HYDRAULIC OIL HEALTH MONITORING OF CARDBOARD SHREDDER MACHINE IN THE PACKAGING INDUSTRY USING WIRELESS PERSONAL AREA NETWORK

Abstract

Hydraulic oil health monitoring of cardboard shredder machine in the packaging industry using wireless personal area network comprises HOHTC_CBSMote (100) which is outfitted with an STM32 Board (120), an XBee Module with Patch (110), a NAS Sensor (160), a Liquid Velocity Sensor (140), and a Power Supply (130) is utilized, this allows for real-time data collection for thorough analysis and subsequent transmission to the cloud-based system the STM32 Board, XBee Module with Patch, NuttyFi WiFi Board, HMI Display, and Power Supply equipped HOHRC_CBSMote is utilized to wirelessly receive data from the HOHTC_CBSMote, to provide a local user interface for control and monitoring through the HMI Display, and to enable additional connectivity through the NuttyFi WiFi Board to guarantee effective reporting and responsiveness in the cardboard shredder hydraulic oil health monitoring system.

Specification

Description:FIELD OF THE INVENTION
This invention relates to hydraulic oil health monitoring of cardboard shredder machine in the packaging industry using wireless personal area network.
BACKGROUND OF THE INVENTION
This innovative device, which provides real-time monitoring and analysis of hydraulic oil health in cardboard shredders, is essential to the packaging industry. The solution collects and processes data from various sensors using fully integrated network and cloud-based technologies, providing detailed insights into critical factors like temperature and velocity. Operators have immediate access to a web-based dashboard and an easy-to-use local interface, which enable them to make informed decisions by using analytics and trending data visualizations.
One of the biggest challenges facing the packaging industry is keeping cardboard shredders' hydraulic oil healthy. Numerous current monitoring systems are deficient in real-time functionality and comprehensive data analysis, which can lead to increased downtime, costly maintenance issues, and possible operational disruptions. Operators are now unable to make timely, well-informed decisions due to the absence of an integrated solution.
US11458479B2: A cardboard shredder provides a shredder for cardboard to facilitate recycling while reducing storage space needed before cardboard enters a recycling stream cutting out the middle man, thus the recycler receives uncontaminated cardboard since it is not mixed in with other materials. The manufacturer receives clean shredded cardboard for reuse, reducing headcount for the plant by reducing and eliminating their shredders being jammed with plastic. Thus, an improvement in efficiency and reduction in costs of material and water.
RESEARCH GAP: Wireless Hydraulic Oil Health Monitoring of Cardboard Shredder Machine through XBee based WSN and Cloud is the novelty of the system.
CN110813465A: The invention discloses a paper shredding device, and particularly relates to the technical field of paper shredding, comprising a shredding box, wherein a paper shredding mechanism is arranged in the shredding box; the paper shredding mechanism comprises a motor, the motor output end is provided with a rotating shaft, the rotating shaft is fixedly connected with the motor output end, a plurality of blades are arranged on the outer side of the rotating shaft and are fixedly connected with the rotating shaft, a feeding hopper is arranged on the outer side of each blade, a first paper blocking plate is arranged on one side wall inside the feeding hopper, the first paper blocking plate is fixedly connected with the feeding hopper, a second paper blocking plate is arranged on the other side wall inside the feeding hopper, and the second paper blocking plate is fixedly connected with the other side wall inside the feeding hopper. According to the paper shredder, the plurality of blades are driven by the motor to shred paper, then the first paper blocking plate and the second paper blocking plate block the shredded paper, the paper is prevented from scattering outside the shredding box, the internal structure is simple, and the shredding effect is good.
RESEARCH GAP: Wireless Hydraulic Oil Health Monitoring of Cardboard Shredder Machine through XBee based WSN and Cloud is the novelty of the system.

SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The cardboard shredders used in the packing industry that use the invention for Hydraulic Oil Health Monitoring function as a unified system that consists of the HOHTC_CBSMote and the HOHRC_CBSMote. The STM32 Board, NAS Sensor, Liquid Velocity Sensor, Liquid Temperature Sensor, XBee Module with Patch, and Power Supply are all included with the HOHTC_CBSMote. These carefully selected sensors serve as the main data gathering point for real-time information on the temperature, velocity, and other pertinent aspects of the hydraulic oil inside the cardboard shredder. They also gather vital data pertaining to the oil's condition. On the other hand, the HOHRC_CBSMote is improved with extra parts like a NuttyFi WiFi Board and an HMI Display, in addition to having an STM32 Board and an XBee Module with Patch. This mote is in charge of reporting and controlling operations. It gets data wirelessly from the HOHTC_CBSMote and offers a convenient interface for local monitoring and control via the HMI Display. By increasing connectivity possibilities, the NuttyFi WiFi Board improves system efficiency as a whole. A ZigBee-based Wireless Personal Area Network (WPAN) facilitates communication between these two motes, guaranteeing smooth data transfer and establishing a dependable connection for vital data regarding the condition of the hydraulic oil.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The cardboard shredders used in the packing industry that use the invention for Hydraulic Oil Health Monitoring function as a unified system that consists of the HOHTC_CBSMote and the HOHRC_CBSMote. The STM32 Board, NAS Sensor, Liquid Velocity Sensor, Liquid Temperature Sensor, XBee Module with Patch, and Power Supply are all included with the HOHTC_CBSMote. These carefully selected sensors serve as the main data gathering point for real-time information on the temperature, velocity, and other pertinent aspects of the hydraulic oil inside the cardboard shredder. They also gather vital data pertaining to the oil's condition. On the other hand, the HOHRC_CBSMote is improved with extra parts like a NuttyFi WiFi Board and an HMI Display, in addition to having an STM32 Board and an XBee Module with Patch. This mote is in charge of reporting and controlling operations. It gets data wirelessly from the HOHTC_CBSMote and offers a convenient interface for local monitoring and control via the HMI Display. By increasing connectivity possibilities, the NuttyFi WiFi Board improves system efficiency as a whole. A ZigBee-based Wireless Personal Area Network (WPAN) facilitates communication between these two motes, guaranteeing smooth data transfer and establishing a dependable connection for vital data regarding the condition of the hydraulic oil.
Together, these motes create an integrated system that is essential to the entire invention. Sensor data is transferred between the motes and sent to a customized cloud server created especially for this invention. Fast Fourier Transform (FFT) analysis and pre-programmed machine learning algorithms are used to analyze the data in the cloud. Through the creation of trending data charts and vital notifications in the event that anomalies or problems are identified, this analytical procedure yields insightful information about the state of the hydraulic oil. The operator is then shown the information via a variety of channels after it has been processed. An extensive view of the data is provided by a customized web dashboard that is available through user accounts, while the HMI Display offers a local interface for instant monitoring and control. Additionally, operators receive vital notifications via email, allowing them to respond quickly to possible issues.
BEST METHOD OF WORKING
To monitor important parameters related to hydraulic oil health in cardboard shredders, the HOHTC_CBSMote-which is outfitted with an STM32 Board, an XBee Module with Patch, a NAS Sensor, a Liquid Velocity Sensor, and a Power Supply-is utilized. This allows for real-time data collection for thorough analysis and subsequent transmission to the cloud-based system.
The STM32 Board, XBee Module with Patch, NuttyFi WiFi Board, HMI Display, and Power Supply equipped HOHRC_CBSMote is utilized to wirelessly receive data from the HOHTC_CBSMote, to provide a local user interface for control and monitoring through the HMI Display, and to enable additional connectivity through the NuttyFi WiFi Board to guarantee effective reporting and responsiveness in the cardboard shredder hydraulic oil health monitoring system.
The HOHTC_CBSMote and HOHRC_CBSMote both use the STM32 Board to provide computational capabilities. This allows for data acquisition, analysis, and communication functions that are essential to the real-time monitoring of hydraulic oil health in cardboard shredders.
Within the ZigBee-based Wireless Personal Area Network (WPAN), the XBee Module with Patch, which is also integrated into both motes, is utilized to enable smooth wireless communication between the HOHTC_CBSMote and HOHRC_CBSMote. This makes it easier to transmit vital information about the condition of the hydraulic oil in cardboard shredders.
The HOHTC_CBSMote is connected to the NAS Sensor, Liquid Temperature Sensor, and Liquid Velocity Sensor, which are all used together for comprehensive data acquisition in this innovation. These sensors monitor important parameters related to hydraulic oil health in cardboard shredders, allowing for real-time analysis and helping operators in the packaging industry make well-informed decisions.
