GUIDED INSERTION APPARATUS WITH ADJUSTABLE TORQUE CONTROL

Abstract

The present disclosure provides a system for guiding an insertion section into a through hole of a structure. The system comprises a guide tube with a rotational body to apply controlled torque during insertion of the insertion section. A torque control unit is positioned along the guide tube to regulate the rotation of the guide tube based on the insertion force applied to the insertion section. Further, a securing assembly is attached to the insertion section to lock the insertion section within the through hole after guided insertion by the guide tube. Dated 11 November 2024 Jigneshbhai Mungalpara IN/PA- 2640 Agent for the Applicant

Specification

Description:Guided Insertion Apparatus with Adjustable Torque Control
Field of the Invention
[0001] The present disclosure generally relates to guiding systems for insertion applications. Further, the present disclosure particularly relates to a system for guiding an insertion section into a through hole of a structure.
Background
[0002] The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
[0003] In recent years, guiding systems for insertion processes have been widely utilised in various industrial applications, especially where precise alignment and controlled insertion of an object into a structure are required. Traditional methods for guiding insertion sections into corresponding structures frequently rely on manual alignment and hand-operated tools. However, such manual processes often lead to misalignment and unregulated torque application, resulting in significant inefficiencies. Further, the lack of torque control in manual techniques can lead to increased wear on both the insertion section and the receiving structure. In view of the limitations associated with manual processes, there has been an increasing emphasis on developing automated systems to improve the efficiency of guided insertions in industrial applications.
[0004] Existing automated systems for guiding insertion processes have introduced various mechanised guiding tools to assist in aligning and inserting sections into a designated structure. One commonly known method utilises a motorised guiding mechanism to insert an object into a specific position. Such systems typically use automated motors to control the insertion section's positioning and direction, thus reducing the reliance on manual effort. However, such motorised guiding mechanisms are often unable to precisely control the torque applied during insertion. The lack of torque control often results in damage to the insertion section or the receiving structure, particularly in cases where frictional resistance is encountered. Furthermore, variations in insertion force caused by inconsistent torque can lead to misalignments, causing interruptions and inefficiencies during the insertion process. As a result, reliance solely on motorised guiding mechanisms does not comprehensively address the requirements for controlled torque during insertion processes.
[0005] Another prior art technique employs torque control units to monitor and adjust the torque applied during insertion, thereby aiming to reduce damage to the insertion section and the receiving structure. Such torque control systems often rely on torque sensors and electronic controllers to detect and adjust torque levels in real time. Despite offering improved torque control, such systems are associated with significant drawbacks. Torque control units, when independently employed, typically require complex calibrations and frequent adjustments due to variations in friction and alignment, thereby increasing operational costs and maintenance requirements. Furthermore, such systems are frequently unable to effectively coordinate between torque regulation and the guidance of the insertion section, resulting in misalignments and leading to potential damage of the insertion section during high-friction scenarios.
[0006] Certain other systems incorporate locking mechanisms to secure an insertion section after it has been inserted into a receiving structure. Such locking mechanisms are intended to maintain the insertion section's position and prevent unwanted dislodging or movement after the insertion process is complete. However, conventional locking mechanisms are often manually operated, which reintroduces the need for human intervention and reduces the efficiency of the overall system. Moreover, manual locking mechanisms may lack the precision required to consistently maintain the insertion section in an optimal position. In high-stakes industrial applications, reliance on manually operated locking mechanisms frequently introduces the risk of positional instability and subsequent rework, which may increase operational downtime and result in increased costs.
[0007] In addition to the above-discussed systems, certain conventional systems utilise a combination of guiding tubes and torque controllers to assist in guiding an insertion section into a designated structure while attempting to regulate torque. However, existing techniques integrating guiding tubes with torque controllers often lack synchronisation between the guidance of the insertion section and the torque regulation during the insertion process. Such a lack of synchronisation can lead to misalignments, especially in applications where precise insertion is required. Additionally, conventional guiding tubes are frequently unable to account for varying insertion forces or adjust torque dynamically during insertion, which may result in inaccurate positioning or structural damage.
[0008] Other guiding systems also incorporate securing assemblies; however, such assemblies are often passive and do not actively engage during the insertion process, limiting their utility. The inability to provide active control or lock positioning following insertion frequently results in unreliable outcomes, particularly under high-insertion-force scenarios.
[0009] In light of the above discussion, there exists an urgent need for solutions that overcome the problems associated with conventional systems and/or techniques for guiding an insertion section into a through hole of a structure, regulating applied torque, and securing the inserted section effectively and reliably.
[00010] All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
[00011] It also shall be noted that as used herein and in the appended claims, the singular forms "a", "an", and "the" include plural referents unless the context clearly dictates otherwise. This invention can be achieved by means of hardware including several different elements or by means of a suitably programmed computer. In the unit claims that list several means, several ones among these means can be specifically embodied in the same hardware item. The use of such words as first, second, third does not represent any order, which can be simply explained as names.
Summary
[00012] Various objects, features, and advantages of the disclosed subject matter can be more fully appreciated with reference to the following detailed description of the disclosed subject matter when considered in connection with the following drawings, in which like reference numerals identify like elements.
[00013] The present disclosure generally relates to guiding systems for insertion applications. Further, the present disclosure particularly relates to a system for guiding an insertion section into a through hole of a structure.
