Ginger Post-Harvest Cleaning Machine by Spraying Pressurized Water

Abstract

Ginger Post-Harvest Cleaning Machine by Spraying Pressurized Water ABSTRACT To automate the cleaning process of ginger that has recently been harvested, a cutting-edge agricultural device known as the Ginger Post-Harvest Cleaning Machine by Spraying Pressurised Water was developed. This device was developed specifically for cleaning ginger after it had been acquired. Using this system, which makes use of a variety of nozzles that can be adjusted to spray pressurized water, the uneven surfaces of ginger roots are successfully cleaned of soil, debris, and pollutants. This is accomplished by spraying the water at a high pressure. The washing of ginger roots is accomplished with great efficiency using this apparatus. Furthermore, it is equipped with a revolving drum that gently agitates the skin, which not only increases the effectiveness of the cleaning process but also decreases the likelihood of inflicting damage to the surface of the skin. Because the machine is equipped with a water filter and technology that enables recirculation, it can maximize water usage in a manner that is responsible for the environment. This is made possible by the technological capabilities of the machine. An alternative that is both cost-effective and efficient is provided by this equipment, which is resistant to corrosion and has a long lifespan. This equipment offers an alternative to the traditional cleaning methods that require a large amount of manual effort. When it comes to boosting the speed and quality of ginger processing after it has been collected, it is an ideal alternative because of its user-friendly controls, settings that can be customized, and safety features.

Specification

Description:








FORM 2
THE PATENTS ACT, 1970
(39 of 1970)
&
THE PATENT RULES, 2003
Complete Specification
(See section 10 and rule 13)
Title of the Invention: Ginger Post-Harvest Cleaning Machine by Spraying Pressurized
Water
2. Applicants

Name

Nationality

Address

Dr. Davidson D Indian Assistant Professor, Department of Management Studies, JAIN
(Deemed-to-be University) Kochi Campus, Knowledge Park, Nirmal
Infopark, Infopark P.O., Kakkanad, Kochi, Kerala- 682042,
India.

Kandlakunta Sumana Mounya Indian Ph.D Scholar, Department of Microbiology and Food Science and
Technology, GITAM (Deemed to be University), Vishakapatnam,
Andhra Pradesh, Telangana-500045, India.
Jyothsna Devi Kuchipudi Indian Assistant Professor, Department of Food Nutrition and Dietetics,
School of Allied Healthcare and Sciences, Jain Deemed to be
University, Karnataka-560069, India.
Dr. Nitin Govindprabhu Suradkar Indian Assistant Professor, Department of Food Safety, Quality and
Nutrition, MIT School of Food Technology, MIT Art, Design and
Technology University, Loni Kalbhor Pune, Maharashtra-412201,
India.

Dr.S.Mathangi Indian Assistant Professor, Department of Home Science, V.Vanniaperumal
College for Women, Virudhunagar, Tamilnadu-62601, India.

Dr. Jumisree Sarmah Pathak Indian Assistant Professor, Department of Physics, Indian Institute of
Teacher Education, Sector 15, Gandhinagar, Gujarat-382016, India.

Dr Shyam Kumar Katta Indian Director Programs, Heifer International, Department of Rural
Economy | Digital Agriculture | Social Development, Shri
Venkateswara University, Flat no 304, Sai Saran Apts, Anand Nagar
Colony, Khairatabad, Hyderabad, Telangana-500004, India.


D.Radhamani Indian Assistant Professor in Physics, Department of Science and
Humanities, Karpagam College of Engineering, Myleriyapalyam,
Tamil Nadu-642001, India.


Dr. Sonal Indian Assistant Professor, Department of Nutrition and Dietetics
Geeta University, Naultha Panipat, drsonalofficial01@gmail.com
Haryana-132001, India.


