HEALTH MONITORING OF SCRAGG MILLS MACHINES IN THE TIMBER INDUSTRY USING SX1272 RF AND CLOUD SOLUTIONS

Abstract

Health monitoring of scragg mills machines in the timber industry using sx1272 rf and cloud solutions comprises HMSMMTxNode (20) is equipped with a Banana Pi Router Board (28), SX1272 RF Module (27), Liquid Temperature Sensor (25), Vibration Sensor (24), Pressure Sensor (23), Accelerometer (22), RTC Module (26), and Rechargeable Power Supply (21). The transmitted data from the HMSMMTxNode is processed by the HMSMMRxNode, which is outfitted with a Banana Pi Router Board, SX1272 RF Module, GSM Modem, HMI Display, and Rechargeable Power Supply, Cloud-based algorithms are utilized for real-time analysis, and actionable insights are presented on the HMI Display along with alerts to authorities and operators, this helps to maintain proactive maintenance and effective management of Scragg Mills Machines in the timber industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to health monitoring of scragg mills machines in the timber industry using sx1272 rf and cloud solutions.
BACKGROUND OF THE INVENTION
The innovative Health Monitoring System for Scragg Mills Machines in the Timber Industry is an essential tool for ensuring the best possible performance and longer lifespan for the equipment. This system is very good at collecting and sending a lot of data. It can send information on temperature, vibration, pressure, and acceleration. This makes it easier to check the machine's condition in real time. Cloud-based algorithms analyze the delivered data to provide insightful information about possible problems or anomalies. Then, instantaneous notifications are shown on an easy-to-use interface, enabling authorities and operators to take proactive measures to resolve problems. By using this method, Scragg Mills Machines' operational efficiency is maximized and downtime is reduced.
Maintaining the operational efficiency and well-being of Scragg Mills Machines is a significant challenge for the timber sector. Currently, there is a deficiency of robust and proactive monitoring systems that can provide real-time information about the condition of the equipment. This shortage causes unexpected failures, longer idle times, and the potential for damage to the equipment. Traditional monitoring techniques are usually sensitive and may miss minute changes or early signs of failure.
US4666098A: A creel is provided for a textile machine, the creel including a frame mounted in a C-shaped support structure so as to be pivotal about its vertical central axis. The frame defines four spaces on each of three levels. In each space are pivotally mounted a pair of mutually spaced package support arms which are movable between two operative positions offset towards each side of the space so that a larger diameter reserve package can only be accomodated on one package arm when the in-use package on the other package arm of that pair has been used sufficiently to reduce its diameter significantly. This enables large packages to be used in a creel of lower height than would otherwise be required, to reduce package handling problems. The new package can be put into the creel when the in-use package is of sufficiently small diameter and since both packages are mounted in operative positions transfer of yarn unwinding can be made to the new package on expiry of the in-use package without the attendance of the machine operator.
RESEARCH GAP: A SX1272 RF and Cloud integrated Solution to monitor the health of Scragg Mills Machines in industrial environments is the novelty of the system.
GB1009752A: A pair of yarn forwarding means e.g. rollers, has associated with it operating means such as a lever a first operation of which allows the rollers to engage to forward the yarn and a second similar operation of which causes the rollers to be moved apart. the roller pair comprises a lower roller driven about a fixed axis and an upper jockey roller which has a resilient covering and is rotatably mounted on an arm pivoted about a pin. Pivoted close to the arm, about a pin, is a lever which may be rotated through a limited angle by means of a pedal and has a shoulder contactible with the arm. The lever is urged to rotate anticlockwise by a spring the strength of which is sufficient to lift the roller against its own weight, and any spring biasing provided, to urge roller and together. At the further end of lever is a rotatable four-lobed cam the tips of the lobes being located at each corner of a rectangle and having associated therewith end stops and a striker plate.
