FFT AND VIBRATION ANALYTICS OF VERTICAL CARTONING MACHINES IN INDUSTRIAL PACKAGING THROUGH NRF-BASED RF TECHNOLOGY

Abstract

ABSTRACT A system of FFT and Vibration Analytics of Vertical Cartoning Machines in Industrial Packaging through nRF-Based RF Technology, comprises a Real-time vibration and acceleration data from Vertical Cartoning Machines is captured by the FVA_VCMNode (100), which is outfitted with a TI MSP432 IC Board (102), nRF Module (101), Vibration Sensor (106), Accelerometer (104), RTC Module (105), SD Card (107), and Power Supply (103). It is then wirelessly transmitted to the FVA_VCMRNode for thorough analysis and display, enabling proactive maintenance and optimization of industrial packaging processes; and to receive and interpret data from FVA_VCMNodes (200), which is outfitted with a TI MSP432 IC Board (202), nRF Module (205), ESP01 Wifi Board (201), Touch TFT Screen Display (204), and Power Supply (203) which uses wireless connectivity and an intuitive interface to display real-time FFT and Vibration Analytics. This helps authorities and operators monitor machine health, optimize industrial packaging efficiency, and make well-informed decisions. To enable the data collection, processing, and transmission in this innovation, the TI MSP432 IC Board, which is integrated into both of the motes, provides processing power and control functions. This ensures the smooth integration and effective operation of the monitoring system for Vertical Cartoning Machines in Industrial Packaging.

