HEALTH MONITORING OF CHEMICAL BONDING MACHINE WITH LORA BASED RF NETWORK WITHIN TEXTILE INDUSTRY

Abstract

ABSTRACT LoRa-Based Health Monitoring System for Chemical Bonding Machines in the Textile Industry This invention introduces a LoRa-based IoT health monitoring system tailored for chemical bonding machines in the textile industry. It comprises an LTHM_CBMNode featuring a TI MSP432 MCU, LoRa Module, and sensors for real-time data collection, and an LRHM_CBMNode equipped with an ESP32 WiFi Module, TFT Display, and Buzzer for remote monitoring and alerts. Leveraging IoT-enabled analytics and long-range wireless communication, the system ensures proactive maintenance, enhanced safety, and operational efficiency by providing real-time data, trends, and alerts via a web dashboard and on-site interface.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Health Monitoring of Chemical Bonding Machine with Lora based RF network within Textile Industry
BACKGROUND OF THE INVENTION
The Textile Industry faces a major difficulty in maintaining Chemical Bonding Machines at optimal operating health, highlighting the critical requirement for prompt issue detection to guarantee effective production processes. There is a tendency for reactive maintenance to take precedence over preventative actions due to the limited comprehensive capabilities of current monitoring systems.
US10074627B2 - A polymerizable composition includes at least one monomer, a photoinitiator capable of initiating polymerization of the monomer when exposed to light, and a phosphor capable of producing light when exposed to radiation (typically X-rays). The material is particularly suitable for bonding components at ambient temperature in situations where the bond joint is not accessible to an external light source. An associated method includes: placing a polymerizable adhesive composition, including a photoinitiator and energy converting material, such as a down-converting phosphor, in contact with at least two components to be bonded to form an assembly; and irradiating the assembly with radiation at a first wavelength, capable of conversion (down-conversion by the phosphor) to a second wavelength capable of activating the photoinitiator, to prepare items such as inkjet cartridges, wafer-to-wafer assemblies, semiconductors, integrated circuits, and the like.
Research Gap: Wireless health monitoring of chemical bonding machines through a LoRa-based RF network within the textile industry is the novelty of the system.
US9331149B2 - A method for bonding at low or room temperature includes steps of surface cleaning and activation by cleaning or etching. The method may also include removing by-products of interface polymerization to prevent a reverse polymerization reaction to allow room temperature chemical bonding of materials such as silicon, silicon nitride, and SiO2. The surfaces to be bonded are polished to a high degree of smoothness and planarity. VSE may use reactive ion etching or wet etching to slightly etch the surfaces being bonded. The surface roughness and planarity are not degraded and may be enhanced by the VSE process. The etched surfaces may be rinsed in solutions such as ammonium hydroxide or ammonium fluoride to promote the formation of desired bonding species on the surfaces.
Research Gap: Wireless health monitoring of chemical bonding machines through a LoRa-based RF network within the textile industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This state-of-the-art health monitoring system is designed with the textile industry in mind, specifically with regard to Chemical Bonding Machines. Through the use of a network of nodes that are outfitted with various sensors, the system reliably obtains from the machines the necessary data regarding temperature, vibration, and humidity. Real-time monitoring and analysis are made possible by the modern communication modules that convey the information that has been gathered. By adding cloud-based technologies, this solution's functionality is further enhanced and operators can access a personalized web dashboard.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The textile industry now has a reliable and scalable way to manage and keep an eye on the condition of Chemical Bonding Machines thanks to this innovation. For both on-site and remote operators, it provides a thorough and intuitive method for making decisions based on real-time data and analytics. Temperature, vibration, and humidity data from the chemical bonding machines are collected by the LTHM_CBMNode, which is outfitted with a TI MSP432 MCU Board, LoRa Module, waterproof temperature sensor, MEMS vibration sensor, liquid humidity sensor, RTC, and power supply. Precise timestamping of the data is ensured by the Real-Time Clock (RTC), and the LoRa module transmits the data acquired to facilitate remote communication within the designated radio frequency network.
On the other hand, the LRHM_CBMNode expands functionality by adding an ESP32 WiFi Module, TFT Display, Buzzer, and Power Supply in addition to a TI MSP432 MCU Board and LoRa Module. Thanks to the ESP32 WiFi Module's internet access, this node functions as a more advanced monitoring device. This makes it easier to transmit data to a cloud server that is devoted to this invention. On-site operators' situational awareness is improved with the TFT Display and Buzzer, which provides a local interface for real-time information display and audible alarms. To guarantee smooth data flow to the cloud server, both nodes work together. Predetermined algorithms analyze the data in the cloud to provide trending data charts that show how the Chemical Bonding Machines are performing and holding up over time. Operators can receive critical alerts and analytics remotely by logging into their accounts and viewing the information on a customized online dashboard in addition to the local TFT Display.
BEST METHOD OF WORKING