Er. Mohit Indian Assistant Professor, Department of Civil Engineering, Geeta
University, Naultha Panipat-132001, India.
3. Preamble to the description:
The following specification particularly describes the invention and the manner in which it is to be performed.
4. DESCRIPTION
FIELD OF THE INVENTION
A piece of agricultural machinery built specifically for processing ginger after it has been
harvested on the farm during the harvesting process is the subject of this innovation. This
machinery has been constructed exclusively to process ginger. The use of specialized cleaning
equipment that employs techniques that involve the spraying of pressured water is singled out
for specific attention to guarantee that soil, debris, and other impurities are effectively removed
from ginger roots collected recently. This is done to ensure that ginger roots are in good
condition. To accomplish the goal of ensuring that ginger roots are clean, this is done to achieve
the objective. To support the enhancement of the efficiency and cleanliness of the ginger
processing operation, which will ultimately lead to an improvement in the quality of the final
product that will be made available for sale on the commercial market, the innovation's
objective is to facilitate the enhancement of the efficiency and cleanliness of the manufacturing
process. Instead of depending on labor-intensive cleaning methods that have been used for a
substantial amount of time, it provides an automated alternative that guarantees a rapid,
comprehensive, and environmentally friendly operation. This is in contrast to the time
consuming and labor-intensive procedures that have been used. A novel strategy is being taken
here, which stands in contrast to the traditional methods that have been utilized up until this
point.
BACKGROUND OF THE INVENTION
Historically, cleaning ginger after harvesting was a labor-intensive procedure that mostly
involved washing and scrubbing the ginger by hand to remove dirt, debris, and other particles
that may have accumulated on the ginger. This was done to ensure that the ginger was clean
and smooth. To guarantee that the ginger was free of any dirt or debris, this was done. An
approach that is carried out manually is not only extremely time-consuming, but it also does
not guarantee that the level of cleanliness will be consistent during the entire activity. The
manual approach has a severe restriction on this aspect. Furthermore, it results in an excessive
consumption of water and has the potential to cause damage to the delicate outer skin of ginger,
which in turn influences the quality of the ginger that is available for purchase. In addition to
this, it leads to an increase in the amount of water that is consumed. People are looking for a
solution that is both more effective and more automated, and there has been an increase in the
number of people who are conducting this search. This requirement is being pushed by the
imperative to enhance the quality of the end product, decrease the expenses associated with
labor, and accelerate the rate at which the product is processed. Ginger requires a level of
precision and efficiency that cannot be achieved by the mechanical cleaners that are now
available. This is because ginger is a relatively delicate vegetable. This is because mechanical
cleaners are unable to penetrate the cracks and grooves that are found in ginger's roots, which
are normally fashioned unevenly. A potentially effective option that may be examined to
overcome these restrictions is the creation of specialized cleaning equipment that makes use of
pressurized water. This could be considered as a potential solution. This machine's goal is to
give a cleaning technique that is more comprehensive and consistent, while at the same time
maximizing the amount of water that is utilized and minimizing the amount of mechanical
damage that is done to the ginger. In addition, the machine is designed to minimize the amount
of damage by mechanical means.
SUMMARY OF INVENTION
To clean freshly harvested ginger roots in a manner that is both thorough and efficient, the
present invention is a specialized ginger post-harvest cleaning system that makes use of
pressured water spraying. This solution was developed to clean ginger roots. The objective of
this apparatus is to automate the cleaning process in such a way that it can successfully remove
dirt, debris, and other impurities from ginger without inflicting any mechanical damage to the
ginger. This is one of the causes that led to the development of this piece of equipment. It is
equipped with several nozzles that can be adjusted and positioned in such a way as to target
the irregular surfaces and crevices of ginger roots. The system is designed to be used in
conjunction with ginger roots. To ensure that the ginger roots are thoroughly cleansed, this
operation is carried out. This is because the water recirculation system that it is equipped with
helps to maximize the amount of water that is used, which in turn makes the process more
environmentally friendly and economical. The purpose of the innovation is to enhance the
quality of ginger by ensuring that it is always clean, increasing the speed at which it is
processed, and decreasing the quantity of labor that is necessary if it is to be processed. It is
because of this that the invention will be able to satisfy the standards that are now being sought
after in the industries that are involved in the manufacture and distribution of ginger for
commercial purposes.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig 1. Depicts the Ginger Post-Harvest Cleaning Machine Current design
Fig 2. Depicts the flowchart of the Sequence of operations
BRIEF DESCRIPTION OF THE INVENTION
The Ginger Post-Harvest Cleaning Machine by Spraying Pressurised Water is a state-of-the
art agricultural solution that was created specifically to automate and enhance the cleaning of
