INTEGRATION OF IOT BASED WIRELESS MANAGEMENT AND MONITORING OF CUTTING DEVICES IN INDUSTRIAL PROCESSES WITH IN GRANULAR SETUP

Abstract

An integration of iot based wireless management and monitoring of cutting devices in industrial processes with in granular setup comprises STM32 Processor Board (268h), NuttyFi Wifi Board (262b), Actuator Module (263c), Feedback Sensor (266f), RTC Module (264d), SD Card Module (265e), and power supply(267g) installed, the IIWM_MCDITMote (261a) enables remote granulator monitoring, control, and scheduling in industrial processes, this improves operational efficiency and enables proactive maintenance by providing real-time feedback and data storage capabilities the STM32 Processor Board functions as the central processing unit when integrated with the IIWM_MCDITMote, it does this by managing tasks, promoting component communication, and enabling the IIWM_MCDITMote to operate efficiently when scheduling, controlling, and monitoring granulators in industrial processes.

Specification

Description:FIELD OF THE INVENTION
This invention relates to integration of iot based wireless management and monitoring of cutting devices in industrial processes with in granular setup.
BACKGROUND OF THE INVENTION
This invention revolutionizes industrial operations by giving granulators smooth monitoring and control capabilities. Because of its wireless capacity, operators can remotely use a personalized web dashboard or mobile application, which makes managing granulator activities more convenient and efficient. The device's ability to save operational data and switcing schedules guarantees data integrity, streamlines historical analysis, and supports efforts related to regulatory compliance, all of which contribute to the development of an improvement-oriented culture in industrial environments.
This invention aims to address the limitations and inefficiencies present in traditional industrial processes, particularly with regard to granulator management. Conventional methods often require human involvement and have limited monitoring capabilities, which leads to suboptimal resource use, downtime, and maintenance headaches. Operators face challenges in getting real-time data and controlling granulators from a distance, which limits their ability to react quickly to changing production needs or equipment malfunctions.
US9827571B2: Provided A dry granulator includes a feeding mechanism applied to suck powder materials into the material tanks; a vertical feeding mechanism to deliver the power materials to a bottom outlet of the material tank; a pressing mechanism to compress the powder materials into powder sheets with qualified hardness and thickness; an oblique feeding mechanism to deliver the powder materials to from the vertical feeding mechanism to the pressing mechanism; a crushing mechanism to crush the powder sheets into crushed powder sheets; a granulating mechanism to granulate the crushed powder sheet into finished particles products, so as to deliver to a collection storage; a sieving mechanism to separate the finished particle products with fine powders; a pressing wheel regulator applied to adjust an axial position of the lower and the upper pressing wheel; and a floating sealing device applied to provide a reliable sealing effect for the feeding mechanism.
RESEARCH GAP: IoT based Wireless Management and Monitoring of Cutting Devices in Industrial Processes with in Granular Setup is the novelty of the system.
CN109016222B: The invention discloses a novel environment-friendly waste plastic recycling granulator which comprises a granulation box, a feed inlet and a discharge port, wherein the feed inlet is connected to the upper end of the granulation box in a penetrating manner, the lower end of the granulation box is fixedly connected with a plurality of supports, the discharge port is connected to the lower end of one side of the granulation box in a penetrating manner, the side wall of the granulation box is fixedly connected with a motor through a fixing frame, and a first crushing blade, a second crushing blade and a friction blade are added, so that plastic can be crushed quickly, and a good crushing effect is achieved; through adding first helical blade and cutting grinding mechanism, not only can advance plastics thorough crushing this moment, can also impel plastics simultaneously and advance, stir the plastics that melt for when plastics are extruded from the nib, can not have remaining original plastics again, through adding first flabellum, can be with the quick cooling of the plastic granules who just comes out, the cutting off of the plastic granules of being convenient for.
RESEARCH GAP: IoT based Wireless Management and Monitoring of Cutting Devices in Industrial Processes with in Granular Setup is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