[00014] An objective of the present disclosure is to enable accurate guidance and secure insertion of an insertion section into a through hole of a structure while ensuring stability and alignment. The system of the present disclosure aims to provide a guided insertion section, comprising a guide tube with a rotational body to apply controlled torque during insertion of the insertion section, a torque control unit positioned along the guide tube to regulate the rotation of the guide tube based on insertion force, and a securing assembly attached to the insertion section to lock the insertion section within the through hole after guided insertion by the guide tube.
[00015] Moreover, said system provides balanced torque distribution through symmetrical alignment of the torque control unit with the guide tube to minimise torsional stress, maintaining the structural integrity of the insertion section. The angular displacement of the rotational body relative to the torque control unit further enables refined adjustment of rotational force across varying insertion depths, enhancing precision control. Furthermore, the securing assembly incorporates a frictional locking mechanism, achieving stable resistance to displacement and preserving alignment within the through hole. The interposed positioning of the guide tube and torque control unit facilitates optimal transmission of rotational force, thereby reducing lateral shifts during insertion.
[00016] Additionally, a cohesive sequence between the torque control unit and the securing assembly facilitates smooth transitions from torque application to securement, supporting controlled insertion and locking operations. The oblique extension of the rotational body accommodates angular adjustments for different entry points of the through hole, enhancing insertion adaptability within structural configurations. Reinforced by an internal clamping mechanism, the securing assembly applies multidirectional force to counter potential loosening, ensuring consistent securement under variable load conditions. The inclusion of a rotational damping element adjacent to the guide tube absorbs oscillations, mitigating vibrational impacts and promoting stable insertion. An embedded alignment indicator within the guide tube further facilitates precise alignment of the insertion section with the through hole, contributing to the accuracy and reliability of the guided insertion process.
[00017]
Brief Description of the Drawings
[00018] The features and advantages of the present disclosure would be more clearly understood from the following description taken in conjunction with the accompanying drawings in which:
[00019] FIG. 1 illustrates a system (100) for guiding an insertion section (102) into a through hole (104) of a structure, in accordance with the embodiments of the present disclosure.
[00020] FIG. 2 illustrates a flow diagram of the system (100) for guiding an insertion section (102) into a through hole (104) of a structure, in accordance with the embodiments of the present disclosure.
Detailed Description
[00021] The following is a detailed description of exemplary embodiments to illustrate the principles of the invention. The embodiments are provided to illustrate aspects of the invention, but the invention is not limited to any embodiment. The scope of the invention encompasses numerous alternatives, modifications and equivalent; it is limited only by the claims.
[00022] In view of the many possible embodiments to which the principles of the present discussion may be applied, it should be recognized that the embodiments described herein with respect to the drawing figures are meant to be illustrative only and should not be taken as limiting the scope of the claims. Therefore, the techniques as described herein contemplate all such embodiments as may come within the scope of the following claims and equivalents thereof.
[00023] Throughout the present disclosure, the term "network" relates to an arrangement of interconnected programmable and/or non-programmable components that are configured to facilitate data communication between one or more electronic devices and/or databases, whether available or known at the time of filing or as later developed. Furthermore, the network may include, but is not limited to, one or more peer-to-peer network, a hybrid peer-to-peer network, local area networks (LANs), radio access networks (RANs), metropolitan area networks (MANS), wide area networks (WANs), all or a portion of a public network such as the global computer network known as the Internet, a private network, a cellular network and any other communication system or systems at one or more locations.
[00024] Throughout the present disclosure, the term "process"* relates to any collection or set of instructions executable by a computer or other digital system so as to configure the computer or the digital system to perform a task that is the intent of the process.
[00025] Throughout the present disclosure, the term 'Artificial intelligence (AI)' as used herein relates to any mechanism or computationally intelligent system that combines knowledge, techniques, and methodologies for controlling a bot or other element within a computing environment. Furthermore, the artificial intelligence (AI) is configured to apply knowledge and that can adapt it-self and learn to do better in changing environments. Additionally, employing any computationally intelligent technique, the artificial intelligence (AI) is operable to adapt to unknown or changing environment for better performance. The artificial intelligence (AI) includes fuzzy logic engines, decision-making engines, preset targeting accuracy levels, and/or programmatically intelligent software.
[00026] The detailed description is described with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The use of the same reference numbers in different instances in the description and the figures may indicate similar or identical items.
[00027] Pursuant to the "Detailed Description" section herein, whenever an element is explicitly associated with a specific numeral for the first time, such association shall be deemed consistent and applicable throughout the entirety of the "Detailed Description" section, unless otherwise expressly stated or contradicted by the context.
[00028] The present disclosure generally relates to guiding systems for insertion applications. Further, the present disclosure particularly relates to a system for guiding an insertion section into a through hole of a structure.
[00029] Pursuant to the "Detailed Description" section herein, whenever an element is explicitly associated with a specific numeral for the first time, such association shall be deemed consistent and applicable throughout the entirety of the "Detailed Description" section, unless otherwise expressly stated or contradicted by the context.
[00030] The term "system for guiding an insertion section into a through hole of a structure" refers to any apparatus or assembly that directs an insertion component towards a designated opening within a structure, enabling alignment, orientation, and stability during insertion. Such a system encompasses mechanisms or assemblies designed to influence the controlled movement of the insertion component through applied force or torque. Additionally, the system for guiding an insertion section into a through hole includes elements to manage torque, friction, and insertion depth, accommodating various industrial or structural applications. The system operates to support stable insertion by counteracting resistive forces within the through hole, adapting to diverse material properties of the insertion component or the structure. Further, the term includes guiding systems integrated with feedback or torque regulation mechanisms for enhanced insertion control. Such a system may be applied across multiple industries, from automotive assembly to structural reinforcement tasks, where controlled insertion is crucial to structural alignment and integrity.
