EXTERNAL WSN DEVICE FOR HEALTH MONITORING OF SIMPLEX MILLING MACHINE WITHIN MILLING OPERATION

Abstract

An external wsn device for health monitoring of simplex milling machine within milling operation comprises EWSD_SMMTMote (200a), which is outfitted with an STM32 Processor Board (206g), an XBee Module (201b), a vibration sensor (202c), a temperature sensor (205f), a seismic sensor (204e), and a power supply (203d), it gathers real-time data on vibration, temperature, and seismic activity from Simplex Milling Machines while they are in operation, allowing for proactive health monitoring and prompt interventions to maximize machine performance the STM32 Processor Board, XBee Module, ESP32 Wifi Module, and Power Supply equipped on the EWSD_SMMRMote play a crucial role in enabling internet connectivity and wireless communication, this allows health data collected by the EWSD_SMMTMote to be seamlessly transmitted to a customized web dashboard, allowing for remote monitoring of Simplex Milling Machines and improving operational flexibility.

Specification

Description:TITLE OF THE INVENTION
EXTERNAL WSN DEVICE FOR HEALTH MONITORING OF SIMPLEX MILLING MACHINE WITHIN MILLING OPERATION
FIELD OF THE INVENTION
This invention relates to external wsn device for health monitoring of simplex milling machine within milling operation.
BACKGROUND OF THE INVENTION
The purpose of this state-of-the-art wireless health monitoring system for milling machines is to improve maintenance procedures and operating effectiveness. The system gathers real-time data on temperature, vibration, and seismic activity during milling operations by integrating a network of sensors. The collected data is then wirelessly sent to a customized web dashboard for remote monitoring. With the capacity to assess the health of the machine in real time, operators can take preemptive measures to address abnormalities and minimize downtime, thereby enhancing overall performance. Furthermore, the internet connectivity feature of the system allows for convenient remote monitoring, which gives operators the freedom to supervise milling operations from any location with internet access. Consequently, this leads to increased machine productivity and dependability.
This innovation attempts to address the problem that arises when effective health monitoring and maintenance procedures are required in milling operations, especially those that use Simplex Milling Machines. Traditional monitoring techniques sometimes don't have real-time capabilities, which might result in unanticipated machine breakdowns or downtime due to problems that go unnoticed.
CN103962602B: Patent of the present invention discloses a kind of numerical control multi-shaft gantry drilling and milling machine tool, including a gantry, is arranged below at described gantry and workpiece can be made at the X-direction of horizontal plane and a lathe bed of Y-direction motion;Described lathe bed is provided with the clamping device for clamping workpiece, the most hard-wired gantry frame in described lathe bed top is provided with gang drill, described gang drill includes multiple drilling-milling apparatus, described drilling-milling apparatus is driven its in the vertical direction to move up and down by two-stage power set, the two-stage realizing vertical range between drilling-milling apparatus and workpiece adjusts, and drilling-milling apparatus is driven it to rotate by same set of driving means.The present invention substantially increases high-volume and bores the operating efficiency of Milling Machining, reduces the gap with advanced country.
RESEARCH GAP: WSN Device for Health Monitoring of Simplex Milling Machine is the novelty of the system.
US8794867B2: An asphalt milling machine control is provided for an asphalt milling machine of the type which mills an asphalt pavement surface over which the machine travels. The machine has a milling machine body, and a rotatable milling drum mounted on the lower portion of the milling machine body, the bottom surface of the milling drum contacting the asphalt pavement surface to mill the surface to a design elevation. The machine further includes a plurality of machine body supports which are adjusted to raise or lower the height of the milling machine body and the rotatable milling drum with respect to the asphalt pavement surface. This defines the elevation of the surface that results from milling with the drum. The control includes a floating plate, mounted to the side of the milling machine and the rotatable milling drum, or a pair of floating plates mounted to either side of the machine, for sliding over the surface adjacent to the area to be milled. The floating plates have associated sensors and are vertically movable with respect to the machine body and the rotatable milling drum. The control includes a GNSS receiver on the machine body for determining the two dimensional coordinates of the floating plate or plates. The control includes a memory which stores a map of the unmilled asphalt pavement surface, and data defining a desired design surface. The control includes a sensor for detecting the relative vertical position of the floating plate with respect to the machine body and an inclinometer. Finally, the control includes a processor, responsive to the GNSS receiver, the inclinometer, and the sensors. Cross checking of various measurements may be made to determine error conditions.
RESEARCH GAP: WSN Device for Health Monitoring of Simplex Milling Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The two key elements of this innovation are the EWSD_SMMTMote and the EWSD_SMMRMote. These tools are painstakingly made to send vital data collected during milling operations for remote monitoring. The STM32 Processor Board, XBee Module, Vibration, Temperature, Seismic, and power supply-equipped EWSD_SMMTMote is in charge of gathering various health-related data from the milling machine. The Temperature Sensor keeps an eye on the operating temperature, the Seismic Sensor looks for any odd movements, and the Vibration Sensor records vibrations produced throughout the milling process. The XBee Module enables wireless communication and the STM32 Processor controls and processes data.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The two key elements of this innovation are the EWSD_SMMTMote and the EWSD_SMMRMote. These tools are painstakingly made to send vital data collected during milling operations for remote monitoring. The STM32 Processor Board, XBee Module, Vibration, Temperature, Seismic, and power supply-equipped EWSD_SMMTMote is in charge of gathering various health-related data from the milling machine. The Temperature Sensor keeps an eye on the operating temperature, the Seismic Sensor looks for any odd movements, and the Vibration Sensor records vibrations produced throughout the milling process. The XBee Module enables wireless communication and the STM32 Processor controls and processes data.

