EXTERNAL PLUGIN ZIGBEE DEVICE FOR REMOTE ANGLE CONTROL IN SERVO INJECTION MOLDING MACHINE FOR MEDICAL EQUIPMENT MANUFACTURING

Abstract

External Plugin ZigBee Device for Remote Angle Control in Servo Injection Molding Machine for Medical Equipment Manufacturing An External Plugin ZigBee Device is designed to enable remote angle control in a Servo Injection Molding Machine for medical equipment manufacturing. The invention integrates a TRCDS_EKMote equipped with a Raspberry Pi Processor Board, ZigBee Modem, HT Servo Driver, Feedback Sensor, RTC Module, Indicator, and Power Supply to facilitate seamless data exchange with a cloud-based system, ensuring effective remote monitoring and precise angle control. The device also incorporates an EXRCD_SIMNode featuring components like a Raspberry Pi Processor Board, ZigBee Modem, ESP32 WiFi Module, HMI Display, Customized Rotary Encoder Switchboard, and Power Supply, offering enhanced connectivity, user-friendly interfaces, and on-site operational control. This combination ensures reliable wireless communication, precise molding operations, and improved accessibility and efficiency for medical equipment production.

Specification

Description:FIELD OF THE INVENTION
This invention relates to an External Plugin ZigBee Device for Remote Angle Control in Servo Injection Molding Machine for Medical Equipment Manufacturing
BACKGROUND OF THE INVENTION
This creative solution addresses the difficulty of developing and refining angle control systems for Servo Injection Molding Machines, particularly in the context of producing medical equipment. In this particular scenario, traditional control systems might not be able to meet the requirements of modern manufacturing settings regarding accessibility and adaptability. Some of the issues that exist now include limited remote control capabilities, inadequate real-time feedback, and limited interaction with modern IoT technology. When working remotely, operators and authorized people face challenges in effectively monitoring and adjusting angles.
JP4866744B2 - This patent describes an injection molding machine designed to reduce the molding cycle time. It features a rotary table with an eject pin mechanism that engages during rotation to expedite the ejection process once the rotary table reaches a static state.
Research Gap: The innovation introduced here is an external wireless solution using ZigBee and IoT technology for precise servo angle control, specifically adapted for servo injection molding machines in medical equipment manufacturing.
JPH03251421A - This invention relates to a mold-clamping and injection mechanism in an injection molding machine that allows continuous operation of clamping and injection functions. By using a selective operating switch, the machine regulates operation through a block plate and clamping mechanism to ensure efficient loading and unloading cycles. Research Gap: The novelty here is an external wireless system with ZigBee and IoT integration for accurate servo angle control in servo injection molding machines, tailored for medical equipment manufacturing.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
The manufacture of medical equipment benefits greatly from the novel approach to remote angle control in a servo injection molding machine. Its smooth integration of cloud computing and wireless technology allows operators and authorized workers to precisely regulate the machine's angle remotely. Enhancing operational flexibility and efficiency, the system offers remote control via an easy-to-use web dashboard and on-site control via a customized physical interface.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This invention runs on a well-thought-out system made up of the EXTCD_SIMNode and EXRCD_SIMNode, two separate nodes. Dedicated to basic control components, the EXTCD_SIMNode is outfitted with a Raspberry Pi Processor Board, ZigBee Modem, HT Servo Driver, Feedback Sensor, RTC Module, Indicator, and Power Supply. The Raspberry Pi functions as the main processor, handling control and communication functions. Through its ability to connect the node to other components, the ZigBee Modem enables wireless communication. The injection molding machine's servo mechanism is managed by the HT Servo Driver, which allows for accurate angle control. By giving real-time feedback on the machine's status, the Feedback Sensor improves control and precision. Precise timing is maintained via the RTC Module, which is essential for manufacturing procedures. The Power Supply guarantees the system's consistent and dependable operation, while the Indicator provides visible cues.
The Raspberry Pi Processor Board, ZigBee Modem, ESP32 WiFi Module, HMI Display, Customized Rotary Encoder Switchboard, and Power Supply, on the other hand, are all included in the EXRCD_SIMNode. This node is intended for remote control and user interaction. The ESP32 Wifi Module provides internet connectivity, and the Raspberry Pi and ZigBee Modem continue to function as communication devices. A physical method of on-site control is provided by the Customized Rotary Encoder Switchboard, while the HMI Display gives an intuitive user interface. The Power Supply guarantees continuous operation. The incorporation of these nodes into a Servo Injection Molding Machine is the innovation at hand. The machine can be operated remotely via a customized online dashboard user interface, or on-site by authorized staff using the Customized Rotary Encoder Switchboard. Reliable wireless communication between nodes is made possible by ZigBee technology, which results in a responsive and networked system. By enabling users to monitor and manage the machine from any location with an internet connection, IoT-based cloud technology improves accessibility.
BEST METHOD OF WORKING
