HEALTH MONITORING SOLUTION FOR CERAMIC INFRARED OVENS IN THE AUTOMOTIVE INDUSTRY USING CC2500 RF-BASED REMOTE AND CLOUD TECHNOLOGY

Abstract

A health monitoring system for ceramic infrared ovens in the automotive industry using cc2500 rf-based remote and cloud technology comprises HMS_CIOAITMote (311), which is outfitted with an Atmega64 processor board (313), CC22500 RF Module (312), GSM Modem (426), Display (425, and Power Supply (314), functions as a sensor node in the innovation, collecting data in real-time from ceramic infrared ovens in the automotive industry on a variety of parameters, including temperature, pressure, and vibration, this allows for proactive maintenance and improves operational efficiency the HMS_CIOAIRMote functions as a central monitoring unit, facilitating dual-mode communication with ceramic infrared ovens in the automotive industry, it facilitates real-time local monitoring via a display and remote monitoring through a customized web dashboard, thereby optimizing production processes and minimizing downtime, the HMS_CIOAIRMote is equipped with an Atmega64 processor board, CC2500 RF Module, MEMS vibration sensor, temperature sensor, pressure sensor, and power supply.

Specification

Description:FIELD OF THE INVENTION
This invention relates to health monitoring solution for ceramic infrared ovens in the automotive industry using cc2500 rf-based remote and cloud technology.
BACKGROUND OF THE INVENTION
This innovative health monitoring system for ceramic infrared ovens in the automobile industry marks a major improvement in the effectiveness of maintenance and operational control. Operators may now assess critical equipment performance and condition in real time thanks to the seamless integration of sensor nodes with state-of-the-art communication capabilities. Through the gathering and examination of data on many factors such as temperature, pressure, and vibration, the system enables preventive maintenance, which minimizes downtime and enhances production procedures. Its dual-mode communication capability also allows for remote access via a personalized web dashboard and instantaneous on-site monitoring via a display, empowering operators to make educated decisions from anywhere. In ultimately, this innovation contributes to greater productivity and cost-effectiveness in automotive manufacturing environments by improving operational reliability and streamlining maintenance operations.
The automobile industry is highly dependent on reliable and efficient production processes, including the operation of ceramic infrared ovens that are essential for various phases of the manufacturing process. However, many of the monitoring systems in place today are unable to provide real-time insight into the state and functionality of these ovens. This shortcoming may lead to costly maintenance procedures, possible manufacturing delays, and lowered product quality.
EP3336467B1: The invention relates to a system with a process chamber having an interior space with a receiving area for workpieces and with an opening for the supply or removal of workpieces, and with a device for injecting gaseous fluid into the interior, the at least one nozzle or Aperture for generating a fluid flow curtain between the opening and the receiving area for workpieces comprises.
RESEARCH GAP: CC2500 RF-Based Remote for Ceramic Infrared Ovens in the Automotive Industry is the novelty of the system.
US9423179B2: The invention relates to an installation having a process chamber which comprises an inner space having a receiving region for workpieces. The process chamber has an opening for the supply or discharge of workpieces. The process chamber is constructed so as to have a device for the introduction of gaseous fluid into the inner space, which device has at least one nozzle or aperture for the production of a fluid stream curtain between the opening and the receiving region for workpieces. The process chamber has a device for supplying fresh air, with which device fresh air can be introduced into the receiving region at a side of the fluid stream curtain, which side faces away from the opening.
RESEARCH GAP: CC2500 RF-Based Remote for Ceramic Infrared Ovens in the Automotive Industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The Health Monitoring Solution for Ceramic Infrared Ovens in the Automotive Industry is a cutting-edge system that runs smoothly thanks to the sophisticated CC2500 RF-Based Remote and Cloud Technology. It is made up of an intricate network of communication protocols and hardware parts. The HMS_CIOAITMote and the HMS_CIOAIRMote are the two primary devices that form the core of the system. With an Atmega64 CPU board and a variety of sensors, such as a MEMS vibration sensor, temperature sensor, and pressure sensor, the HMS_CIOAITMote serves as the sensor node. These sensors gather data on the ceramic infrared ovens' operating parameters continually. The Atmega64 board processes the data, which is subsequently wirelessly transferred via the CC2500 RF module.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The Health Monitoring Solution for Ceramic Infrared Ovens in the Automotive Industry is a cutting-edge system that runs smoothly thanks to the sophisticated CC2500 RF-Based Remote and Cloud Technology. It is made up of an intricate network of communication protocols and hardware parts. The HMS_CIOAITMote and the HMS_CIOAIRMote are the two primary devices that form the core of the system. With an Atmega64 CPU board and a variety of sensors, such as a MEMS vibration sensor, temperature sensor, and pressure sensor, the HMS_CIOAITMote serves as the sensor node. These sensors gather data on the ceramic infrared ovens' operating parameters continually. The Atmega64 board processes the data, which is subsequently wirelessly transferred via the CC2500 RF module.