[00031] The term "insertion section" refers to any elongated component or segment designed to pass through a structural opening or cavity. Such an insertion section may comprise metallic, polymeric, or composite materials, depending on the application and structural requirements. The insertion section serves as a guiding or mounting feature, aligned to engage within a designated through hole of a structure. Additionally, the insertion section is often shaped or dimensioned in accordance with the diameter or contour of the through hole, enabling precise alignment during insertion. The term further encompasses insertion sections that may vary in cross-sectional geometry to facilitate secure engagement within the through hole, addressing potential variations in structural load or environmental conditions. The insertion section may be applied in industries requiring structural insertions, such as construction or assembly, where guided passage through a structure reinforces stability or alignment of the engaged components.
[00032] The term "through hole" refers to any opening, cavity, or aperture within a structure designed to receive an insertion section. Such a through hole may be formed in a variety of materials, including metals, polymers, or composites, and may vary in diameter or contour to accommodate insertion sections of different specifications. The through hole serves as a receptacle for the insertion section, facilitating alignment and stability during and after insertion. Additionally, the term includes through holes that may possess varying depths or shapes, depending on the structural configuration and the requirements of the insertion section. The through hole may be situated within a larger structural framework, providing a stable location for the insertion section's passage. In certain applications, the through hole may feature structural enhancements, such as reinforced edges or frictional surfaces, to improve the stability and fit of the inserted section within the structure.
[00033] The term "guide tube" is used to refer to any elongated tubular structure that aids in directing or stabilising the insertion of an insertion section into a through hole. Such a guide tube may be constructed from rigid materials, including metal or reinforced composites, providing stability and alignment during insertion. The guide tube includes a passageway or channel through which the insertion section is directed, ensuring minimal deviation from the intended alignment. Further, the guide tube may accommodate variations in insertion angles or force, adapting to different structural configurations. The term also includes guide tubes featuring rotational or sliding mechanisms to manage the insertion force applied to the insertion section. The guide tube may be used in various applications requiring controlled insertion within a structural framework, ensuring alignment accuracy and insertion stability.
[00034] The term "rotational body" refers to any component within the guide tube that generates or applies controlled rotational force to the insertion section during its insertion into a through hole. Such a rotational body may include circular or cylindrical structures that, when engaged, produce torque, guiding the insertion section's orientation. The rotational body interacts with the insertion section to counteract resistive forces, enhancing insertion alignment within the through hole. Additionally, the rotational body may be designed to vary its torque output based on insertion parameters, providing adaptability across different insertion scenarios. The rotational body may also include bearings or pivot points within the guide tube to regulate rotation, ensuring stable, directed insertion in diverse applications that require precise positioning of the insertion section.
[00035] The term "torque control unit" is used to refer to any device or assembly situated along the guide tube to regulate the rotational force or torque applied to the guide tube during the insertion process. Such a torque control unit may include mechanical or electronic mechanisms, such as torque sensors or adjustable couplings, to monitor and adjust rotational force in real time. The torque control unit serves to manage the interaction between the guide tube and the insertion section, enabling balanced force application based on insertion force dynamics. Additionally, the term includes torque control units that may be symmetrically aligned with the guide tube, offering consistent torque distribution and reducing stress on the insertion section. Such a torque control unit is applicable in controlled insertion systems, where precise torque regulation is required to achieve stability and prevent structural damage.
[00036] The term "securing assembly" refers to any mechanism or assembly that locks or fixes the insertion section within the through hole of a structure after guided insertion. Such a securing assembly may include clamps, frictional locks, or interlocking mechanisms, designed to apply stabilising force upon the insertion section. The securing assembly engages the insertion section to prevent movement or displacement, maintaining alignment within the structural framework. Additionally, the securing assembly may feature a multidirectional clamping mechanism to counteract potential loosening forces, ensuring reliable securement under varying load conditions. The term further encompasses securing assemblies disposed in overlapping configurations with the insertion section, providing frictional resistance to external forces. Such securing assemblies may be utilised across applications requiring reliable locking and alignment of insertion components within structural openings.
[00037] FIG. 1 illustrates a system (100) for guiding an insertion section (102) into a through hole (104) of a structure, in accordance with the embodiments of the present disclosure. In an embodiment, a guide tube 106 comprises an elongated tubular structure that directs the insertion section 102 through a specified path towards the through hole 104 of a structure. The guide tube 106 provides stability and guidance to the insertion section 102 during the insertion process, aligning said insertion section 102 with the structural through hole 104. The guide tube 106 may be fabricated from rigid materials, such as metal or composite materials, capable of withstanding the forces exerted during insertion. Additionally, the guide tube 106 includes a rotational body 108 positioned within or adjacent to the guide tube 106. The rotational body 108 interacts with the insertion section 102, applying a controlled torque to said insertion section 102 during insertion into the through hole 104. Such controlled torque allows for precise directional control of the insertion section 102 as it passes through the guide tube 106 and into the designated through hole 104, which may reduce the risk of misalignment or binding. The rotational body 108 may comprise a rotatable cylindrical component, or series of interconnected rotational elements, allowing it to apply rotational force through various angles to facilitate insertion. The rotational body 108 may further include a mechanism for torque adjustment, enabling modifications to the rotational force based on the material properties of the insertion section 102 or the structural requirements of the through hole 104. Such torque control may assist in overcoming frictional resistance encountered during insertion, particularly in cases where the insertion section 102 and through hole 104 are composed of materials with high friction coefficients. In certain embodiments, the guide tube 106 and rotational body 108 are integrated within a single housing, allowing the torque application to occur within a compact assembly that enhances control over the insertion process.
