HYDRAULIC OIL CONDITION MONITORING INNOVATION WITH CC3000 RF AND CLOUD FOR FULLY HYDRAULIC BAND SAWMILL IN INDUSTRIAL MILLING PROCESSES

Abstract

A system of Hydraulic Oil Condition Monitoring Innovation with CC3000 RF and Cloud for Fully Hydraulic Band Sawmill in Industrial Milling Processes, comprises of In fully hydraulic band sawmills during industrial milling processes, the HOTI_FHBMote, which is equipped with the NUCLEO-F070RB Processor Board, CC3000 RF Module, NAS Sensor, Water Proof Temperature Sensor, Liquid Velocity Sensor, RTC Module, and Power Supply, is used to collect real-time data on key parameters like temperature, liquid velocity, and overall oil condition, this allows for proactive monitoring and optimization of hydraulic systems; and the HORI_FHBMote, which is outfitted with a NUCLEO-F070RB Processor Board, CC3000 RF Module, NuttyFiWifi Board, HMI Display, Buzzer, and Power Supply, is utilized to help with the smooth transfer of sensor data to a customized cloud server, this allows operators to view real-time analytics, trend charts, and critical alerts via an intuitive web dashboard and on-site display, which improves efficiency and decision-making. The CC3000 RF Module, which is built into both motes, is utilized to enable dependable and distant transmission of sensor data to a specialized cloud server from both HOTI_FHBMote and HORI_FHBMote, this ensures smooth communication and makes it easier to monitor hydraulic oil conditions in real-time in fully hydraulic band sawmills while industrial milling processes are underway.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a Hydraulic Oil Condition Monitoring Innovation with CC3000 RF and Cloud for Fully Hydraulic Band Sawmill in Industrial Milling Processes
BACKGROUND OF THE INVENTION
The goal of this invention is to address problems that arise in industrial milling operations, particularly in completely hydraulic band sawmills. The inability of conventional methods to monitor hydraulic oil conditions in real-time leads to ineffective maintenance procedures, increased downtime, and an increased chance of equipment breakdowns.
KR20210090582A - This invention describes a method for controlling a sawing machine, equipped with a cutting tool operated by an electric device with a frequency converter. The machine includes a transport device that adjusts from an idling velocity to an operational velocity when the cutting tool engages a material. The size of the object is measured by torque changes, which influences the transport velocity adjustment.
Research Gap: The novelty lies in implementing wireless condition monitoring using CC3000 RF and cloud technology to monitor the health and operation of fully hydraulic band sawmills.
CA2853535C - This patent discloses a method for controlling a sawing machine with an electric sawing tool drive that includes a frequency converter. The machine adjusts its feed rate from idle to working mode based on torque values detected at the frequency converter when the sawing tool engages with a workpiece. This system allows for efficient speed control relative to material resistance.
Research Gap: The innovation here is the use of CC3000 RF and cloud technology for wireless condition monitoring, specifically adapted for fully hydraulic band sawmills.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
By providing real-time insights into critical parameters, this innovative method of monitoring hydraulic oil conditions in completely hydraulic band sawmills revolutionizes industrial milling processes. Through the smooth integration of sensors and cloud-based technologies, the system reliably collects data on important parameters such as temperature, liquid velocity, and overall oil quality. This data is then sent to a specially designed cloud server, where it is processed by a specialized algorithm to produce energy usage analytics, trend charts, and crucial alarms.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In fully hydraulic band sawmills, the innovation helps to improve the monitoring and control of hydraulic oil conditions by seamlessly integrating sensor data, communication technologies, and cloud-based analytics. The two main parts of the invention are HOTI_FHBMote and HORI_FHBMote. The NUCLEO-F070RB Processor Board is coupled to a number of sensors that are included with the HOTI_FHBMote, including a Liquid Velocity Sensor, NAS, and Waterproof Temperature and RTC Module. This machine is intended to gather vital information regarding hydraulic oil conditions in band sawmills with full hydraulic systems during industrial grinding operations. In order to enhance HOTI_FHBMote, HORI_FHBMote facilitates user engagement and communication. The HMI display, buzzer, power supply, CC3000 RF Module, NuttyFiWiFi Board, NUCLEO-F070RB Processor Board, and HMI Display are all included. This gadget acts as a bridge between the cloud server and the collected sensor data. The cloud connection is made possible by the NuttyFiWifi Board and the CC3000 RF Module, which allows for distant data transmission.