RESEARCH GAP: A SX1272 RF and Cloud integrated Solution to monitor the health of Scragg Mills Machines in industrial environments is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The HMSMMTxNode and the HMSMMRxNode are the two primary nodes that make up the well-integrated system that powers this cutting-edge health monitoring system for scragg mills machines in the timber industry. A Banana Pi Router Board, SX1272 RF Module, Liquid Temperature Sensor, Vibration Sensors, Pressure Sensor, Accelerometer, RTC Module, and Rechargeable Power Supply are all included in the HMSMMTxNode, which serves as the transmitter. A wide range of data points pertaining to the functionality and condition of Scragg Mills Machines are actively gathered by this node. After the data is gathered, the HMSMMTxNode transmits the information to the HMSMMRxNode via the SX1272 RF Module, enabling smooth connection. The latter is the receiver and is made up of a GSM modem, HMI display, SX1272 RF Module, Banana Pi Router Board, and Rechargeable Power Supply. The GSM Modem provides as a second communication channel for redundancy and broader coverage. On the HMSMMRxNode, the sent data is processed using a customized cloud server created especially for this innovation.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The HMSMMTxNode and the HMSMMRxNode are the two primary nodes that make up the well-integrated system that powers this cutting-edge health monitoring system for scragg mills machines in the timber industry. A Banana Pi Router Board, SX1272 RF Module, Liquid Temperature Sensor, Vibration Sensors, Pressure Sensor, Accelerometer, RTC Module, and Rechargeable Power Supply are all included in the HMSMMTxNode, which serves as the transmitter. A wide range of data points pertaining to the functionality and condition of Scragg Mills Machines are actively gathered by this node. After the data is gathered, the HMSMMTxNode transmits the information to the HMSMMRxNode via the SX1272 RF Module, enabling smooth connection. The latter is the receiver and is made up of a GSM modem, HMI display, SX1272 RF Module, Banana Pi Router Board, and Rechargeable Power Supply. The GSM Modem provides as a second communication channel for redundancy and broader coverage. On the HMSMMRxNode, the sent data is processed using a customized cloud server created especially for this innovation.
To obtain valuable insights into the health status of the Scragg Mills Machine, preconfigured algorithms on the cloud server evaluate the incoming sensor data. Actionable warnings based on these insights are quickly generated and shown on the HMI Display for instant visibility on location. The appointed operators and other authorities in charge of the machine's upkeep and operation receive the alarm information simultaneously via email. This proactive alarm system helps to minimize downtime and facilitate timely maintenance by making sure that any anomalies or possible problems with the Scragg Mills Machine are swiftly addressed. A customized online dashboard is incorporated into the system to provide an easy-to-use interface for ongoing monitoring. This dashboard makes it possible for authorities and operators to remotely access real-time data, analytics, and warnings, enabling them to make well-informed decisions to keep the machine operating at its best.
BEST METHOD OF WORKING
The HMSMMTxNode is used to actively collect various data, such as temperature, vibration, pressure, and acceleration, from sensors attached to Scragg Mills Machines. This data is then transmitted via RF communication to the HMSMMRxNode for real-time health monitoring and analysis. The HMSMMTxNode is equipped with a Banana Pi Router Board, SX1272 RF Module, Liquid Temperature Sensor, Vibration Sensor, Pressure Sensor, Accelerometer, RTC Module, and Rechargeable Power Supply.
The transmitted data from the HMSMMTxNode is processed by the HMSMMRxNode, which is outfitted with a Banana Pi Router Board, SX1272 RF Module, GSM Modem, HMI Display, and Rechargeable Power Supply. Cloud-based algorithms are utilized for real-time analysis, and actionable insights are presented on the HMI Display along with alerts to authorities and operators. This helps to maintain proactive maintenance and effective management of Scragg Mills Machines in the timber industry.
The HMSMMTxNode and HMSMMRxNode both use the Banana Pi Router Board to facilitate communication and data processing, which helps to ensure the smooth operation and connectivity of the health monitoring system for Scragg Mills Machines in the timber industry.
Both of the motes have the SX1272 RF Module, which is utilized to enable dependable and long-range communication between the HMSMMTxNode and HMSMMRxNode. This allows real-time sensor data to be transmitted for thorough health monitoring of Scragg Mills Machines in the Timber Industry.
By detecting temperature variations, identifying vibrations, measuring pressure changes, and assessing accelerations for timely analysis and maintenance, the liquid temperature sensor, vibration sensors, pressure sensor, and accelerometer-all of which are connected in the HMSMMTxNode-allows comprehensive monitoring of critical parameters, ensuring a holistic approach to health monitoring for Scragg Mills Machines.
The GSM modem connected to the HMSMMRxNode serves as a backup channel for data transfer, expands the coverage and redundancy of the Scragg Mills Machine health monitoring system, and enables operators and authorities to receive timely alerts.
The HMSMMRxNode's interfaced HMI Display is used to display in real-time insights and alerts derived from the analyzed sensor data, empowering authorities and on-site operators to take prompt action and make well-informed decisions for the best possible performance of Scragg Mills Machines in the timber industry.
To ensure continuous and dependable operation, the rechargeable power supply, which plugs into both the HMSMMTxNode and the HMSMMRxNode, provides the power required for sensor data collection, communication modules, and processing components. This helps to maintain the functionality and efficacy of the health monitoring system for Scragg Mills Machines in the Timber Industry.