[00038] In an embodiment, a torque control unit 110 is positioned along the guide tube 106 and regulates the rotation of said guide tube 106 in response to the insertion force exerted on the insertion section 102. The torque control unit 110 includes mechanical or electromechanical elements, such as sensors, springs, or adjustable couplings, that respond to force inputs from the insertion section 102. When insertion force is applied, the torque control unit 110 interprets such force and adjusts the rotational motion of the guide tube 106, distributing force proportionately along the insertion path to facilitate smooth and controlled movement of the insertion section 102 into the through hole 104. Additionally, the torque control unit 110 may feature adjustable settings to modify the torque response according to insertion requirements or structural material characteristics. In various applications, the torque control unit 110 may contain alignment features to maintain the symmetry between said guide tube 106 and the insertion section 102, which can assist in reducing the potential for lateral shift or misalignment during insertion. The torque control unit 110 may also incorporate dampening mechanisms to absorb oscillations or resistive forces that arise during rotation, ensuring that rotational force is applied uniformly. In some embodiments, the torque control unit 110 operates in coordination with the rotational body 108, further controlling torque dynamics and providing greater precision over insertion force and alignment within the through hole 104. Such coordination enables the torque control unit 110 to adjust the torque dynamically, allowing smooth engagement between the guide tube 106 and insertion section 102 as the insertion progresses.
[00039] In an embodiment, a securing assembly 112 is affixed to the insertion section 102 and functions to lock said insertion section 102 within the through hole 104 after it has been guided through the guide tube 106. The securing assembly 112 may be composed of clamps, interlocking components, or frictional locking elements that engage with the insertion section 102 upon final positioning within the through hole 104. When the insertion section 102 reaches the designated depth within the through hole 104, the securing assembly 112 engages with the insertion section 102, creating a fixed attachment that resists dislodgement or displacement under variable load conditions. Additionally, the securing assembly 112 may incorporate a frictional mechanism, which provides multidirectional resistance to external forces, further stabilizing the insertion section 102 within the through hole 104. In certain embodiments, the securing assembly 112 is configured to automatically engage upon insertion, thereby reducing the need for manual intervention. Alternatively, the securing assembly 112 may feature an adjustable locking mechanism that allows it to be set to specific levels of engagement based on structural requirements. The securing assembly 112 may also be positioned in an overlapping configuration with the insertion section 102 to prevent lateral or vertical movement, maintaining precise alignment within the through hole 104.
[00040] In an embodiment, the torque control unit 110 is aligned symmetrically with the guide tube 106 to provide a balanced rotational force to the insertion section 102 during insertion. Such symmetrical alignment between the torque control unit 110 and the guide tube 106 enables an even distribution of torque along the entire length of the insertion section 102, which minimizes torsional stress and reduces the potential for material fatigue or structural distortion. The balanced rotational force provided by this arrangement also supports the structural integrity of the insertion section 102 by limiting uneven forces that could otherwise lead to misalignment or damage during the insertion process. Additionally, the symmetrical alignment permits the torque control unit 110 to maintain consistent rotational dynamics, enabling the insertion section 102 to be guided with precision as it passes through the guide tube 106 and into the through hole 104. In some configurations, the torque control unit 110 may include calibration elements that further enhance the uniformity of torque output, ensuring that even minor variations in applied force do not lead to deviations from the intended insertion path. The symmetrical relationship between the torque control unit 110 and the guide tube 106 thus plays a key role in enhancing stability and precision during the insertion of the insertion section 102.
[00041] In an embodiment, the rotational body 108 within the guide tube 106 is positioned at an angular displacement relative to the torque control unit 110, forming an offset axis that allows for precise control of insertion dynamics. This angular displacement enables the rotational body 108 to apply variable rotational force to the insertion section 102, providing enhanced control over the insertion section 102 as it progresses through varying depths within the through hole 104. Such an arrangement facilitates dynamic adjustments to the torque applied by the rotational body 108, allowing it to adapt to material changes or frictional resistance encountered within the through hole 104. The offset axis created by this angular positioning enables the rotational body 108 to operate independently of the primary axis of the torque control unit 110, giving the system 100 a refined level of adjustment capability that benefits insertion stability and accuracy. In specific configurations, the rotational body 108 may be positioned at a predetermined angle designed to optimize torque output across multiple insertion depths, allowing for a controlled and consistent insertion process. The angular displacement between the rotational body 108 and torque control unit 110 provides a versatile means to achieve precision during insertion.
[00042] In an embodiment, the securing assembly 112 is positioned in an overlapping configuration with the insertion section 102, incorporating a frictional locking mechanism that resists displacement under applied load. Such an overlapping arrangement provides additional stabilization by creating a mechanical interface between the securing assembly 112 and the insertion section 102, enabling the assembly to apply multidirectional force that locks the insertion section 102 firmly within the through hole 104. This frictional locking mechanism serves to prevent unintended movement of the insertion section 102, particularly under variable load conditions or external forces, maintaining stability within the structural framework. The securing assembly 112 may include materials with high friction coefficients, such as rubberized or composite inserts, that enhance the locking capability when positioned against the insertion section 102. Additionally, the overlapping configuration enables the securing assembly 112 to distribute force along a broader surface area of the insertion section 102, minimizing the risk of localized stress or wear. In certain implementations, the frictional locking mechanism of the securing assembly 112 may be adjustable, allowing for modifications to the locking force based on specific structural requirements or load conditions.