ginger roots following harvest. This was the main driving force for this machine's creation.
This machine was constructed to thoroughly clean ginger roots. A technique that used spraying
water under pressure was used to build this machine. This machine operates through the use of
a complex mechanism that employs pressure-dependent water jets to complete the work. By
using this method, the ginger is guaranteed to be thoroughly and effectively cleaned of dirt,
debris, and other contaminants. This objective can be accomplished without compromising the
fresh ginger's outer peel quality or structural integrity. Its uneven shape is characterized by a
range of knobby protrusions, fissures, and grooves. The traditional cleaning methods that are
usually employed are therefore unreliable and ineffectual. One root vegetable is ginger. Ginger
refers to a variety of ginger. These qualities are included into the machine's architecture, which
was developed by controlling the unique qualities of ginger. The production process made use
of the machine.
The equipment is composed of conveyor systems made of stainless steel. From a functional
perspective, these systems constitute a crucial component of the machine. These systems,
which are in charge of transportation, are responsible for transporting ginger that has been
chosen following several cleaning steps. As soon as the ginger is loaded into the machine, it is
immediately subjected to a preliminary washing method that uses a moderate amount of water
pressure. As soon as the ginger is loaded, this procedure is completed. This procedure is
repeated until the ginger is completely cleaned. This is done to break up massive piles of dirt
and debris that have collected over time. This pre-wash step is necessary to prepare the item
for the high-pressure cleaning process that will be carried out sooner rather than later. This
must be done to ensure that the water jets can efficiently reach every surface that needs to be
cleaned. The ginger is then passed through a sequence of spray chambers with nozzles that may
be changed to the desired intensity at any point during the procedure. After that, water is poured
over the ginger. These nozzles, which are intended to remove tiny dirt particles and other
impurities from the ginger, expose it to water at regulated high pressures. This specific action
is conducted to eliminate the contaminants. Furthermore, the applied forces are sufficiently
strong to drill into the deep fissures of the ginger.
Achieving the maximum level of coverage has been accomplished by carefully positioning the
nozzles at different angles. To attain the maximum degree of coverage, this was done. As a
result, they can attack all of the ginger root's components, including its flat and uneven surfaces.
They can eliminate the ginger root as a result. It is feasible to modify the water pressure while
cleaning ginger as part of the preparation procedure. Both the type of ginger and its condition
should be considered in these modifications. This increases the possibility of adaptation,
whether it be in terms of cleaning various materials or taking into account varying levels of
soil adherence. The more chances for flexibility that are now available are the reason for this.
Additionally, ginger's elasticity makes it easier to prevent harming the outer layer of the ginger
while still guaranteeing that the cleaning procedure is completed thoroughly. This is a result of
ginger's versatility as a vegetable. A rotating drum with a mechanism that gives a moderate
level of agitation of the material is another feature of the machine. This is an additional
component that the machine has. The ginger is simultaneously sprayed and swirled as it passes
through this revolving drum, creating a tumble action. The ginger becomes irritated as a result.
The efficiency of the cleaning procedure is further enhanced by this motion, which builds upon
earlier gains and raises the process's overall efficiency. It is guaranteed that the cleaning
procedure will be thorough and reliable throughout the cleaning process by using rotational
movement in combination with pressurized water jets.
One of the highlights of the machine is the water filtration and recirculation system that is
integrated into the machine itself. To accomplish the goals of lowering operating costs and
boosting sustainability, this technological solution was created. With this technique, water that
has been drained away is collected, filtered to remove any contaminants, and then recycled to
be used again in further cleaning cycles. The water is then used again for the next cleaning
cycles that will then occur. This recirculation makes the machine more ecologically friendly in
addition to reducing the quantity of water wasted. This is therefore in line with traditional
farming methods that prioritise resource conservation and are still in use today. An additional
interesting fact is that the filtering system is composed of parts that are in charge of silt
separation and water purification. These elements not only guarantee the cleanliness of the
repurposed water but also guard against any cross-contamination that can happen during the
cleaning procedure. By doing this, any chance of contamination is eliminated.
Additionally, the machine has a control panel that allows operators to modify a variety of
parameters and is straightforward to use. This is an extra function of the device. The water
pressure, nozzle angles, conveyor speed, and cleaning time are a few of the variables that fall
under this category. In the context of ginger, these adjustable parameters give operators the
chance to tailor the cleaning procedure to their individual needs. The amount of ginger being
processed and the particular cleaning needs that ginger has will determine how feasible this is.
Because of the control panel's user-friendly design and intuitive user interface, even operators