1. Temperature, vibration, and humidity readings are accurate thanks to the variety of sensors on the LTHM_CBMNode, which is outfitted with a TI MSP432 MCU Board, Lora Module, Water Proof Temperature Sensor, MEMS Vibration Sensor, Liquid Humidity Sensor, RTC, and Power Supply. The data is transmitted via a LoRa-based RF network for real-time health monitoring from Chemical Bonding Machines in the Textile Industry.
2. To extend the capabilities of the health monitoring system for Chemical Bonding Machines within the Textile Industry, the LRHM_CBMNode, which is equipped with a TI MSP432 MCU Board, Lora Module, ESP32 Wifi Module, TFT Display, Buzzer, and Power Supply, is used to provide advanced features like internet connectivity, local real-time information visualization through the TFT Display, and audible alerts with the Buzzer.
3. The textile industry's health monitoring system for Chemical Bonding Machines uses the LoRa Module, which is integrated into both of the motes, to enable long-range communication between nodes, facilitate real-time data transmission, and enable remote monitoring. This ensures seamless connectivity and data exchange.
4. The Liquid Humidity Sensor, MEMS Vibration Sensor, and Water Proof Temperature Sensor-all of which are connected to the LTHM_CBMNode-are utilized to support extensive data collection in this innovation. This ensures accurate monitoring of environmental conditions within Chemical Bonding Machines in the Textile Industry, improving the system's capacity to identify and address possible problems.
5. The ESP32 WiFi Module connected to the LRHM_CBMNode is used to enable internet connectivity. By enabling data transfer to a customized cloud server and giving operators remote access to real-time information and analytics through the web dashboard, this module expands the capabilities of the health monitoring system for Chemical Bonding Machines in the Textile Industry.
6. The TFT Display, which is interfaced on LRHM_CBMNode, is used to improve situational awareness and enable quick responses by giving on-site operators real-time visualization of data on Display, trends, and critical alerts from the health monitoring system for Chemical Bonding Machines within the Textile Industry.
ADVANTAGES OF THE INVENTION
1. This novel solution relies heavily on the LTHM_CBMNode, which collects vital information from Textile Industry Chemical Bonding Machines using a variety of sensors to guarantee accurate temperature, vibration, and humidity readings. Real-time health monitoring is therefore made possible by the transmission of the gathered data via a LoRa-based radio frequency network.
2. By adding sophisticated features like internet connectivity, local real-time information display via a TFT Display, and audible alerts via the Buzzer, the LRHM_CBMNode improves this innovation. The capabilities of the chemical bonding machine health monitoring system in the textile industry have been expanded by these upgrades.
3. The LoRa Module is essential to the health monitoring system for Chemical Bonding Machines in the Textile Industry because it enables long-range communication between nodes, guaranteeing real-time data transmission and remote monitoring. Efficient data interchange and flawless connectivity are ensured by this capability.
4. The Liquid Humidity Sensor, MEMS Vibration Sensor, and Water Proof Temperature Sensor work together to collect a wealth of data for this innovation. Their integration guarantees accurate environmental condition monitoring in Textile Industry Chemical Bonding Machines, improving the system's capacity to identify and address possible problems.
5. This innovation's ESP32 WiFi Module is essential for providing internet connectivity, which increases the capabilities of the chemical bonding machine health monitoring system for the textile industry. With the help of this module, data may be transferred to a customized cloud server, giving operators remote access to analytics and real-time data via an online dashboard.
, Claims:We Claim:
1. A LoRa-Based Health Monitoring System for Chemical Bonding Machines in the Textile Industry, comprises an LTHM_CBMNode equipped with a TI MSP432 MCU Board, LoRa Module, Waterproof Temperature Sensor, MEMS Vibration Sensor, Liquid Humidity Sensor, RTC Module, and Power Supply, and an LRHM_CBMNode equipped with a TI MSP432 MCU Board, LoRa Module, ESP32 WiFi Module, TFT Display, Buzzer, and Power Supply, enabling real-time monitoring, wireless communication, and IoT-based analytics to ensure operational efficiency and proactive maintenance in chemical bonding machines.
2. The system, as claimed in Claim 1, wherein the LoRa Module integrated into both LTHM_CBMNode and LRHM_CBMNode ensures seamless long-range wireless communication for real-time data transmission and connectivity within the textile industry's health monitoring system.
3. The system, as claimed in Claim 1, wherein the Waterproof Temperature Sensor, MEMS Vibration Sensor, and Liquid Humidity Sensor in the LTHM_CBMNode provide accurate monitoring of environmental conditions within chemical bonding machines, enabling early detection and resolution of potential issues.
4. The system, as claimed in Claim 1, wherein the ESP32 WiFi Module in the LRHM_CBMNode facilitates internet connectivity, enabling remote access and analytics via a customized cloud server for enhanced decision-making.
5. The system, as claimed in Claim 1, wherein the TFT Display interfaced with the LRHM_CBMNode provides on-site operators with real-time data visualization, including trends and critical alerts, to improve situational awareness and response times.
6. The system, as claimed in Claim 1, wherein the Buzzer in the LRHM_CBMNode provides audible alerts to notify operators of critical health or performance issues in chemical bonding machines, enhancing operational safety and reliability.

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