HEALTH MONITORING AND EMAIL ALERT OF INTERMESHING TWIN-SCREW EXTRUDER WITHIN TEXTILE INDUSTRY USING IOT TECHNOLOGY

Abstract

A system of Health Monitoring and email alert of Intermeshing Twin-Screw Extruder within Textile Industry using IoT Technology comprises aHMEASENode, which is equipped with a Raspberry Pi Processor Board, GSM Modem, Vibration Sensor, Temperature Sensor, Pressure sensor, Accelerometer, RTC Module, SD Card Module, HMI Display, Custom Keypad, Buzzer, and Power Supply, is used to integrate a range of sensors and advanced technologies. This ultimately improves operational efficiency and minimizes downtime.The Raspberry Pi Processor Board, which is integrated into HMEASENode, serves as the central processing unit here; and processes data from multiple sensors, makes it easier to communicate with the customized cloud server, and allows real-time analytics to guarantee effective health monitoring and alert generation for textile industry intermeshing twin-screw extruders.The integrated GSM modem in the HMEASENode allows processed data to be transmitted from the HMEASENode to the customized cloud server, guaranteeing uninterrupted communication and real-time monitoring of textile industry intermeshing twin-screw extruders.

Specification

Description:FIELD OF THE INVENTION
This invention relates to a Health Monitoring and Email Alert of Intermeshing Twin-Screw Extruder within Textile Industry using IoT Technology.
BACKGROUND OF THE INVENTION
Ensuring the reliable and effective operation of Intermeshing Twin-Screw Extruders is a significant challenge facing the textile industry. These essential parts are vulnerable to a range of operational problems that may result in higher maintenance expenses, production delays, and perhaps poor quality textile products. Many times, current monitoring systems don't give pre-emptive alarms for possible problems and don't provide real-time information. The lack of a holistic solution that combines cutting-edge sensors, cloud-based analytics, and instant alarm systems makes it more difficult for the sector to react quickly to problems.
US10124526B2 - An extruder is disclosed, and more particularly, to an integrated single screw extruder and a twin screw extruder for mixing, compounding, kneading and/or extruding of materials. The integrated extruder includes a first barrel assembly and a second barrel assembly. The integrated extruder further includes a first screw having a first threaded portion and a second threaded portion. The first threaded portion is housed within the first barrel assembly and is configured to provide upstream material processing. The second threaded portion is housed within the second barrel assembly and is configured to provide downstream material processing. The integrated extruder further includes a second screw having a non-threaded shaft portion and a threaded portion. The threaded portion of the second screw is housed within the second barrel assembly and is configured to provide the downstream material processing with the second threaded portion of the first screw.
Research Gap: A Technological Solution to monitor the health of Twin-Screw Extruder in textile industry is the novelty of the system.
US9180618B2 - An extruder is disclosed, and more particularly, a twin screw extruder for mixing, compounding, kneading and/or extruding of materials. The twin screw extruder includes a barrel assembly having a housing. The twin screw extruder further includes a first screw provided within the housing and comprising threads. The twin screw extruder further includes a second screw provided within the housing and comprising a threaded portion and a shaft portion devoid of threads. A drive system which drives the first screw and the second screw.
Research Gap: A Technological Solution to monitor the health of Twin-Screw Extruder in textile industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
The Textile Industry's Intermeshing Twin-Screw Extruders can now be monitored and optimally performed upon thanks to this clever technique. Through the thoughtful placement of several sensors, it continuously gathers data in real time on vital characteristics including acceleration, temperature, pressure, and vibration. Once this data has been processed, it is sent to a cloud-based platform where sophisticated algorithms use it to do frequency analysis, identify trends, and provide insightful information on the extruder's state. When it comes to complete monitoring, authorized people can access a web dashboard remotely, while operators benefit from a local display that shows current information.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Using IoT and cloud technology, the HMEASENode invention serves as a comprehensive health monitoring and alarm system for Intermeshing Twin-Screw Extruders in the Textile Industry. The vibration, temperature, pressure, and accelerometer sensors are among the several sensors that are carefully positioned on the extruder to initiate the system's functioning. These sensors are always gathering data in real time about the state and performance of the extruder. The Raspberry Pi Processor Board, which serves as the system's central hub, subsequently processes the sensor data that has been gathered. Interpreting the sensor results and getting the data ready for transmission are two aspects of this procedure.Communication is made easier by the GSM Modem, which sends this processed data to a cloud server that is specially made to manage the complexities of this innovation. Effective data administration and storage is made possible by the cloud server acting as the extruder's health-related data repository.
Sophisticated algorithms in the cloud environment examine the data to find patterns, assess frequency using the Fast Fourier Transform (FFT), and produce information about the extruder's state. Two main channels are then used to make these analytical data and any anomalies or deviations found available. The first is a local Human Machine Interface (HMI) Display that gives operators on the job site access to real-time data. The second is an Internet-accessible web-based dashboard that enables authorized workers to monitor and control remotely. The alarm system of the HMEASENode is one of its main characteristics. The cloud server's predefined algorithms send out alerts in response to particular circumstances or performance that deviates from expectations.The local HMI Display instantly notifies the operators of these alarms, providing prompt on-site notification. Concurrently, the alarms are transmitted to the customized online dashboard, guaranteeing that pertinent authorities - onsite or off -are swiftly notified of any possible problems.