In industrial operations, especially in managing granulators, the IIWM_MCDITMote innovation plays a vital role. A comprehensive solution for monitoring and managing granulators with increased comfort and efficiency is offered by its operational architecture, which smoothly interacts with current infrastructure. The invention, at its core, makes use of a strong set of carefully crafted hardware parts that maximize performance. Coordinating several tasks and enabling communication between various modules, the STM32 Processor Board serves as the central processing unit. Via a personalized web dashboard or mobile application, operators can remotely access the system by using the NuttyFi Wifi Board, which enables wireless communication. The Actuator Module plays a critical role in the granulator setup by responding to operator input or preset schedules to control the granulator's operational condition by triggering on/off commands.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In industrial operations, especially in managing granulators, the IIWM_MCDITMote innovation plays a vital role. A comprehensive solution for monitoring and managing granulators with increased comfort and efficiency is offered by its operational architecture, which smoothly interacts with current infrastructure. The invention, at its core, makes use of a strong set of carefully crafted hardware parts that maximize performance. Coordinating several tasks and enabling communication between various modules, the STM32 Processor Board serves as the central processing unit. Via a personalized web dashboard or mobile application, operators can remotely access the system by using the NuttyFi Wifi Board, which enables wireless communication. The Actuator Module plays a critical role in the granulator setup by responding to operator input or preset schedules to control the granulator's operational condition by triggering on/off commands.
In addition, the Feedback Sensor provides real-time motion feedback, which helps with proactive maintenance and optimization by providing insightful information on the granulator's operation. Furthermore, the RTC Module's inclusion guarantees correct timestamping, allowing operators to precisely schedule on/off cycles. This feature not only improves operational effectiveness but also optimizes the use of resources by coordinating granulator operations with production schedules or demand patterns. The SD Card Module also acts as a stable storage option, holding onto important information like operational logs and on/off schedules. This feature promotes continual improvement and regulatory conformity in the industrial setting by guaranteeing data integrity and making historical analysis and compliance monitoring easier. In real-world application, the IIWM_MCDITMote breakthrough gives operators unparalleled visibility and control over granulator operations. Operators can effectively manage granulator activity, utilizing real-time feedback and historical data to drive informed decision-making and optimize performance across the industrial landscape, whether they are accessing the system remotely through the web dashboard or configuring schedules through the mobile application.
BEST METHOD OF WORKING
With an STM32 Processor Board, NuttyFi Wifi Board, Actuator Module, Feedback Sensor, RTC Module, SD Card Module, and power supply installed, the IIWM_MCDITMote enables remote granulator monitoring, control, and scheduling in industrial processes. This improves operational efficiency and enables proactive maintenance by providing real-time feedback and data storage capabilities.
The STM32 Processor Board functions as the central processing unit when integrated with the IIWM_MCDITMote. It does this by managing tasks, promoting component communication, and enabling the IIWM_MCDITMote to operate efficiently when scheduling, controlling, and monitoring granulators in industrial processes.
The NuttyFi Wifi Board is integrated with the IIWM_MCDITMote, which permits wireless connectivity. This allows operators to access the IIWM_MCDITMote remotely using a customized web dashboard or mobile application, making it easier to monitor and manage granulators in industrial operations.
The Actuator Module is coupled with the IIWM_MCDITMote and controls the granulators' on/off status. This allows control commands from operators or predefined schedules, enabling the IIWM_MCDITMote to precisely manage industrial operations.
The IIWM_MCDITMote is integrated with the Feedback Sensor, which offers real-time motion feedback. This allows for proactive maintenance and optimization techniques within industrial processes, while also providing insightful information about the functioning of the granulator.
The IIWM_MCDITMote and the RTC Module are combined, allowing precise time-based management of granulator operations inside industrial processes through precise timestamping for scheduling on/off cycles.
The SD Card Module is integrated with the IIWM_MCDITMote, offers dependable storage for operational data and on/off schedules, ensures data integrity, and makes historical analysis and compliance monitoring inside the IIWM_MCDITMote-facilitated industrial processes easier.