[00043] In an embodiment, the guide tube 106 is arranged in an interposed relationship with the torque control unit 110, allowing for enhanced transmission of rotational force from the torque control unit 110 to the insertion section 102. Such an interposed arrangement positions the guide tube 106 between the torque control unit 110 and the insertion section 102, allowing for direct transfer of rotational energy, which optimizes stability during insertion. This configuration enables the torque control unit 110 to exert a balanced force along the length of the guide tube 106, reducing potential lateral shift or misalignment of the insertion section 102 within the through hole 104. The interposed positioning of the guide tube 106 also permits a more streamlined application of torque, allowing the insertion section 102 to move in a controlled and consistent manner.

Additionally, this arrangement may facilitate integration with damping or force adjustment components that provide a buffer for force fluctuations, maintaining a uniform application of torque throughout the insertion process.
[00044] In an embodiment, the torque control unit 110 is positioned contiguously with the securing assembly 112, establishing a cohesive arrangement that permits a seamless transition from torque application to securement. The contiguous positioning of these elements enables the torque control unit 110 to immediately engage the securing assembly 112 once the insertion section 102 has reached its designated position within the through hole 104. Such a contiguous layout provides a continuous sequence of operations, allowing the torque control unit 110 to guide the insertion section 102 into place while the securing assembly 112 immediately locks said insertion section 102 in position. This sequential operation reduces the potential for positional shift or misalignment, as the transition between torque application and securement occurs without interruption. Additionally, the proximity of the torque control unit 110 to the securing assembly 112 enables coordinated adjustment settings, allowing for precise modifications based on insertion depth, force requirements, or structural load considerations.
[00045] In an embodiment, the rotational body 108 comprises an oblique extension oriented relative to the insertion section 102, providing an angular adjustment capability that accommodates diverse entry angles of the through hole 104. The oblique extension allows the rotational body 108 to adapt its orientation, guiding the insertion section 102 into various structural configurations where the entry point may not align perpendicularly. Such angular flexibility enables the rotational body 108 to adjust torque application across different angles, facilitating a controlled insertion path for the insertion section 102 as it progresses through the guide tube 106. Additionally, the oblique extension may be formed with materials or surface textures that enhance grip or stability, assisting in overcoming resistive forces associated with non-aligned entry points. The oblique orientation of the rotational body 108 allows for controlled directional adjustments, providing enhanced adaptability within complex structural layouts.
[00046] In an embodiment, the securing assembly 112 is reinforced with an internal clamping mechanism that exerts multidirectional force upon the insertion section 102, counteracting any forces that might otherwise lead to loosening. The internal clamping mechanism applies force from multiple directions to stabilize the insertion section 102 within the through hole 104, preventing unintentional movement or displacement under variable load conditions. This multidirectional clamping capability is particularly useful in applications where external forces or vibrations may impact the stability of the insertion section 102. Additionally, the internal clamping mechanism within the securing assembly 112 may incorporate adjustable elements, enabling modifications to clamping force based on specific load requirements or structural conditions. The clamping mechanism, therefore, acts as a reinforcement within the securing assembly 112, providing a consistent hold on the insertion section 102 under diverse operational settings.
[00047] In an embodiment, the torque control unit 110 incorporates a rotational damping element that is aligned adjacent to the guide tube 106, serving to absorb oscillations and reduce vibrational impacts on the insertion section 102. The damping element within the torque control unit 110 provides a stabilizing effect, particularly in applications where rotational motion generates oscillatory forces. By absorbing these oscillations, the damping element minimizes the transfer of vibrational energy to the insertion section 102, reducing the risk of misalignment or structural wear during insertion. The rotational damping element may include materials with damping properties, such as elastomers or other flexible components, capable of dissipating energy efficiently. Additionally, the damping element's alignment adjacent to the guide tube 106 permits real-time stabilization as rotational force is applied, supporting a consistent and controlled insertion process.
[00048] In an embodiment, the guide tube 106 includes an embedded alignment indicator positioned in proximity to the insertion section 102 to signal precise alignment with the through hole 104. The alignment indicator within the guide tube 106 provides visual or sensory feedback, assisting operators or automated systems in ensuring that the insertion section 102 aligns accurately with the entry point of the through hole 104. Such alignment indicators may include markings, sensors, or electronic indicators that signal when the insertion section 102 reaches the correct orientation. The positioning of the alignment indicator within the guide tube 106 ensures that alignment is verified continuously as the insertion section 102 progresses, supporting exact placement. The alignment indicator may also include adjustable settings to accommodate varying insertion paths or structural layouts.
[00049] FIG. 2 illustrates a flow diagram of the system (100) for guiding an insertion section (102) into a through hole (104) of a structure, in accordance with the embodiments of the present disclosure. The flow diagram illustrates the operation of system 100 for guiding an insertion section 102 into a through hole 104 of a structure. The process initiates with system activation, where the guide tube 106 becomes active, preparing the system for the insertion process. The rotational body 108 within the guide tube 106 then applies controlled torque to the insertion section 102, aiding its smooth insertion and alignment. As torque is applied, the torque control unit 110 monitors and regulates the rotation of the guide tube 106, adjusting torque levels based on the insertion force exerted on the insertion section 102. With regulated rotation, the insertion section 102 advances accurately toward and into the through hole 104. Once the insertion section reaches the designated position, the securing assembly 112 engages to lock the insertion section 102 firmly within the through hole 104. The process concludes as the insertion section 102 is secured, completing the guided insertion operation.