The CC3000 RF Module transmits the data gathered by HOTI_FHBMote to a customized cloud server created especially for this breakthrough. The cloud server uses a preset algorithm to process the incoming data. After processing, the data is shown in a number of ways, such as trending data charts, crucial alerts, and daily charts with analytics showing energy consumption. This important data is available via a personalized web dashboard in addition to being shown on the HMI Display. Operators have access to the web dashboard by account login, which gives them up-to-date information on hydraulic fluid conditions during milling operations. The intuitive interface facilitates informed decision-making for operators by providing them with data analysis tools, hence enhancing the effectiveness of hydraulic system monitoring and management in industrial environments.
BEST METHOD OF WORKING
1. In fully hydraulic band sawmills during industrial milling processes, the HOTI_FHBMote, which is equipped with the NUCLEO-F070RB Processor Board, CC3000 RF Module, NAS Sensor, Water Proof Temperature Sensor, Liquid Velocity Sensor, RTC Module, and Power Supply, is used to collect real-time data on key parameters like temperature, liquid velocity, and overall oil condition. This allows for proactive monitoring and optimization of hydraulic systems.
2. The HORI_FHBMote, which is outfitted with a NUCLEO-F070RB Processor Board, CC3000 RF Module, NuttyFiWifi Board, HMI Display, Buzzer, and Power Supply, is utilized to help with the smooth transfer of sensor data to a customized cloud server. This allows operators to view real-time analytics, trend charts, and critical alerts via an intuitive web dashboard and on-site display, which improves efficiency and decision-making.
3. The CC3000 RF Module, which is built into both motes, is utilized to enable dependable and distant transmission of sensor data to a specialized cloud server from both HOTI_FHBMote and HORI_FHBMote. This ensures smooth communication and makes it easier to monitor hydraulic oil conditions in real-time in fully hydraulic band sawmills while industrial milling processes are underway.
4. The Liquid Velocity Sensor, the Waterproof Temperature Sensor, and the NAS Sensor are all integrated into HOTI_FHBMote and work together to provide real-time data on viscosity, temperature variations, and fluid velocity in fully hydraulic band sawmills during industrial milling processes. This information facilitates proactive decision-making and system optimization.
5. The HORI_FHBMote's integrated NuttyFiWifi Board lets users access real-time analytics and hydraulic oil condition monitoring information in fully hydraulic band sawmills during industrial milling processes. It also facilitates wireless connectivity and data communication by allowing seamless transmission of sensor data to the cloud server.
6. In completely hydraulic band sawmills, the HMI Display interfaced with HORI_FHBMote serves as an essential user interface, giving on-site operators real-time visualizations of hydraulic oil condition data, important alarms, and energy usage statistics during industrial milling processes.
7. The HORI_FHBMote's inbuilt Buzzer serves as an auditory alert device, informing operators on the spot of crucial hydraulic oil conditions or events. This improves situational awareness during industrial milling operations in fully hydraulic band sawmills.
ADVANTAGES OF THE INVENTION
1. The HOTI_FHBMote is essential to this breakthrough because it gathers real-time data on important factors in completely hydraulic band sawmills throughout industrial milling processes, such as temperature, liquid velocity, and overall oil condition. Proactive hydraulic system monitoring and optimization are made possible by this functionality.