Specification

Description:FIELD OF THE INVENTION
This invention relates to FFT and Vibration Analytics of Vertical Cartoning Machines in Industrial Packaging through nRF-Based RF Technology.
BACKGROUND OF THE INVENTION
The inefficiencies and difficulties associated with keeping an eye on and maintaining vertical cartoning machines in industrial packaging are addressed by this innovation. The current issue stems from the lack of an all-encompassing monitoring solution for vital indicators like vibration analytics and FFT. Reactive maintenance techniques have typically resulted from this gap, which has increased repair costs, downtime, and overall operational inefficiency. Furthermore, the majority of existing monitoring systems have unintuitive interfaces and poor real-time insights, which makes it difficult for authorities and operators to recognize and resolve such problems in a timely manner.
US4358918A - Cartoning apparatus for packaging sealed bags containing loosely packed discrete articles in board cartons comprises a carton transfer and erecting mechanism which withdraws a collapsed carton sleeve from a magazine and deposits it in erected condition on a carton conveyor which advances the erected carton sleeve with step-by-step motion through a pluraltiy of work stations. A form, fill and seal machine delivers a sealed bag containing a product to a vacuum conveyor which accelerates the bag through a guide shroud and into the near open end of an associated carton sleeve supported on the carton conveyor at a carton filling station. A rail disposed at the far open end of the associated carton sleeve arrests the bag within the sleeve. The carton conveyor advances the carton sleeve and bag to further work stations where the carton end flaps are closed and sealed. Another embodiment of the invention utilizes a vacuum head at the filling station adjacent the far open end of the associated sleeve to draw vacuum on the interior of the sleeve and thereby assist movement of a bag into the carton sleeve.FFT and Vibration Analytics of Vertical Cartoning Machines using nRF and Cloud Technology is the novelty of the system.
RU2501723C2 - system comprises the first and second conveyors for moving objects, forming the first and second streams, the first means for gripping one or more objects from the first conveyor and transferring them in a direction substantially transverse to the direction and placement of objects in the adjacent point on the second conveyor. Both the first and/or the second conveyors are continuously moving. At that the system additionally comprises the third conveyor for moving objects, forming the third stream, and the second means for gripping objects from the third conveyor and their movement between the second and the third conveyors. The method of packaging comprises movement of the objects on the first conveyor to form the first stream, gripping the objects from the first stream and transferring the gripped objects in a direction substantially transverse to the direction in which the flow moves. Then the objects are placed in the adjacent point on the second conveyor and moved to form the second stream, while at least one of these two streams is in continuous motion, and the objects are moved on the third conveyor to form the third stream, the objects are gripped from the third conveyor and transferred to the second conveyor.FFT and Vibration Analytics of Vertical Cartoning Machines using nRF and Cloud Technology is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This innovative solution uses advanced sensor nodes and cloud-based analytics to revolutionize the monitoring and maintenance of Vertical Cartoning Machines in Industrial Packaging. Using wireless communication, the system effectively gathers and assesses vibration data from the machinery and transmits it to a central processing unit. Operators can view real-time vibration analytics and FFT analysis data on an intuitive interface that provides them with insights into the machine's performance. Through a personalized web dashboard, this data is accessible remotely in addition to being shown locally.
The FVA_VCMNode and FVA_VCMRNode, which make up the dual-tiered system that powers the innovation, are intended to track and evaluate the FFT and vibration analytics of vertical cartoning machines used in industrial packaging. The main sensor node integrated into the cartoning machine is the FVA_VCMNode, which houses a TI MSP432 IC Board, nRF Module, Vibration Sensor, Accelerometer, RTC Module, SD Card, and Power Supply. The Vibration Sensor and Accelerometer are a vital component of the machine's operational dynamics, continuously gathering data about acceleration and vibrations. For precise event tracking, this data is timestamp-enabled by the RTC Module. The MSP432 microcontroller processes the gathered data before sending it wirelessly to the FVA_VCMRNode, which acts as the central processing unit, via the nRF Module.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The FVA_VCMNode and FVA_VCMRNode, which make up the dual-tiered system that powers the innovation, are intended to track and evaluate the FFT and vibration analytics of vertical cartoning machines used in industrial packaging. The main sensor node integrated into the cartoning machine is the FVA_VCMNode, which houses a TI MSP432 IC Board, nRF Module, Vibration Sensor, Accelerometer, RTC Module, SD Card, and Power Supply. The Vibration Sensor and Accelerometer are a vital component of the machine's operational dynamics, continuously gathering data about acceleration and vibrations. For precise event tracking, this data is timestamp-enabled by the RTC Module. The MSP432 microcontroller processes the gathered data before sending it wirelessly to the FVA_VCMRNode, which acts as the central processing unit, via the nRF Module.
The FVA_VCMRNode is complemented by an ESP01 Wifi Board, Touch TFT Screen Display, and Power Supply on the receiving end. It also features a TI MSP432 IC Board and nRF Module. This node serves as the center for the reception, processing, and local display of data. Connectivity to the cloud server is made possible via the ESP01 WiFi Board, which makes data transfer easy. The Touch TFT Screen Display gives operators a user-friendly interface for local monitoring, enabling them to see machine status and real-time statistics. After transmission, the data is routed to a cloud server specifically designed for this invention. The cloud server uses pre-programmed algorithms to perform vibration analytics and FFT calculations for in-depth analysis. The analysis's findings are then sent back to the FVA_VCMRNode, where they are shown to local operators on the Touch TFT Screen. Concurrently, these observations can be accessed via an online dashboard providing operators and other authorities with a thorough rundown for maintenance and decision-making.
BEST METHOD OF WORKING
1. Real-time vibration and acceleration data from Vertical Cartoning Machines is captured by the FVA_VCMNode, which is outfitted with a TI MSP432 IC Board, nRF Module, Vibration Sensor, Accelerometer, RTC Module, SD Card, and Power Supply. It is then wirelessly transmitted to the FVA_VCMRNode for thorough analysis and display, enabling proactive maintenance and optimization of industrial packaging processes.
2. To receive and interpret data from FVA_VCMNodes, the FVA_VCMRNode-which is outfitted with a TI MSP432 IC Board, nRF Module, ESP01 Wifi Board, Touch TFT Screen Display, and Power Supply-uses wireless connectivity and an intuitive interface to display real-time FFT and Vibration Analytics. This helps authorities and operators monitor machine health, optimize industrial packaging efficiency, and make well-informed decisions.
