IOT-BASED 5-CHANNEL TEMPERATURE MONITORING SYSTEM FOR MULTI-STATION COLD CHAMBER DIE-CASTING MACHINE IN APPLIANCE MANUFACTURING

Abstract

An iot-based 5-channel temperature monitoring system for multi-station cold chamber die-casting machine in appliance manufacturing comprises IFCTD_MSCCNode (10), which is outfitted with an STM32 Processor Board (55), GSM Modem (15), Touch Temperature Sensor (45), 5 Channel Socket (40), 5 Chanel Relay Module (50), RTC Module (25), SD card Module (30), HMI Display (20), and Power Supply (35), this allows for real-time monitoring and control within appliance manufacturing facilities this innovation uses an STM32 Processor Board as its central processing unit, which facilitates data processing, sensor connectivity, and hardware component interfaces for effective temperature control and monitoring in appliance manufacture.

Specification

Description:FIELD OF THE INVENTION
This invention relates to iot-based 5-channel temperature monitoring system for multi-station cold chamber die-casting machine in appliance manufacturing.
BACKGROUND OF THE INVENTION
With the help of this innovative system, multi-station cold chamber die-casting machines used in appliance production facilities can now monitor and manage temperature in real time. By combining cloud-based analytics with IoT technology, the system makes it possible to monitor several machines' temperatures at once. This feature enables operators to recognize and respond to temperature variations in a timely manner.
The problem of maintaining precise and efficient temperature monitoring and control in multi-station cold chamber die-casting machines within appliance manufacturing facilities is addressed by this innovation. The inability of conventional monitoring approaches to collect and analyze data in real-time often leads to delays in detecting temperature changes or abnormalities that may impact machine efficiency and product quality.
MX2007007763A: A method for the heat treatment of a casting produced by high pressure die casting, that may exhibit blister forming porosity in the as-cast condition, of an age-hardenable aluminium alloy, includes solution treating the casting by heating the casting to and within a temperature range enabling solute elements to be taken into solid solution. The casting then is cooled to terminate the solution treatment by quenching the casting to a temperature below 100 degree C. The cooled casting is held in a temperature range enabling natural and/or artificial ageing. The solution treatment is conducted to achieve a level of solute element solution enabling age-hardening without expansion of pores in the casting causing unacceptable blistering of the casting.
RESEARCH GAP: A 5 Channel temperature monitoring with machine protection for Multi-Station Cold Chamber Die-Casting Machine with in industrial environments is the novelty of the system.
CA2594516C: A method for the heat treatment of a casting produced by high pressure die casting, that may exhibit blister forming porosity in the as-cast condition, of an age-hardenable aluminium alloy, includes solution treating the casting by heating the casting to and within a temperature range enabling solute elements to be taken into solid solution. The casting then is cooled to terminate the solution treatment by quenching the casting to a temperature below 100~C. The cooled casting is held in a temperature range enabling natural and/or artificial ageing. The solution treatment is conducted to achieve a level of solute element solution enabling age-hardening without expansion of pores in the casting causing unacceptable blistering of the casting.
RESEARCH GAP: A 5 Channel temperature monitoring with machine protection for Multi-Station Cold Chamber Die-Casting Machine with in industrial environments is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The idea behind the invention is to provide real-time temperature monitoring and management in manufacturing environments by seamlessly integrating hardware, software, and cloud technologies. In order to guarantee efficient temperature monitoring and management across numerous devices, this procedure entails a painstaking coordination of hardware, software, and cloud technologies. The IFCTD_MSCCNode, which are hardware components in charge of data collection and processing, are essential to its operation. The IFCTD_MSCCNode has a GSM modem for connectivity in addition to a number of sensors, including touch temperature sensors.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The idea behind the invention is to provide real-time temperature monitoring and management in manufacturing environments by seamlessly integrating hardware, software, and cloud technologies. In order to guarantee efficient temperature monitoring and management across numerous devices, this procedure entails a painstaking coordination of hardware, software, and cloud technologies. The IFCTD_MSCCNode, which are hardware components in charge of data collection and processing, are essential to its operation. The IFCTD_MSCCNode has a GSM modem for connectivity in addition to a number of sensors, including touch temperature sensors.
Since each node can link to several machines, it is possible to monitor temperature simultaneously in various areas of the manufacturing environment. When the sensors pick up temperature readings, they send the information to a cloud server that is reserved especially for this use. Numerous functions, including data analysis, storage, and end-user communication, are hosted by this cloud server. Predefined machine learning algorithms on the cloud server examine trends, find anomalies, and issue alerts as necessary after receiving temperature data. System insights are available to operators via a variety of ways. The first is the HMI display, which allows for immediate reaction to temperature deviations from the intended range by providing real-time viewing of temperature trends and crucial alerts immediately on the factory floor.