The HOHRC_CBSMote's integrated NuttyFi WiFi Board is used to improve reporting and connectivity capabilities in this innovation. By giving the HOHRC_CBSMote more communication options, it can transmit data more efficiently and respond quickly to changes in the hydraulic oil health of cardboard shredders in real time.
The HMI Display, which is interfaced on HOHRC_CBSMote, is utilized for its user-friendly interface, immediate visualization of hydraulic oil health data in the cardboard shredder, local monitoring and control for operators, and improvement of the packaging industry's overall efficiency.
ADVANTAGES OF THE INVENTION
1. This ground-breaking system uses a range of sensors to monitor vital indicators related to the condition of the hydraulic oil in cardboard shredders, with the HOHTC_CBSMote serving as the primary data collecting center. It permits the gathering of data in real time for in-depth examination and forwarding to the cloud-based system.
2. Using wireless data reception from the HOHTC_CBSMote, the HOHRC_CBSMote functions as the reporting and control unit in this creative approach. The hydraulic oil health monitoring system for cardboard shredders ensures effective reporting and responsiveness by using the NuttyFi WiFi Board to improve connectivity and a local user interface via the HMI Display for monitoring and control.
3. The HOHTC_CBSMote and HOHRC_CBSMote's ability to communicate wirelessly is greatly enhanced with the XBee Module with Patch. It allows vital information on the condition of the hydraulic oil in cardboard shredders to be transmitted over the ZigBee-based Wireless Personal Area Network (WPAN).
4. The system's extensive data collecting is facilitated by the combined efforts of the NAS Sensor, Liquid Temperature Sensor, and Liquid Velocity Sensor. They keep an eye on important factors related to the condition of the hydraulic fluid in cardboard shredders, allowing operators in the packaging sector to make well-informed decisions in real time.
5. This creative approach greatly improves connectivity and reporting capabilities thanks in large part to the NuttyFi WiFi Board. It guarantees effective data transfer and responsiveness in the real-time monitoring system for hydraulic oil health in cardboard shredders by giving the HOHRC_CBSMote more communication possibilities.
6. `This innovation's user-friendly interface, the HMI Display, gives operators local monitoring and control capabilities. It makes the cardboard shredder's hydraulic oil health data easier to visualize instantly, which boosts the packaging sector's total productivity.
, Claims:1. A Hydraulic oil health monitoring of cardboard shredder machine in the packaging industry using wireless personal area network comprises HOHTC_CBSMote (100) which is outfitted with an STM32 Board (120), an XBee Module with Patch (110), a NAS Sensor (160), a Liquid Velocity Sensor (140), and a Power Supply (130) is utilized, this allows for real-time data collection for thorough analysis and subsequent transmission to the cloud-based system.
2. The machine as claimed in claim 1, wherein the STM32 Board, XBee Module with Patch, NuttyFi WiFi Board, HMI Display, and Power Supply equipped HOHRC_CBSMote is utilized to wirelessly receive data from the HOHTC_CBSMote, to provide a local user interface for control and monitoring through the HMI Display, and to enable additional connectivity through the NuttyFi WiFi Board to guarantee effective reporting and responsiveness in the cardboard shredder hydraulic oil health monitoring system.
3. The machine as claimed in claim 1, wherein the HOHTC_CBSMote and HOHRC_CBSMote both use the STM32 Board to provide computational capabilities, this allows for data acquisition, analysis, and communication functions that are essential to the real-time monitoring of hydraulic oil health in cardboard shredders.
4. The machine as claimed in claim 1, wherein within the ZigBee-based Wireless Personal Area Network (WPAN), the XBee Module with Patch, which is also integrated into both motes, is utilized to enable smooth wireless communication between the HOHTC_CBSMote and HOHRC_CBSMote, this makes it easier to transmit vital information about the condition of the hydraulic oil in cardboard shredders.
5. The machine as claimed in claim 1, wherein the HOHTC_CBSMote is connected to the NAS Sensor, Liquid Temperature Sensor, and Liquid Velocity Sensor, which are all used together for comprehensive data acquisition in this innovation, these sensors monitor important parameters related to hydraulic oil health in cardboard shredders, allowing for real-time analysis and helping operators in the packaging industry make well-informed decisions.
6. The machine as claimed in claim 1, wherein the HOHRC_CBSMote's integrated NuttyFi WiFi Board is used to improve reporting and connectivity capabilities in this innovation, by giving the HOHRC_CBSMote more communication options, it transmits data more efficiently and respond quickly to changes in the hydraulic oil health of cardboard shredders in real time.
7. The machine as claimed in claim 1, wherein the HMI Display, which is interfaced on HOHRC_CBSMote, is utilized for its user-friendly interface, immediate visualization of hydraulic oil health data in the cardboard shredder, local monitoring and control for operators, and improvement of the packaging industry's overall efficiency.

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