3. To enable the data collection, processing, and transmission in this innovation, the TI MSP432 IC Board, which is integrated into both of the motes, provides processing power and control functions. This ensures the smooth integration and effective operation of the monitoring system for Vertical Cartoning Machines in Industrial Packaging.
4. The nRF Module, which is also included in both motes, is utilized to enable wireless communication between the FVA_VCMNode sensor node and the FVA_VCMRNode central processing unit. This communication allows real-time FFT and vibration analytics data to be transmitted, resulting in the formation of a reliable and networked system for monitoring Vertical Cartoning Machines in Industrial Packaging.
5. The accelerometer and vibration sensor, which are both connected to the FVA_VCMNode, are used to continuously record acceleration and vibrations from Vertical Cartoning Machines. This innovation's predictive maintenance capabilities and overall industrial packaging process efficiency are boosted by these vital insights for real-time monitoring and analysis.
6. To ensure accurate and timely data recording from Vertical Cartoning Machines, the RTC Module timestamps data and the SD Card stores it. Both components are connected in the FVA_VCMNode. This allows for precise analysis and historical tracking for efficient maintenance in this innovative system.
7. The ESP01 Wifi Board, which is also integrated into the FVA_VCMRNode, is utilized to enable smooth Wi-Fi connectivity and data transfer between the cloud server and the central processing unit (FVA_VCMRNode), improving the FFT and Vibration Analytics system for Vertical Cartoning Machines in Industrial Packaging's accessibility and remote monitoring capabilities.
8. The FVA_VCMRNode's Touch TFT Screen Display is used to give local operators an intuitive interface, enabling real-time visualization of FFT and Vibration Analytics data. This promotes quick insights and makes on-site decision-making for the best possible upkeep and performance of vertical cartoning machines in industrial packaging easier.
ADVANTAGES OF THE INVENTION
1. By gathering real-time acceleration and vibration data from Vertical Cartoning Machines, the FVA_VCMNode is essential to this breakthrough. This data is wirelessly transmitted to the FVA_VCMRNode, the central hub, for thorough analysis and display. This allows for proactive maintenance and process improvement for industrial packaging.
2. The FVA_VCMRNode functions as the central processing unit, receiving and interpreting data from FVA_VCMNodes. It shows real-time FFT and vibration analytics with wireless networking and an intuitive UI. With the help of this feature, operators and authorities can monitor machine health, make well-informed decisions, and maximize the effectiveness of industrial packaging.
3. The central processing unit (FVA_VCMRNode) and sensor nodes (FVA_VCMNode) may communicate wirelessly thanks in large part to the nRF Module. This makes it easier to transmit data from vibration analytics and FFT in real-time, creating a reliable and networked system for tracking vertical cartoning machines in industrial packaging.
4. The accelerometer and vibration sensor on vertical cartoning machines continuously record acceleration and vibrations, providing vital information for in-the-moment monitoring and analysis. Within this innovation, this contribution improves the industrial packaging process's overall efficiency and predictive maintenance capabilities.
5. Smooth Wi-Fi connectivity is made possible by the ESP01 Wifi Board, allowing data flow between the cloud server and the central processing unit (FVA_VCMRNode). This improves the FFT and Vibration Analytics system's accessibility and remote monitoring capabilities for vertical cartoning machines used in industrial packaging.
6. The Touch TFT Screen Display provides real-time visualization of FFT and Vibration Analytics data, acting as an intuitive interface for local operators. This function encourages quick insights and makes on-site decision-making easier for the best upkeep and functionality of vertical cartoning machines in industrial packaging.
, Claims:We Claim:
1. A system of FFT and Vibration Analytics of Vertical Cartoning Machines in Industrial Packaging through nRF-Based RF Technology, comprises a Real-time vibration and acceleration data from Vertical Cartoning Machines is captured by the FVA_VCMNode (100), which is outfitted with a TI MSP432 IC Board (102), nRF Module (101), Vibration Sensor (106), Accelerometer (104), RTC Module (105), SD Card (107), and Power Supply (103). It is then wirelessly transmitted to the FVA_VCMRNode for thorough analysis and display, enabling proactive maintenance and optimization of industrial packaging processes; and to receive and interpret data from FVA_VCMNodes (200), which is outfitted with a TI MSP432 IC Board (202), nRF Module (205), ESP01 Wifi Board (201), Touch TFT Screen Display (204), and Power Supply (203) which uses wireless connectivity and an intuitive interface to display real-time FFT and Vibration Analytics. This helps authorities and operators monitor machine health, optimize industrial packaging efficiency, and make well-informed decisions.
2. The system, as claimed in Claim 1, wherein to enable the data collection, processing, and transmission in this innovation, the TI MSP432 IC Board, which is integrated into both of the motes, provides processing power and control functions, and this ensures the smooth integration and effective operation of the monitoring system for Vertical Cartoning Machines in Industrial Packaging.
3. The system, as claimed in Claim 1, the nRF Module, which is also included in both motes, is utilized to enable wireless communication between the FVA_VCMNode sensor node and the FVA_VCMRNode central processing unit, and this communication allows real-time FFT and vibration analytics data to be transmitted, resulting in the formation of a reliable and networked system for monitoring Vertical Cartoning Machines in Industrial Packaging.
4. The system, as claimed in Claim 1, the accelerometer and vibration sensor, which are both connected to the FVA_VCMNode, are used to continuously record acceleration and vibrations from Vertical Cartoning Machines, and this innovation's predictive maintenance capabilities and overall industrial packaging process efficiency are boosted by these vital insights for real-time monitoring and analysis.
5. The system, as claimed in Claim 1, to ensure accurate and timely data recording from Vertical Cartoning Machines, the RTC Module timestamps data and the SD Card stores it. Both components are connected in the FVA_VCMNode, and this allows for precise analysis and historical tracking for efficient maintenance in this innovative system.
6. The system, as claimed in Claim 1, the ESP01 Wifi Board, which is also integrated into the FVA_VCMRNode, is utilized to enable smooth Wi-Fi connectivity and data transfer between the cloud server and the central processing unit (FVA_VCMRNode), improving the FFT and Vibration Analytics system for Vertical Cartoning Machines in Industrial Packaging's accessibility and remote monitoring capabilities.
7. The system, as claimed in Claim 1, the FVA_VCMRNode's Touch TFT Screen Display is used to give local operators an intuitive interface, enabling real-time visualization of FFT and Vibration Analytics data, and this promotes quick insights and makes on-site decision-making for the best possible upkeep and performance of vertical cartoning machines in industrial packaging easier.

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