with limited experience may run the machine efficiently. This enables the equipment to be
operated by even less skilled operators. The reason for this is that the control panel provides an
easy-to-understand user interface. Because it is equipped with real-time monitoring and
diagnostics, operators can watch the cleaning process and make any necessary adjustments to
ensure that the system consistently operates at its highest level of efficiency.
The installation of safety elements was one of the most important considerations made during
the design phase of the Ginger Post-Harvest Cleaning Machine. Among the most important
factors that were addressed was this one. Safety shields and splash guards have been installed
to prevent water from splashing onto the operators. This is done to keep a clean working
environment and lessen the chance of accidents happening. This contributes to keeping the area
where activities are conducted clean. In addition, the machine has an emergency stop button
that operators can rapidly use in case of any unexpected situation or breakdown. This
guarantees that the entire operation is not only secure but also reliable.
The machine is made of materials that are not only durable but also corrosion-resistant due to
the harsh circumstances that are typical in agricultural processing environments. This is done
to ensure that the machine can withstand the harsh circumstances present. This is done to ensure
that the machine can carry out its duties in a suitable way. A variety of materials, including
stainless steel, can be described in this way. The components are also made to be easily
maintained, and they have quick-access panels that allow employees to complete routine
cleaning and maintenance without having to take a lot of time off. This is a huge advantage.
This is an important benefit. The machine's compact and modular design makes it suitable for
integration into ginger processing lines that have been in place since the outset. Furthermore,
the machine's modular design makes it simple to transport and install, making it a compelling
option for both small-scale and large-scale ginger growers. The Ginger Post-Harvest Cleaning
Machine is intended to improve product quality, increase productivity, and lower labor costs
in the industry that handles ginger processing. These objectives are achieved by the use of
pressured water spraying as the necessary technique. Utilizing automation in the cleaning
process can help eliminate the inconsistencies and inefficiencies that come with human
cleaning, ultimately leading to the production of a higher-quality product. One way to achieve
this goal is by doing away with the necessity for manual cleaning. Those farmers, cooperatives,
and processing companies who want to boost their output while maintaining the highest
standards of quality and sanitation won't be surprised to learn that the machine is a perfect
substitute for their business needs.
In addition to its primary purpose of cleaning ginger, this machine can be adapted to clean other
root crops that are similar to ginger, including horseradish, galangal, and turmeric, making it a
flexible investment for agricultural enterprises. Because of this, the machine is a very flexible
investment. The equipment is a good choice for use in agricultural activities because of these
features. The machine is a great option for use in agricultural settings when these characteristics
are taken into account. Its prospective uses and attractiveness are expanding at an ever
increasing rate in the agricultural machinery sector. The main reason for this is that it is
incredibly adaptable. This is because it may be applied in a wide range of situations. In addition
to solving the immediate issues associated with cleaning ginger after harvest, the technology
sets a new standard for the effectiveness, sustainability, and caliber of agricultural processing
machinery. Furthermore, the method provides an answer to the pressing problems associated
with cleaning ginger after harvest. This is a really important accomplishment. In the field of
post-harvest technologies, the Ginger Post-Harvest Cleaning Machine is a major advancement.
This machine was first put on the market shortly after the harvest. This equipment allows ginger
to be processed in a way that is both more efficient and more productive. When contrasted with
other products, it stands out for its significant emphasis on automation, resource conservation,
and user-friendly product operation. It differs from other products because of this, among other
things.
, Claims:WE CLAIM
1. The ginger post-harvest cleaning machine sprays pressurized water through properly
arranged nozzles to completely and consistently remove dirt, debris, and pollutants
from ginger roots' uneven surfaces.
2. The water pressure management system allows the machine to be adjusted to fit
different ginger types, soil adherence, and avoid hurting the exterior surface while
cleaning well.
3. Its rotational drum with moderate agitation allows pressurized water to enter the
ginger's deep cracks and grooves by tumbling.
4. Integrating water filtration and recirculation into cleaning cycles enhances
sustainability and reduces water use.
5. Operators may customize the cleaning technique according to various ginger varieties
and processing needs thanks to the machine's user-friendly control panel, which lets
them modify the nozzle angles, conveyor speed, and cleaning duration.
6. Splash guards and protection shields prevent water from spraying workers and ensure
a safe cleaning environment.
7. Stainless steel makes the equipment durable, suitable for harsh agricultural processing
conditions, and easy to maintain with quick-access panels for repairs.
Dated this the 26th October 2024.
Senthil Kumar B
Agent for the applicant
IN/PA-1549

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