The IIWM_MCDITMote's power supply is plug-in and supplies the electrical energy required for the device to operate consistently and dependably. This allows the device's various components to perform their respective functions, such as scheduling, controlling, and monitoring granulators in industrial processes.
ADVANTAGES OF THE INVENTION
1. The IIWM_MCDITMote, with its real-time feedback and data storage capabilities, supports preventive maintenance and improves operational efficiency by enabling remote monitoring, control, and scheduling of granulators in industrial processes.
2. The STM32 Processor Board serves as the central processing unit, supervising operations, enabling component communication, and guaranteeing the effective operation of the IIWM_MCDITMote in scheduling, regulating, and monitoring granulators in industrial processes.
3. The monitoring and control of granulators in industrial settings can be streamlined by operators who can remotely access the IIWM_MCDITMote through a personalized online dashboard or mobile application thanks to the NuttyFi Wifi Board's wireless connectivity.
4. By responding to control commands from operators or pre-established schedules, the Actuator Module controls the on/off status of granulators, enabling precise control over industrial operations via the IIWM_MCDITMote.
5. With the IIWM_MCDITMote facilitating industrial operations, the Feedback Sensor provides real-time motion feedback and insightful data about granulator performance, helping proactive maintenance and optimization initiatives.
6. The RTC Module allows exact scheduling of on/off cycles by providing accurate timestamping, which permits careful time-based control of granulator operations inside industrial processes overseen by the IIWM_MCDITMote.
7. The SD Card Module is a dependable means of storing operational data and on/off schedules. It ensures data integrity and makes historical analysis and compliance monitoring easier for industrial processes that the IIWM_MCDITMote manages.
, Claims:1. An integration of iot based wireless management and monitoring of cutting devices in industrial processes with in granular setup comprises STM32 Processor Board (268h), NuttyFi Wifi Board (262b), Actuator Module (263c), Feedback Sensor (266f), RTC Module (264d), SD Card Module (265e), and power supply(267g) installed, the IIWM_MCDITMote (261a) enables remote granulator monitoring, control, and scheduling in industrial processes, this improves operational efficiency and enables proactive maintenance by providing real-time feedback and data storage capabilities.
2. The device as claimed in claim 1, wherein the STM32 Processor Board functions as the central processing unit when integrated with the IIWM_MCDITMote, it does this by managing tasks, promoting component communication, and enabling the IIWM_MCDITMote to operate efficiently when scheduling, controlling, and monitoring granulators in industrial processes.
3. The device as claimed in claim 1, wherein the NuttyFi Wifi Board is integrated with the IIWM_MCDITMote, which permits wireless connectivity, this allows operators to access the IIWM_MCDITMote remotely using a customized web dashboard or mobile application, making it easier to monitor and manage granulators in industrial operations.
4. The device as claimed in claim 1, wherein the Actuator Module is coupled with the IIWM_MCDITMote and controls the granulators' on/off status, this allows control commands from operators or predefined schedules, enabling the IIWM_MCDITMote to precisely manage industrial operations.
5. The device as claimed in claim 1, wherein the IIWM_MCDITMote is integrated with the Feedback Sensor, which offers real-time motion feedback, this allows for proactive maintenance and optimization techniques within industrial processes, while also providing insightful information about the functioning of the granulator.
6. The device as claimed in claim 1, wherein the IIWM_MCDITMote and the RTC Module are combined, allowing precise time-based management of granulator operations inside industrial processes through precise timestamping for scheduling on/off cycles.
7. The device as claimed in claim 1, wherein the SD Card Module is integrated with the IIWM_MCDITMote, offers dependable storage for operational data and on/off schedules, ensures data integrity, and makes historical analysis and compliance monitoring inside the IIWM_MCDITMote-facilitated industrial processes easier.
8. The device as claimed in claim 1, wherein the IIWM_MCDITMote's power supply is plug-in and supplies the electrical energy required for the device to operate consistently and dependably, this allows the device's various components to perform their respective functions, such as scheduling, controlling, and monitoring granulators in industrial processes.

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