On the other hand, the central monitoring unit is the HMS_CIOAIRMote. It makes use of an Atmega64 CPU board as well, but it uses a different communication protocol and includes a GSM modem and CC3000 RF module. By doing this, the gadget can communicate in two modes: locally through the display and remotely over the internet. Operators can take fast action in the event that any irregularities in the oven's functioning are recognized thanks to the real-time feedback provided by the local display. This innovation's connectivity and accessibility features are its main advantages. Operators can view a customizable web dashboard where they can monitor the health and operation of numerous ovens at once by connecting the HMS_CIOAIRMote to the internet. Professionals in the automobile industry may follow the condition of their ovens, evaluate historical data, and receive real-time notifications on their mobile devices in the event of crucial concerns thanks to this remote monitoring capabilities, which offers several benefits. Furthermore, utilizing cloud technology makes it easier to integrate seamlessly with current factory management systems, which simplifies data analysis and improves production procedures.
BEST METHOD OF WORKING
The HMS_CIOAITMote, which is outfitted with an Atmega64 processor board, CC3000 RF Module, GSM Modem, Display, and Power Supply, functions as a sensor node in the innovation, collecting data in real-time from ceramic infrared ovens in the automotive industry on a variety of parameters, including temperature, pressure, and vibration. This allows for proactive maintenance and improves operational efficiency.
The HMS_CIOAIRMote functions as a central monitoring unit, facilitating dual-mode communication with ceramic infrared ovens in the automotive industry. It facilitates real-time local monitoring via a display and remote monitoring through a customized web dashboard, thereby optimizing production processes and minimizing downtime. The HMS_CIOAIRMote is equipped with an Atmega64 processor board, CC2500 RF Module, MEMS vibration sensor, temperature sensor, pressure sensor, and power supply.
The core computational unit of the health monitoring system for ceramic infrared ovens in the automotive industry is the Atmega64 processor board, which is integrated with both HMS_CIOAITMote and HMS_CIOAIRMote. This allows for data processing and communication functionalities, as well as efficient operation and seamless integration with sensor nodes and central monitoring units.
In the health monitoring solution for ceramic infrared ovens in the automotive industry, the CC2500 RF Module is integrated with both HMS_CIOAITMote and HMS_CIOAIRMote. This allows for wireless communication and data transmission between sensor nodes and the central monitoring unit, enabling real-time monitoring and proactive maintenance.
The integration of the MEMS Vibration Sensor with HMS_CIOAITMote allows for the real-time monitoring of vibration levels in ceramic infrared ovens used in the automobile industry. This information is vital for determining the state of the equipment and assisting with preventative maintenance procedures.
The temperature sensor, which is integrated with HMS_CIOAITMote, continuously checks the temperature settings of ceramic infrared ovens in the automobile sector. This data is crucial for optimizing operations and guaranteeing the quality of the final product.
Integrated with HMS_CIOAITMote, the Pressure Sensor tracks pressure changes in ceramic infrared ovens used in the automotive sector. It provides vital information for process optimization and guarantees the efficiency and safety of operations.
The GSM modem's integration with HMS_CIOAIRMote allows for remote communication with automobile industry ceramic infrared ovens. This allows for real-time monitoring and administration via a customized web dashboard, improving operational effectiveness and reducing downtime.
The Display is connected to HMS_CIOAIRMote and offers instantaneous visual feedback on the characteristics of the ceramic infrared oven. This enables on-site monitoring and troubleshooting in automotive manufacturing settings and guarantees a timely reaction to operational changes.
By providing the electrical power required to support sensor data collection, communication, and monitoring functionalities in the health monitoring solution for ceramic infrared ovens within the automotive industry, the Power Supply plug in into both HMS_CIOAITMote and HMS_CIOAIRMote ensures continuous and reliable operation.
ADVANTAGES OF THE INVENTION
1. At the center of this novel configuration is the HMS_CIOAITMote, a sensor node that actively gathers data in real time from ceramic infrared ovens used in the automobile sector on important factors including temperature, pressure, and vibration. This capacity greatly improves operational efficiency and permits proactive maintenance programs.
2. The HMS_CIOAIRMote, which acts as the central monitoring unit, enables dual-mode communication in automotive environments with ceramic infrared ovens. By enabling real-time local monitoring through a display and remote monitoring via a personalized web dashboard, this feature ultimately improves production procedures and reduces downtime.
3. The central processing unit (CPU) of this health monitoring system is the Atmega64 processor board. This part ensures operational efficiency and effective integration with sensor nodes and central monitoring units by enabling smooth data processing and communication functionalities within the context of ceramic infrared ovens in the automotive sector.