2. This innovation's communication hub and user interface, the HORI_FHBMote, makes it easier for sensor data to be seamlessly transmitted to a customized cloud server. Through an intuitive web dashboard and on-site display, this feature gives operators access to real-time statistics, trend charts, and important warnings, improving their productivity and capacity to make decisions when monitoring hydraulic oil conditions throughout industrial milling processes.
3. A key component of this invention is the CC3000 RF Module, which makes it possible for sensor data from both HOTI_FHBMote and HORI_FHBMote to be reliably transmitted remotely to a dedicated cloud server. In completely hydraulic band sawmills, this guarantees smooth communication and makes it easier to monitor hydraulic oil conditions in real time during industrial milling processes.
4. The Liquid Velocity Sensor, Waterproof Temperature Sensor, and NAS Sensor that are all included into HOTI_FHBMote work together to provide thorough hydraulic oil condition monitoring. In completely hydraulic band sawmills, they offer real-time data on viscosity, temperature fluctuations, and fluid velocity throughout industrial milling processes, facilitating proactive decision-making and system optimization.
5. During industrial milling operations in fully hydraulic band sawmills, the HMI Display in HORI_FHBMote acts as a crucial user interface by giving on-site operators real-time visualizations of hydraulic oil condition data, essential alerts, and energy consumption statistics.

, Claims:1. A system of Hydraulic Oil Condition Monitoring Innovation with CC3000 RF and Cloud for Fully Hydraulic Band Sawmill in Industrial Milling Processes, comprises of In fully hydraulic band sawmills during industrial milling processes, the HOTI_FHBMote, which is equipped with the NUCLEO-F070RB Processor Board, CC3000 RF Module, NAS Sensor, Water Proof Temperature Sensor, Liquid Velocity Sensor, RTC Module, and Power Supply, is used to collect real-time data on key parameters like temperature, liquid velocity, and overall oil condition, this allows for proactive monitoring and optimization of hydraulic systems; and the HORI_FHBMote, which is outfitted with a NUCLEO-F070RB Processor Board, CC3000 RF Module, NuttyFiWifi Board, HMI Display, Buzzer, and Power Supply, is utilized to help with the smooth transfer of sensor data to a customized cloud server, this allows operators to view real-time analytics, trend charts, and critical alerts via an intuitive web dashboard and on-site display, which improves efficiency and decision-making.
2. The system, as claimed in Claim 1, wherein the CC3000 RF Module, which is built into both motes, is utilized to enable dependable and distant transmission of sensor data to a specialized cloud server from both HOTI_FHBMote and HORI_FHBMote, this ensures smooth communication and makes it easier to monitor hydraulic oil conditions in real-time in fully hydraulic band sawmills while industrial milling processes are underway.
3. The system, as claimed in Claim 1, wherein the Liquid Velocity Sensor, the Waterproof Temperature Sensor, and the NAS Sensor are all integrated into HOTI_FHBMote and work together to provide real-time data on viscosity, temperature variations, and fluid velocity in fully hydraulic band sawmills during industrial milling processes, this information facilitates proactive decision-making and system optimization.
4. The HORI_FHBMote's integrated NuttyFiWifi Board lets users access real-time analytics and hydraulic oil condition monitoring information in fully hydraulic band sawmills during industrial milling processes, it also facilitates wireless connectivity and data communication by allowing seamless transmission of sensor data to the cloud server.
5. The system, as claimed in Claim 1, wherein in completely hydraulic band sawmills, the HMI Display interfaced with HORI_FHBMote serves as an essential user interface, giving on-site operators real-time visualizations of hydraulic oil condition data, important alarms, and energy usage statistics during industrial milling processes.
6. The system, as claimed in Claim 1, wherein the HORI_FHBMote's inbuilt Buzzer serves as an auditory alert device, informing operators on the spot of crucial hydraulic oil conditions or events, this improves situational awareness during industrial milling operations in fully hydraulic band sawmills.

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