1. The Servo Injection Molding Machine and the cloud-based system can communicate and exchange data seamlessly thanks to the TRCDS_EKMote, which is outfitted with a Raspberry Pi Processor Board, ZigBee Modem, HT Servo Driver, Feedback Sensor, RTC Module, Indicator, and Power Supply. This allows for effective remote monitoring and control of angle parameters in the manufacturing of medical equipment.
2. The Raspberry Pi Processor Board, ZigBee Modem, ESP32 WiFi Module, HMI Display, Customized Rotary Encoder Switchboard, and Power Supply equipped EXRCD_SIMNode is used to enhance accessibility and operational efficiency in the Servo Injection Molding Machine for the manufacturing of medical equipment by offering a user-friendly interface, facilitating remote control through a customized web dashboard, and guaranteeing seamless connectivity.
3. The two motes' integrated ZigBee modem is utilized to improve the Servo Injection Molding Machine's overall responsiveness and efficiency in the production of medical equipment by permitting dependable wireless communication between components and enabling seamless connectivity for remote control.
4. The TRCDS_EKMote's integrated HT Servo Driver is utilized to precisely control the angle in the Servo Injection Molding Machine for the production of medical equipment, guaranteeing precise and effective molding operations.
5. The data Sensor built into TRCDS_EKMote is used to improve precision and facilitate well-informed decision-making in the manufacturing processes of medical equipment by giving real-time data on the status of the Servo Injection Molding Machine.
6. The EXRCD_SIMNode's essential ESP32 Wifi Module is used to improve accessibility and efficiency in the Servo Injection Molding Machine for the production of medical equipment by enabling internet connectivity and enabling remote control and monitoring through a customized web dashboard.
7. The Servo Injection Molding Machine in the manufacturing of medical equipment is controlled on-site by the Customized Rotary Encoder Switchboard, which is specifically designed and interfaced on EXRCD_SIMNode. This improves user interaction and boosts system efficiency overall.
ADVANTAGES OF THE INVENTION
1. The TRCDS_EKMote is essential to this invention because it allows data interchange and smooth connection between the cloud-based system and the servo injection molding machine. This guarantees effective remote monitoring and angle parameter control in the production of medical equipment.
2. A key component of this invention is the EXRCD_SIMNode, which provides an intuitive user interface, enables remote control via a personalized online dashboard, and guarantees seamless connectivity. This improves accessibility and efficiency of operation in the Servo Injection Molding Machine used in the production of medical equipment.
3. The ZigBee Modem, which enables dependable wireless communication between components, plays a crucial part in this invention. It makes seamless connectivity possible for remote control, which improves the Servo Injection Molding Machine's overall responsiveness and productivity in the production of medical equipment.
4. The HT Servo Driver, which offers exact control over the angle in the Servo Injection Molding Machine for the production of medical equipment, is crucial to this breakthrough. This guarantees precise and effective molding procedures.
5. This innovation would not be possible without the ESP32 Wifi Module, which allows for internet access and allows for remote control and monitoring via a personalized web dashboard. This helps to improve accessibility and efficiency in the Servo Injection Molding Machine used in the production of medical equipment.
, Claims:1. An External Plugin ZigBee device for Remote Angle Control in Servo Injection Molding Machine for Medical Equipment Manufacturing, comprises of a Servo Injection Molding Machine integrated with a TRCDS_EKMote (101), equipped with a Raspberry Pi Processor Board (102), ZigBee Modem (103), HT Servo Driver (104), Feedback Sensor (105), RTC Module (106), Indicator (107), and Power Supply (108), enabling seamless data exchange with a cloud-based system for effective remote monitoring and precise angle control in medical equipment manufacturing.
2. The device, as claimed in Claim 1, wherein the EXRCD_SIMNode (201) includes a Raspberry Pi Processor Board (202), ZigBee Modem (203), ESP32 WiFi Module (204), HMI Display (205), Customized Rotary Encoder Switchboard (206), and Power Supply (207), facilitating a user-friendly interface, remote operation via a customized web dashboard, and enhanced connectivity for Servo Injection Molding Machine efficiency.
3. The device, as claimed in Claim 1, wherein the ZigBee Modem (103, 203) integrated into both TRCDS_EKMote and EXRCD_SIMNode ensures reliable wireless communication between components, enhancing the responsiveness and operational efficiency of the Servo Injection Molding Machine in medical equipment production.
4. The device, as claimed in Claim 1, wherein the HT Servo Driver (104) integrated with TRCDS_EKMote precisely controls the molding angle of the Servo Injection Molding Machine, ensuring accurate and efficient manufacturing processes for medical equipment.
5. The device, as claimed in Claim 1, wherein the Feedback Sensor (105) in TRCDS_EKMote provides real-time data on the operational status of the Servo Injection Molding Machine, improving precision and supporting informed decision-making in medical equipment production.
6. The device, as claimed in Claim 1, wherein the ESP32 WiFi Module (204) in EXRCD_SIMNode enables internet connectivity, allowing remote monitoring and control of the Servo Injection Molding Machine through a customized web dashboard, improving accessibility and operational flexibility.
7. The device, as claimed in Claim 1, wherein the Customized Rotary Encoder Switchboard (206) in EXRCD_SIMNode provides on-site control of the Servo Injection Molding Machine, enhancing user interaction and overall system efficiency in medical equipment manufacturing.

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