BEST METHOD OF WORKING
1. To enable real-time health monitoring, data analytics, and immediate alerts for Intermeshing Twin-Screw Extruders in the Textile Industry, the HMEASENode, which is equipped with a Raspberry Pi Processor Board, GSM Modem, Vibration Sensor, Temperature Sensor, Pressure sensor, Accelerometer, RTC Module, SD Card Module, HMI Display, Custom Keypad, Buzzer, and Power Supply, is used to integrate a range of sensors and advanced technologies. This ultimately improves operational efficiency and minimizes downtime.
2. The Raspberry Pi Processor Board, which is integrated into HMEASENode, serves as the central processing unit here. It processes data from multiple sensors, makes it easier to communicate with the customized cloud server, and allows real-time analytics to guarantee effective health monitoring and alert generation for textile industry intermeshing twin-screw extruders.
3. The integrated GSM modem in the HMEASENode allows processed data to be transmitted from the HMEASENode to the customized cloud server, guaranteeing uninterrupted communication and real-time monitoring of textile industry intermeshing twin-screw extruders.
4. The HMEASENode is equipped with a temperature sensor, accelerometer, vibration sensor, and pressure sensor that are all connected to provide real-time data on the operational parameters and health of intermeshing twin-screw extruders. This allows the HMEASENode to monitor, analyze, and provide alerts based on the extruder's condition within the textile industry.
5. These two modules, which are integrated into the HMEASENode, work together to improve the reliability and integrity of operational data recorded by the HMEASENode for monitoring Intermeshing Twin-Screw Extruders in the Textile Industry. The RTC Module is used to ensure accurate timestamping of data, while the SD Card Module allows for secure local storage.
6. The HMI Display and Custom Keypad, both integrated into HMEASENode, serve as the user interface. They give on-site operators interactive control and real-time information, enabling effective management and monitoring of the Intermeshing Twin-Screw Extruders' health in the textile industry.
7. To ensure a steady and continuous energy source for the HMEASENode and to ensure uninterrupted data processing and monitoring for the health of Intermeshing Twin-Screw Extruders in the Textile Industry, the Power Supply is an external plug-in device for the HMEASENode.
ADVANTAGES OF THE INVENTION
1. The HMEASENode is the primary intelligent node in this innovation. It combines a variety of sensors and cutting-edge technologies to enable Intermeshing Twin-Screw Extruders in the Textile Industry to monitor their health in real-time, analyze their data, and receive instant alerts. This improves operational efficiency and reduces downtime.
2. The Intermeshing Twin-Screw Extruders in the Textile Industry are monitored in real time and with flawless connectivity thanks to the GSM Modem, which is essential for communication since it allows processed data to be transmitted from the HMEASENode to the customized cloud server.
3. The integrated real-time data from the Accelerometer, Temperature Sensor, Vibration Sensor, and Pressure Sensor allows the HMEASENode to monitor, evaluate, and create alerts based on the state of the extruder in the textile industry.The SD Card Module enables safe local storage and the RTC Module guarantees precise timestamping of data, which together improve the dependability and integrity of operational data captured by the HMEASENode for monitoring Intermeshing Twin-Screw Extruders in the Textile Industry.
4. The Intermeshing Twin-Screw Extruders in the Textile Industry may be efficiently monitored and managed with the help of the HMI Display and Custom Keypad, which operate as the user interface and give on-site operators interactive control and real-time information.
, Claims:A system of Health Monitoring and email alert of Intermeshing Twin-Screw Extruder within Textile Industry using IoT Technology comprises aHMEASENode, which is equipped with a Raspberry Pi Processor Board, GSM Modem, Vibration Sensor, Temperature Sensor, Pressure sensor, Accelerometer, RTC Module, SD Card Module, HMI Display, Custom Keypad, Buzzer, and Power Supply, is used to integrate a range of sensors and advanced technologies. This ultimately improves operational efficiency and minimizes downtime.
2. The system as claimed in claim 1, wherein the Raspberry Pi Processor Board, which is integrated into HMEASENode, serves as the central processing unit here; and processes data from multiple sensors, makes it easier to communicate with the customized cloud server, and allows real-time analytics to guarantee effective health monitoring and alert generation for textile industry intermeshing twin-screw extruders.
3. The system as claimed in claim 1, wherein the integrated GSM modem in the HMEASENode allows processed data to be transmitted from the HMEASENode to the customized cloud server, guaranteeing uninterrupted communication and real-time monitoring of textile industry intermeshing twin-screw extruders.
4. The system as claimed in claim 1, wherein the HMEASENode is equipped with a temperature sensor, accelerometer, vibration sensor, and pressure sensor that are all connected to provide real-time data on the operational parameters and health of intermeshing twin-screw extruders; and allows the HMEASENode to monitor, analyze, and provide alerts based on the extruder's condition within the textile industry.
5. The system as claimed in claim 1, whereintwo modules, which are integrated into the HMEASENode, work together to improve the reliability and integrity of operational data recorded by the HMEASENode for monitoring Intermeshing Twin-Screw Extruders in the Textile Industry; and the RTC Module is used to ensure accurate timestamping of data, while the SD Card Module allows for secure local storage.
6. The system as claimed in claim 1, wherein the HMI Display and Custom Keypad, both integrated into HMEASENode, serve as the user interface; and they give on-site operators interactive control and real-time information, enabling effective management and monitoring of the Intermeshing Twin-Screw Extruders' health in the textile industry.
7. The system as claimed in claim 1, wherein to ensure a steady and continuous energy source for the HMEASENode and to ensure uninterrupted data processing and monitoring for the health of Intermeshing Twin-Screw Extruders in the Textile Industry, the Power Supply is an external plug-in device for the HMEASENode.

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