement.
4. The modular lubrication system (100) of claim 1, wherein said flow rate control valve of said replaceable cartridge (102) is aligned with said quick-change unit (106), such alignment facilitating that air flow is immediately regulated upon engagement or disengagement of said cartridge (102).
5. The modular lubrication system (100) of claim 1, wherein said pre-calibrated air supply tube of said replaceable cartridge (102) further comprises an integrated pressure sensor, said sensor transmitting real-time pressure data to said flow rate control valve to dynamically adjust air supply based on operational demands.
6. The modular lubrication system (100) of claim 1, wherein said housing (104) comprises a sealing unit surrounding said replaceable cartridge (102), said sealing unit facilitating that no external contaminants enter the air supply path.
7. The modular lubrication system (100) of claim 1, wherein said quick-change unit (106) comprises a tactile feedback system, said system providing an indication to the operator that said replaceable cartridge (102) has been fully engaged or disengaged within said housing (104).
8. The modular lubrication system (100) of claim 1, wherein said pre-calibrated air supply tube of said replaceable cartridge (102) comprises a built-in filtration system, said filtration system preventing debris from entering said air flow path, enhancing the quality of lubrication.
9. The modular lubrication system (100) of claim 1, wherein said housing (104) is configured with heat-dissipating fins, said fins positioned around said replaceable cartridge (102) to maintain operational temperatures within an optimal range, ensuring efficient lubrication performance.
10. The modular lubrication system (100) of claim 1, wherein said flow rate control valve of said replaceable cartridge (102) is responsive to changes in shaft rotation speed, said valve dynamically adjusting air flow to match the rotational velocity of the machine tool.

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