[00050] In an embodiment, the guide tube 106 incorporates a rotational body 108 that applies controlled torque during insertion of the insertion section 102 into the through hole 104. The application of controlled torque by the rotational body 108 provides a consistent rotational force that improves the precision and stability of the insertion process. By managing torque, the rotational body 108 minimizes the risk of misalignment or unintentional deviation of the insertion section 102, particularly under variable load conditions. This controlled torque helps to overcome resistive forces encountered during insertion, such as friction within the through hole 104, which can otherwise hinder smooth movement. Additionally, the rotational body 108 can be calibrated to apply varying levels of torque based on the properties of the materials involved, allowing for greater adaptability across different structural applications. This torque application mechanism is particularly useful in high-precision insertion tasks, as it ensures that the insertion section 102 is guided accurately through the guide tube 106 and into the through hole 104 without causing excessive wear on the insertion section 102 or the surrounding structure.
[00051] In an embodiment, the torque control unit 110 is symmetrically aligned with the guide tube 106, providing a balanced rotational force that leads to uniform torque distribution during insertion of the insertion section 102. This symmetrical alignment minimizes torsional stress on the insertion section 102 by ensuring that rotational forces are applied evenly across the structure. By reducing torsional stress, the torque control unit 110 helps to maintain the structural integrity of the insertion section 102, preventing deformation or weakening that may occur with uneven torque distribution. Furthermore, the balanced force allows for smoother insertion dynamics, as the insertion section 102 experiences a stable and consistent rotational force throughout the process. This configuration is particularly beneficial in applications where high torque is required, as it prevents the insertion section 102 from experiencing localized stress points that could lead to structural failure or misalignment within the through hole 104.
[00052] In an embodiment, the rotational body 108 within the guide tube 106 is positioned at an angular displacement relative to the torque control unit 110, creating an offset axis that facilitates precise control over insertion dynamics. This angular displacement allows the rotational body 108 to apply torque at a variable angle, enabling refined adjustment of rotational force based on the depth of the insertion section 102 within the through hole 104. The offset axis provides an additional degree of control, allowing the system to respond dynamically to changes in insertion depth or resistive forces within the structure. This capability to adjust torque based on angular displacement is particularly advantageous in scenarios where the insertion path may encounter variable resistance or require different torque levels along its length. By optimizing rotational force across multiple insertion depths, the angular displacement of the rotational body 108 enhances the accuracy and control of the insertion process.
[00053] In an embodiment, the securing assembly 112 is arranged in an overlapping configuration with the insertion section 102, incorporating a frictional locking mechanism that resists displacement under load. The overlapping configuration of the securing assembly 112 with the insertion section 102 provides a stable locking force that holds the insertion section 102 securely within the through hole 104, preventing unintentional movement due to external forces or vibrations. This frictional locking mechanism applies force in multiple directions, increasing the retention strength of the securing assembly 112 and ensuring that the insertion section 102 remains aligned and stable within the structure. This configuration is especially useful in applications where the insertion section 102 may be subject to varying load conditions or shifting forces, as the overlapping frictional mechanism provides reliable resistance against such disturbances. The ability to secure the insertion section 102 firmly within the through hole 104 helps to maintain overall stability and alignment.
[00054] In an embodiment, the guide tube 106 is positioned in an interposed relationship with the torque control unit 110, enhancing the transmission of rotational force from the torque control unit 110 to the insertion section 102. The interposed configuration allows the guide tube 106 to act as a conduit for rotational force, directing torque from the torque control unit 110 directly to the insertion section 102 without significant loss of energy. This arrangement minimizes lateral shift during insertion by ensuring that the torque control unit 110 can apply a consistent force through the guide tube 106, stabilizing the insertion path of the insertion section 102. By reducing lateral movement, this interposed relationship contributes to a more controlled and precise insertion process, particularly in applications requiring high stability. The alignment between the guide tube 106 and torque control unit 110 allows the rotational force to be transmitted smoothly, optimizing the insertion section's positioning within the through hole 104.
[00055] In an embodiment, the torque control unit 110 is positioned contiguously to the securing assembly 112, establishing a cohesive sequence that permits a seamless transition from torque application to securement. This contiguous arrangement allows the torque control unit 110 to apply rotational force to the insertion section 102, guiding it through the insertion path, and then immediately transitioning to the securing phase as the insertion section 102 reaches its final position within the through hole 104. The proximity of the torque control unit 110 to the securing assembly 112 facilitates a coordinated insertion process, minimizing the risk of positional shift or misalignment. This sequential arrangement between torque control and securement reduces the need for additional adjustments or repositioning, thereby streamlining the overall operation. Such a contiguous configuration is particularly effective in maintaining alignment and stability as the insertion section 102 transitions from insertion to locking within the structural framework.
[00056] In an embodiment, the rotational body 108 includes an oblique extension oriented in relation to the insertion section 102, allowing for angular adjustments that accommodate varying structural entry points of the through hole 104. This oblique extension provides flexibility in guiding the insertion section 102 along non-linear entry paths, enabling the system to adapt to different structural configurations. The ability to make angular adjustments based on entry point orientation is advantageous in applications with complex structural layouts, where the insertion path may not align perpendicularly. The oblique extension allows the rotational body 108 to apply torque at specific angles, maintaining directional control over the insertion section 102 as it moves through the guide tube 106 and into the through hole 104. This angular adaptability enhances the insertion section's ability to engage with diverse structural configurations.