ADVANTAGES OF THE INVENTION
1. The HMSMMTxNode plays a pivotal part in this breakthrough by actively collecting a variety of data via sensors attached to Scragg Mills Machines, including temperature, vibration, pressure, and acceleration. It then uses radio frequency transmission to send this data to the HMSMMRxNode, enabling real-time health analysis and monitoring.
2. This novel system's central receiver, the HMSMMRxNode, processes data that is transmitted from the HMSMMTxNode. It makes use of cloud-based algorithms to analyze data in real time, display actionable insights on the HMI Display, and simultaneously send out alerts to authorities and operators. In the timber industry, this helps to maintain preventive maintenance and effective administration of Scragg Mills Machines.
3. The HMSMMTxNode and HMSMMRxNode's dependable and long-range communication is made possible in large part by the SX1272 RF Module. This makes it easier for real-time sensor data to be transmitted, which allows for thorough health monitoring of Scragg Mills Machines in the Timber Industry.
4. Complete parameter monitoring is made possible by the HMSMMTxNode's integration of the Liquid Temperature Sensor, Vibration Sensors, Pressure Sensor, and Accelerometer. By measuring pressure fluctuations, identifying vibrations, detecting temperature variations, and evaluating accelerations for prompt analysis and maintenance, this guarantees a comprehensive approach to health monitoring for Scragg Mills Machines.
5. The HMSMMTxNode and HMSMMRxNode's dependable and long-range communication is made possible in large part by the SX1272 RF Module. This makes it easier for real-time sensor data to be transmitted, which allows for thorough health monitoring of Scragg Mills Machines in the Timber Industry.
6. Complete parameter monitoring is made possible by the HMSMMTxNode's integration of the Liquid Temperature Sensor, Vibration Sensors, Pressure Sensor, and Accelerometer. By measuring pressure fluctuations, identifying vibrations, detecting temperature variations, and evaluating accelerations for prompt analysis and maintenance, this guarantees a comprehensive approach to health monitoring for Scragg Mills Machines.
, C , Claims:1. A system of Health monitoring of Scragg mills machines in the timber industry using sx1272 rf and cloud solutions comprises HMSMMTxNode (20) is equipped with a Banana Pi Router Board (28), SX1272 RF Module (27), Liquid Temperature Sensor (25), Vibration Sensor (24), Pressure Sensor (23), Accelerometer (22), RTC Module (26), and Rechargeable Power Supply (21).
2. The system as claimed in claim 1, wherein the transmitted data from the HMSMMTxNode is processed by the HMSMMRxNode, which is outfitted with a Banana Pi Router Board, SX1272 RF Module, GSM Modem, HMI Display, and Rechargeable Power Supply, Cloud-based algorithms are utilized for real-time analysis, and actionable insights are presented on the HMI Display along with alerts to authorities and operators, this helps to maintain proactive maintenance and effective management of Scragg Mills Machines in the timber industry.
3. The system as claimed in claim 1, wherein the HMSMMTxNode and HMSMMRxNode both use the Banana Pi Router Board to facilitate communication and data processing, which helps to ensure the smooth operation and connectivity of the health monitoring system for Scragg Mills Machines in the timber industry.
4. The system as claimed in claim 1, wherein both of the motes have the SX1272 RF Module, which is utilized to enable dependable and long-range communication between the HMSMMTxNode and HMSMMRxNode, this allows real-time sensor data to be transmitted for thorough health monitoring of Scragg Mills Machines in the Timber Industry.
5. The system as claimed in claim 1, wherein by detecting temperature variations, identifying vibrations, measuring pressure changes, and assessing accelerations for timely analysis and maintenance, the liquid temperature sensor, vibration sensors, pressure sensor, and accelerometer all of which are connected in the HMSMMTxNode allows comprehensive monitoring of critical parameters, ensuring a holistic approach to health monitoring for Scragg Mills Machines.
6. The system as claimed in claim 1, wherein the GSM modem connected to the HMSMMRxNode serves as a backup channel for data transfer, expands the coverage and redundancy of the Scragg Mills Machine health monitoring system, and enables operators and authorities to receive timely alerts.
7. The system as claimed in claim 1, wherein the HMSMMRxNode's interfaced HMI Display is used to display in real-time insights and alerts derived from the analyzed sensor data, empowering authorities and on-site operators to take prompt action and make well-informed decisions for the best possible performance of Scragg Mills Machines in the timber industry.
8. The system as claimed in claim 1, wherein to ensure continuous and dependable operation, the rechargeable power supply, which plugs into both the HMSMMTxNode and the HMSMMRxNode, provides the power required for sensor data collection, communication modules, and processing components, this helps to maintain the functionality and efficacy of the health monitoring system for Scragg Mills Machines in the Timber Industry.

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