On the other hand, the EWSD_SMMRMote emphasizes connectivity and communication since it has an ESP32 WiFi Module, an XBee Module, an STM32 Processor Board, and a power supply. Local data processing is handled by the STM32 Processor, while smooth connectivity with the EWSD_SMMTMote is ensured by the XBee Module. With the help of the ESP32 WiFi Module, the gadget may connect to the internet and send the data it has collected to a personalized online dashboard. Through this web dashboard, operators may keep an eye on the Simplex Milling Machine's health in real time. The dashboard offers an easy-to-use interface with important parameters like earthquake activity, temperature fluctuations, and vibration levels shown. The EWSD_SMMRMote allows operators to monitor milling operations remotely from any place with an internet connection by utilizing IoT Wifi capabilities.
BEST METHOD OF WORKING
This innovation relies heavily on the EWSD_SMMTMote, which is outfitted with an STM32 Processor Board, an XBee Module, a vibration sensor, a temperature sensor, a seismic sensor, and a power supply. It gathers real-time data on vibration, temperature, and seismic activity from Simplex Milling Machines while they are in operation, allowing for proactive health monitoring and prompt interventions to maximize machine performance.
The STM32 Processor Board, XBee Module, ESP32 Wifi Module, and Power Supply equipped on the EWSD_SMMRMote play a crucial role in enabling internet connectivity and wireless communication. This allows health data collected by the EWSD_SMMTMote to be seamlessly transmitted to a customized web dashboard, allowing for remote monitoring of Simplex Milling Machines and improving operational flexibility.
This invention's central processing unit, the STM32 Processor Board, which is integrated with the EWSD_SMMTMote and EWSD_SMMRMote, handles data processing, control operations, and local computations for both the motes, guaranteeing accurate and effective monitoring of Simplex Milling Machines throughout milling operations.
The EWSD_SMMTMote, which is integrated into the XBee Module, is essential for real-time health monitoring of Simplex Milling Machines and remote accessibility via the web dashboard. It establishes wireless communication and facilitates smooth data transfer and communication.
The Vibration Sensor is integrated with EWSD_SMMTMote, which is vital for gathering vibration data in real time when milling, allowing the Simplex Milling Machines to be monitored and evaluated for health, and offering vital information for preventative maintenance and performance enhancement.
The Temperature Sensor is integrated with EWSD_SMMTMote to track the Simplex Milling Machines' operational temperature while they are milling, offering vital information for a real-time health evaluation and supporting preventive maintenance procedures.
This innovation uses the Seismic Sensor in conjunction with EWSD_SMMTMote to identify and record seismic activity while milling. This allows for comprehensive real-time health monitoring of Simplex Milling Machines, which helps to identify possible problems and improves overall operational reliability.
The integration of the ESP32 WiFi Module with the EWSD_SMMRMote enables internet access and the smooth transfer of health data gathered by the EWSD_SMMTMote to a customized web dashboard, allowing for the internet-based remote monitoring of Simplex Milling Machines.
The Power Supply plugs into both the EWSD_SMMTMote and the EWSD_SMMRMote, giving both motes the electrical energy they require. This ensures dependable and continuous operation throughout the health monitoring of Simplex Milling Machines during milling operations.
ADVANTAGES OF THE INVENTION
1. This invention would not be possible without the EWSD_SMMTMote, which records temperature, vibration, and seismic activity data in real time from Simplex Milling Machines while they are in operation. In order to maximize machine performance, this makes proactive health monitoring possible and enables prompt interventions.
2. In order to enable wireless communication and internet connectivity, the EWSD_SMMRMote is essential. This makes it easier for health data gathered by the EWSD_SMMTMote to be transferred to a personalized online dashboard, allowing for remote Simplex Milling Machine monitoring and improving operational flexibility.
3. This invention's central processing unit, the STM32 Processor Board, manages local computations, control operations, and data processing for the EWSD_SMMTMote and EWSD_SMMRMote. This guarantees precise and effective monitoring of Simplex Milling Machines while they are being milled.