[00057] In an embodiment, the securing assembly 112 includes an internal clamping mechanism that exerts multidirectional force upon the insertion section 102, counteracting potential loosening forces that may arise under variable load conditions. The internal clamping mechanism applies force in multiple directions, securing the insertion section 102 firmly within the through hole 104 and preventing displacement due to external forces. This multidirectional clamping feature is particularly effective in applications where the insertion section 102 may be subjected to vibrations, shifting loads, or environmental changes. By exerting force from multiple angles, the internal clamping mechanism reinforces the stability of the securing assembly 112, maintaining a consistent securement of the insertion section 102. This configuration enhances the reliability of the system by ensuring that the insertion section 102 remains fixed within the structural framework.
[00058] In an embodiment, the torque control unit 110 incorporates a rotational damping element that is positioned adjacent to the guide tube 106, absorbing rotational oscillations and reducing vibrational impact on the insertion section 102. The damping element mitigates the transmission of oscillatory forces generated during torque application, stabilizing the insertion section 102 and minimizing unwanted vibrations that could affect alignment. By dampening these oscillations, the rotational damping element helps to maintain the positioning of the insertion section 102 as it moves through the guide tube 106 and into the through hole 104. This feature is particularly beneficial in applications requiring precise alignment, as it prevents rotational vibrations from impacting the accuracy of the insertion process. The adjacent positioning of the damping element provides effective vibrational control, supporting a smooth and controlled insertion operation.
[00059] In an embodiment, the guide tube 106 includes an embedded alignment indicator positioned near the insertion section 102, signaling precise alignment with the through hole 104. The alignment indicator provides feedback on the positioning of the insertion section 102, allowing operators or automated systems to verify correct orientation before and during insertion. This indicator, which may include visual markings or sensors, assists in guiding the insertion section 102 along the intended path, ensuring that it aligns accurately with the entry point of the through hole 104. The alignment indicator reduces the potential for misalignment by providing real-time positioning information, enabling exact placement of the insertion section 102 within the structural framework. This feature is particularly advantageous in applications requiring high insertion accuracy, as it ensures that the insertion section 102 reaches the target position without deviation.
[00060] The above description is intended to be illustrative, and not restrictive. Although the present disclosure has been described with references to specific illustrative examples and implementations, it will be recognized that the present disclosure is not limited to the examples and implementations described. The scope of the disclosure should be determined with reference to the following claims, along with the full scope of equivalents to which the claims are entitled.
[00061] Modifications, additions, or omissions may be made to the systems and apparatuses described herein without departing from the scope of the disclosure. The components of the systems and apparatuses may be integrated or separated. Moreover, the operations of the systems and apparatuses may be performed by more, fewer, or other components. Additionally, operations of the systems and apparatuses may be performed using any suitable logic comprising software, hardware, and/or other logic. As used in this document, "each" refers to each member of a set or each member of a subset of a set.
[00062] The term "memory," as used herein relates to a volatile or persistent medium, such as a magnetic disk, or optical disk, in which a computer can store data or software for any duration. Optionally, the memory is non-volatile mass storage such as physical storage media. Furthermore, a single memory may encompass and in a scenario wherein computing system is distributed, the processing, memory and/or storage capability may be distributed as well.
[00063] Throughout the present disclosure, the term 'server' relates to a structure and/or module that include programmable and/or non-programmable components configured to store, process and/or share information. Optionally, the server includes any arrangement of physical or virtual computational entities capable of enhancing information to perform various computational tasks.













Claims
I/We Claim:
1. A system (100) for guiding an insertion section (102) into a through hole (104) of a structure, comprising:
a guide tube (106) having a rotational body (108), said rotational body (108) configured to apply controlled torque during insertion of said insertion section (102);
a torque control unit (110) positioned along said guide tube (106), said torque control unit (110) configured to regulate the rotation of said guide tube (106) based on the insertion force applied to said insertion section (102); and
a securing assembly (112) attached to said insertion section (102), said securing assembly (112) configured to lock said insertion section (102) within said through hole (104) after guided insertion by said guide tube (106).
Here are nine dependent claims that extend the independent claim by detailing the interactions and functional relationships between components, following your instructions for formal language, passive voice, and specific interconnections:
Claim 2:
The system (100) of Claim 1, wherein said torque control unit (110) is symmetrically aligned with said guide tube (106) to provide balanced rotational force, ensuring uniform torque distribution during insertion of said insertion section (102), thereby minimizing torsional stress and enhancing the structural integrity of said insertion section (102).
Claim 3:
The system (100) of Claim 1, wherein said rotational body (108) of said guide tube (106) is positioned at an angular displacement relative to said torque control unit (110), forming an offset axis that facilitates precision control over insertion dynamics, thus enabling refined adjustment of rotational force for varying insertion depths of said insertion section (102).
Claim 4:
The system (100) of Claim 1, wherein said securing assembly (112) is disposed in an overlapping configuration with said insertion section (102), providing a frictional locking mechanism that resists displacement under load, thereby securing said insertion section (102) within said through hole (104) to maintain stability and alignment.
Claim 5:
The system (100) of Claim 1, wherein said guide tube (106) exhibits an interposed relationship with said torque control unit (110), said interposition enhancing the transmission of rotational force from said torque control unit (110) to said insertion section (102), thereby optimizing insertion stability and reducing lateral shift within said through hole (104).