A personalized web dashboard that can be accessed through user accounts also offers a thorough overview of temperature data, together with machine-specific metrics and historical patterns. The technology immediately warns operators in the event of significant temperature anomalies or variations. Because these warnings are issued by email, all pertinent staff members are informed, regardless of where they are in the institution. By leveraging cloud-based communication technologies, the system reduces the likelihood of equipment breakdown or product faults by enabling proactive monitoring and intervention.
BEST METHOD OF WORKING
Temperature data from multi-station cold chamber die-casting machines is collected by the IFCTD_MSCCNode, which is outfitted with an STM32 Processor Board, GSM Modem, Touch Temperature Sensor, 5 Channel Socket, 5 Chanel Relay Module, RTC Module, SD card Module, HMI Display, and Power Supply. This allows for real-time monitoring and control within appliance manufacturing facilities.
This innovation uses an STM32 Processor Board as its central processing unit, which facilitates data processing, sensor connectivity, and hardware component interfaces for effective temperature control and monitoring in appliance manufacture.
The IFCTD_MSCCNode's integrated GSM modem allows for remote communication and data transmission to the cloud server, providing real-time temperature monitoring and control across a number of machines in appliance production plants.
Accurate and localized temperature measurement within the IFCTD_MSCCNode is made possible by the Touch Temperature Sensor, which is coupled to the IFCTD_MSCCNode. This helps with precise temperature monitoring and control across several stations in appliance manufacture.
The IFCTD_MSCCNode's integrated 5-channel Relay Module is utilized to remotely control the operation of several cold chamber die-casting machines based on temperature data. This allows for proactive intervention and guarantees ideal production conditions for the manufacture of appliances.
The IFCTD_MSCCNode-interfaced HMI Display is used to give operators on the factory floor instantaneous access to temperature data visualization and critical alerts, facilitating quick response and monitoring of multi-station cold chamber die-casting machine operations in the appliance manufacturing industry.
ADVANTAGES OF THE INVENTION
1. The main hardware element responsible for collecting temperature data from multi-station cold chamber die-casting machines is the IFCTD_MSCCNode. This allows real-time monitoring and control to occur in appliance manufacturing facilities.
2. The STM32 Processor Board, which acts as the IFCTD_MSCCNode's central processing unit, is essential to data processing, sensor connectivity, and hardware component interaction. This makes it easier to monitor and regulate temperature effectively throughout the manufacturing of appliances.
3. Smooth access to the cloud server is made possible by the GSM Modem inside the IFCTD_MSCCNode, which facilitates remote communication and data transmission. Appliance manufacturing firms may now monitor and control various machines' temperatures in real time thanks to this functionality.
4. The IFCTD_MSCCNode can now remotely control the operation of several cold chamber die-casting machines based on temperature data thanks to the 5-channel Relay Module. Proactive intervention is made possible by this capacity, which guarantees ideal production circumstances in the appliance manufacturing industry.
5. Improving monitoring capabilities for multi-station cold chamber die-casting machine operations in appliance manufacture, the HMI Display gives operators real-time visibility of temperature data and important alarms directly on the factory floor. Production process optimization is made possible by the quick responses to any deviations made possible by this instant feedback.
, Claims:1. An iot-based 5-channel temperature monitoring system for multi-station cold chamber die-casting machine in appliance manufacturing comprises IFCTD_MSCCNode (10), which is outfitted with an STM32 Processor Board (55), GSM Modem (15), Touch Temperature Sensor (45), 5 Channel Socket (40), 5 Chanel Relay Module (50), RTC Module (25), SD card Module (30), HMI Display (20), and Power Supply (35), this allows for real-time monitoring and control within appliance manufacturing facilities.
2. The system as claimed in claim 1, wherein this innovation uses an STM32 Processor Board as its central processing unit, which facilitates data processing, sensor connectivity, and hardware component interfaces for effective temperature control and monitoring in appliance manufacture.
3. The system as claimed in claim 1, wherein the IFCTD_MSCCNode's integrated GSM modem allows for remote communication and data transmission to the cloud server, providing real-time temperature monitoring and control across a number of machines in appliance production plants.
4. The system as claimed in claim 1, wherein accurate and localized temperature measurement within the IFCTD_MSCCNode is made possible by the Touch Temperature Sensor, which is coupled to the IFCTD_MSCCNode, this helps with precise temperature monitoring and control across several stations in appliance manufacture.
5. The system as claimed in claim 1, wherein the IFCTD_MSCCNode's integrated 5-channel Relay Module is utilized to remotely control the operation of several cold chamber die-casting machines based on temperature data, this allows for proactive intervention and guarantees ideal production conditions for the manufacture of appliances.
6. The system as claimed in claim 1, wherein the IFCTD_MSCCNode-interfaced HMI Display is used to give operators on the factory floor instantaneous access to temperature data visualization and critical alerts, facilitating quick response and monitoring of multi-station cold chamber die-casting machine operations in the appliance manufacturing industry.

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