4. The EWSD_SMMTMote and EWSD_SMMRMote rely on the XBee Module to establish wireless connection. This enables remote accessible via the web dashboard and smooth data transfer and communication, both of which are essential for the real-time health monitoring of Simplex Milling Machines.
5. The Vibration Sensor is necessary to record vibration data in real time while milling. It gives the EWSD_SMMTMote the ability to track and evaluate the condition of Simplex Milling Machines, giving vital information for preventative maintenance and enhanced performance.
6. The Temperature Sensor is a crucial component of this invention since it enables the EWSD_SMMTMote to keep track of the Simplex Milling Machines' operating temperatures while they are being milled. This helps with preventive maintenance and gives vital information for in-the-moment health assessments.
7. This invention uses the Seismic Sensor to identify and record seismic activity while milling. This makes it possible for the EWSD_SMMTMote to offer thorough real-time health monitoring of Simplex Milling Machines, which improves overall operational reliability and helps identify possible problems.
8. The EWSD_SMMRMote's ESP32 WiFi Module makes it easier for the device to connect to the internet, which makes it possible for the health data that the device collects to be seamlessly transferred to a customized online dashboard. This feature allows Simplex Milling Machines to be remotely monitored via the internet.
, Claims:1. An external wsn device for health monitoring of simplex milling machine within milling operation comprises EWSD_SMMTMote (200a), which is outfitted with an STM32 Processor Board (206g), an XBee Module (201b), a vibration sensor (202c), a temperature sensor (205f), a seismic sensor (204e), and a power supply (203d), it gathers real-time data on vibration, temperature, and seismic activity from Simplex Milling Machines while they are in operation, allowing for proactive health monitoring and prompt interventions to maximize machine performance.
2. The device as claimed in claim 1, wherein the STM32 Processor Board, XBee Module, ESP32 Wifi Module, and Power Supply equipped on the EWSD_SMMRMote play a crucial role in enabling internet connectivity and wireless communication, this allows health data collected by the EWSD_SMMTMote to be seamlessly transmitted to a customized web dashboard, allowing for remote monitoring of Simplex Milling Machines and improving operational flexibility.
3. The device as claimed in claim 1, wherein this invention's central processing unit, the STM32 Processor Board, which is integrated with the EWSD_SMMTMote and EWSD_SMMRMote, handles data processing, control operations, and local computations for both the motes, guaranteeing accurate and effective monitoring of Simplex Milling Machines throughout milling operations.
4. The device as claimed in claim 1, wherein the EWSD_SMMTMote, which is integrated into the XBee Module, is essential for real-time health monitoring of Simplex Milling Machines and remote accessibility via the web dashboard, it establishes wireless communication and facilitates smooth data transfer and communication.
5. The device as claimed in claim 1, wherein the Vibration Sensor is integrated with EWSD_SMMTMote, which is vital for gathering vibration data in real time when milling, allowing the Simplex Milling Machines to be monitored and evaluated for health, and offering vital information for preventative maintenance and performance enhancement.
6. The device as claimed in claim 1, wherein the Temperature Sensor is integrated with EWSD_SMMTMote to track the Simplex Milling Machines' operational temperature while they are milling, offering vital information for a real-time health evaluation and supporting preventive maintenance procedures.
7. The device as claimed in claim 1, wherein this innovation uses the Seismic Sensor in conjunction with EWSD_SMMTMote to identify and record seismic activity while milling, this allows for comprehensive real-time health monitoring of Simplex Milling Machines, which helps to identify possible problems and improves overall operational reliability.
8. The device as claimed in claim 1, wherein the integration of the ESP32 WiFi Module with the EWSD_SMMRMote enables internet access and the smooth transfer of health data gathered by the EWSD_SMMTMote to a customized web dashboard, allowing for the internet-based remote monitoring of Simplex Milling Machines.
9. The device as claimed in claim 1, wherein the Power Supply plugs into both the EWSD_SMMTMote and the EWSD_SMMRMote, giving both motes the electrical energy they require, this ensures dependable and continuous operation throughout the health monitoring of Simplex Milling Machines during milling operations.

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