Claim 6:
The system (100) of Claim 1, wherein said torque control unit (110) is in a contiguous position relative to said securing assembly (112), establishing a cohesive sequence that permits seamless transition from torque application to securement, thereby facilitating controlled insertion and locking operations within said structure.
Claim 7:
The system (100) of Claim 1, wherein said rotational body (108) comprises an oblique extension oriented in relation to said insertion section (102), said orientation enabling angular adjustments that accommodate varying structural entry points of said through hole (104), thereby providing enhanced insertion adaptability within the structural configuration.
Claim 8:
The system (100) of Claim 1, wherein said securing assembly (112) is reinforced with an internal clamping mechanism, said internal clamping mechanism exerting multidirectional force upon said insertion section (102) to counteract potential loosening forces, thereby ensuring consistent securement within said through hole (104) under variable load conditions.
Claim 9:
The system (100) of Claim 1, wherein said torque control unit (110) incorporates a rotational damping element aligned adjacently to said guide tube (106), said damping element configured to absorb rotational oscillations, thus reducing vibrational impact on said insertion section (102) and stabilizing insertion operation within said structure.
Claim 10:
The system (100) of Claim 1, wherein said guide tube (106) includes an embedded alignment indicator, said alignment indicator positioned in proximal relation to said insertion section (102) to signal precise alignment with said through hole (104), thereby facilitating exact positioning during insertion and contributing to the system's guided accuracy.




Dated 11 November 2024 Jigneshbhai Mungalpara
IN/PA- 2640
Agent for the Applicant



Guided Insertion Apparatus with Adjustable Torque Control
Abstract
The present disclosure provides a system for guiding an insertion section into a through hole of a structure. The system comprises a guide tube with a rotational body to apply controlled torque during insertion of the insertion section. A torque control unit is positioned along the guide tube to regulate the rotation of the guide tube based on the insertion force applied to the insertion section. Further, a securing assembly is attached to the insertion section to lock the insertion section within the through hole after guided insertion by the guide tube.


Dated 11 November 2024 Jigneshbhai Mungalpara
IN/PA- 2640
Agent for the Applicant




, Claims:Claims
I/We Claim:
1. A system (100) for guiding an insertion section (102) into a through hole (104) of a structure, comprising:
a guide tube (106) having a rotational body (108), said rotational body (108) configured to apply controlled torque during insertion of said insertion section (102);
a torque control unit (110) positioned along said guide tube (106), said torque control unit (110) configured to regulate the rotation of said guide tube (106) based on the insertion force applied to said insertion section (102); and
a securing assembly (112) attached to said insertion section (102), said securing assembly (112) configured to lock said insertion section (102) within said through hole (104) after guided insertion by said guide tube (106).
Here are nine dependent claims that extend the independent claim by detailing the interactions and functional relationships between components, following your instructions for formal language, passive voice, and specific interconnections:
Claim 2:
The system (100) of Claim 1, wherein said torque control unit (110) is symmetrically aligned with said guide tube (106) to provide balanced rotational force, ensuring uniform torque distribution during insertion of said insertion section (102), thereby minimizing torsional stress and enhancing the structural integrity of said insertion section (102).
Claim 3:
The system (100) of Claim 1, wherein said rotational body (108) of said guide tube (106) is positioned at an angular displacement relative to said torque control unit (110), forming an offset axis that facilitates precision control over insertion dynamics, thus enabling refined adjustment of rotational force for varying insertion depths of said insertion section (102).
Claim 4:
The system (100) of Claim 1, wherein said securing assembly (112) is disposed in an overlapping configuration with said insertion section (102), providing a frictional locking mechanism that resists displacement under load, thereby securing said insertion section (102) within said through hole (104) to maintain stability and alignment.
Claim 5:
The system (100) of Claim 1, wherein said guide tube (106) exhibits an interposed relationship with said torque control unit (110), said interposition enhancing the transmission of rotational force from said torque control unit (110) to said insertion section (102), thereby optimizing insertion stability and reducing lateral shift within said through hole (104).
Claim 6:
The system (100) of Claim 1, wherein said torque control unit (110) is in a contiguous position relative to said securing assembly (112), establishing a cohesive sequence that permits seamless transition from torque application to securement, thereby facilitating controlled insertion and locking operations within said structure.
Claim 7:
The system (100) of Claim 1, wherein said rotational body (108) comprises an oblique extension oriented in relation to said insertion section (102), said orientation enabling angular adjustments that accommodate varying structural entry points of said through hole (104), thereby providing enhanced insertion adaptability within the structural configuration.
Claim 8:
The system (100) of Claim 1, wherein said securing assembly (112) is reinforced with an internal clamping mechanism, said internal clamping mechanism exerting multidirectional force upon said insertion section (102) to counteract potential loosening forces, thereby ensuring consistent securement within said through hole (104) under variable load conditions.
Claim 9:
The system (100) of Claim 1, wherein said torque control unit (110) incorporates a rotational damping element aligned adjacently to said guide tube (106), said damping element configured to absorb rotational oscillations, thus reducing vibrational impact on said insertion section (102) and stabilizing insertion operation within said structure.
Claim 10:
The system (100) of Claim 1, wherein said guide tube (106) includes an embedded alignment indicator, said alignment indicator positioned in proximal relation to said insertion section (102) to signal precise alignment with said through hole (104), thereby facilitating exact positioning during insertion and contributing to the system's guided accuracy.




Dated 11 November 2024 Jigneshbhai Mungalpara
IN/PA- 2640
Agent for the Applicant

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