4. The HMS_CIOAITMote's incorporation of the CC2500 RF Module is essential for facilitating wireless data transmission and communication between sensor nodes and the central monitoring unit. Within the health monitoring system intended for ceramic infrared ovens in the automotive industry, this feature makes preventative maintenance and real-time monitoring easier.
5. The MEMS Vibration Sensor, which is integrated into the HMS_CIOAITMote, allows for continuous vibration level monitoring in ceramic infrared ovens used in the automotive industry. This feature facilitates preventive maintenance activities and provides vital information into the health of the equipment.
6. The temperature sensor, which is a crucial component of the HMS_CIOAITMote, works by continuously checking the temperature in ceramic infrared ovens that are used in the automobile sector. To guarantee product quality and optimize operations, this data is crucial.
7. The Pressure Sensor, which is a crucial component of the HMS_CIOAITMote, monitors pressure fluctuations in ceramic infrared ovens used in the automobile industry. This information is essential for both guaranteeing operational efficiency and safety as well as process optimization.
8. The HMS_CIOAIRMote's integration of the GSM Modem allows for smooth remote communication with ceramic infrared ovens used in the automotive sector. This feature makes it easier to monitor and manage in real-time through a customized web dashboard, which improves operational effectiveness and reduces downtime.
9. The HMS_CIOAIRMote's standout feature, the Display, offers instant visual feedback on a range of ceramic infrared oven parameters. This enables quick reactions to operational changes by facilitating local monitoring and troubleshooting in automobile manufacturing facilities.
, Claims:1. A health monitoring system for ceramic infrared ovens in the automotive industry using cc2500 rf-based remote and cloud technology comprises HMS_CIOAITMote (311), which is outfitted with an Atmega64 processor board (313), CC22500 RF Module (312), GSM Modem (426), Display (425, and Power Supply (314), functions as a sensor node in the innovation, collecting data in real-time from ceramic infrared ovens in the automotive industry on a variety of parameters, including temperature, pressure, and vibration, this allows for proactive maintenance and improves operational efficiency.
2. The system as claimed in claim 1, wherein the HMS_CIOAIRMote functions as a central monitoring unit, facilitating dual-mode communication with ceramic infrared ovens in the automotive industry, it facilitates real-time local monitoring via a display and remote monitoring through a customized web dashboard, thereby optimizing production processes and minimizing downtime, the HMS_CIOAIRMote is equipped with an Atmega64 processor board, CC2500 RF Module, MEMS vibration sensor, temperature sensor, pressure sensor, and power supply.
3. The system as claimed in claim 1, wherein the core computational unit of the health monitoring system for ceramic infrared ovens in the automotive industry is the Atmega64 processor board, which is integrated with both HMS_CIOAITMote and HMS_CIOAIRMote, this allows for data processing and communication functionalities, as well as efficient operation and seamless integration with sensor nodes and central monitoring units.
4. The system as claimed in claim 1, wherein the health monitoring solution for ceramic infrared ovens in the automotive industry, the CC2500 RF Module is integrated with both HMS_CIOAITMote and HMS_CIOAIRMote, this allows for wireless communication and data transmission between sensor nodes and the central monitoring unit, enabling real-time monitoring and proactive maintenance.
5. The system as claimed in claim 1, wherein the integration of the MEMS Vibration Sensor with HMS_CIOAITMote allows for the real-time monitoring of vibration levels in ceramic infrared ovens used in the automobile industry, this information is vital for determining the state of the equipment and assisting with preventative maintenance procedures.
6. The system as claimed in claim 1, wherein the temperature sensor, which is integrated with HMS_CIOAITMote, continuously checks the temperature settings of ceramic infrared ovens in the automobile sector, this data is crucial for optimizing operations and guaranteeing the quality of the final product.
7. The system as claimed in claim 1, wherein integrated with HMS_CIOAITMote, the Pressure Sensor tracks pressure changes in ceramic infrared ovens used in the automotive sector, it provides vital information for process optimization and guarantees the efficiency and safety of operations.
8. The system as claimed in claim 1, wherein the GSM modem's integration with HMS_CIOAIRMote allows for remote communication with automobile industry ceramic infrared ovens, this allows for real-time monitoring and administration via a customized web dashboard, improving operational effectiveness and reducing downtime.
9. The system as claimed in claim 1, wherein the Display is connected to HMS_CIOAIRMote and offers instantaneous visual feedback on the characteristics of the ceramic infrared oven, this enables on-site monitoring and troubleshooting in automotive manufacturing settings and guarantees a timely reaction to operational changes.
10. The system as claimed in claim 1, wherein by providing the electrical power required to support sensor data collection, communication, and monitoring functionalities in the health monitoring solution for ceramic infrared ovens within the automotive industry, the Power Supply plug in into both HMS_CIOAITMote and HMS_CIOAIRMote ensures continuous and reliable operation.

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