EXTERNAL IOT DEVICE FOR PRESSURE MONITORING OF PRESSURE FORMING MACHINE WITHIN ELECTRONICS ENCLOSURE MANUFACTURING FACILITIES

Abstract

An external iot device for pressure monitoring of pressure forming machine within electronics enclosure manufacturing facilities comprises EPMITD_PFMNode (100) which is outfitted with an ATmega48 Board (100F), GSM Modem (100G), ESP01 Wifi Board (100A), Pressure Sensor (100B), RTC Module (100C), SD Card Module (100D), HMI Display (100H), and Power Supply (100E) is used to monitor and analyze pressure exerted by Pressure Forming Machines in real-time the EPMITD_PFMNode's built-in GSM modem is utilized to facilitate data transmission and remote connectivity, enabling real-time monitoring of pressure data that the EPMITD_PFMNode collects from Pressure Forming Machines inside electronics enclosure production plants.

Specification

Description:FIELD OF THE INVENTION
This invention relates to external iot device for pressure monitoring of pressure forming machine within electronics enclosure manufacturing facilities.
BACKGROUND OF THE INVENTION
This innovative approach improves operational effectiveness, productivity, and quality control, which advances the manufacturing process and product quality. The technology provides real-time manufacturing process insights by continuously measuring and analyzing pressure data generated by forming machines.
Traditional methods of pressure monitoring throughout the forming process are limited in their ability to analyze data thoroughly and in real-time, which makes it harder to maintain efficiency and quality. To ensure ideal manufacturing conditions, operators are looking for a solution that can measure pressure continuously, analyze data in real-time, and provide actionable insights.
US10850469B2: A box forming machine includes a converter assembly, a fold assembly, and an attachment assembly. The converter assembly converts sheet material into a box template. The fold assembly engages a first end of the box template and moves the first end of the box template to a predetermined position. The attachment assembly engages a second end of the box template and moves the second end of the box template toward and into engagement with the first end of the box template to attach the first and second ends of the box template together.
RESEARCH GAP: An innovative Device with IoT and Cloud integration for Pressure Monitoring of Pressure Forming Machine within Electronics Enclosure Manufacturing Facilities include is the novelty of the system.
JP2023022211A: A box forming machine 108 includes a converter assembly 112, a fold assembly 114, and an attachment assembly 116. The converter assembly converts a sheet material 104 into a box template. The fold assembly engages a first end of the box template and moves the first end of the box template to a predetermined position. The attachment assembly engages a second end of the box template and moves the second end of the box template toward and into engagement with the first end of the box template to attach the first end and the second end of the box template together.
RESEARCH GAP: An innovative Device with IoT and Cloud integration for Pressure Monitoring of Pressure Forming Machine within Electronics Enclosure Manufacturing Facilities include is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
With the help of IoT technology and machine learning algorithms, this creative system makes it possible to monitor, analyze, and regulate the pressure-forming process in a proactive manner. This improves productivity, quality control, and operational efficiency. Fundamentally, the system combines different hardware elements, such as sensors, display interfaces, communication modules, and microcontrollers, to enable real-time data gathering and analysis. The EPMITD_PFMNode's pressure sensor, which is integrated into the enclosure manufacturing process, is the main data acquisition component that records vital information about pressure exertion at different phases of the forming operation. It does this by continuously measuring the pressure generated by the PFM.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
With the help of IoT technology and machine learning algorithms, this creative system makes it possible to monitor, analyze, and regulate the pressure-forming process in a proactive manner. This improves productivity, quality control, and operational efficiency. Fundamentally, the system combines different hardware elements, such as sensors, display interfaces, communication modules, and microcontrollers, to enable real-time data gathering and analysis. The EPMITD_PFMNode's pressure sensor, which is integrated into the enclosure manufacturing process, is the main data acquisition component that records vital information about pressure exertion at different phases of the forming operation. It does this by continuously measuring the pressure generated by the PFM.
The ESP01 WiFi board and the GSM modem, two integrated communication modules, are used to process and transmit the pressure data that has been acquired. These modules provide seamless data transmission to chosen cloud servers for additional analysis and storage by enabling both local and remote access. The data is processed by custom machine learning algorithms created for this application once it reaches the cloud server. These algorithms analyze the data over time to find patterns and abnormalities in the pressure data, including FFT (Fast Fourier Transform) analysis. Furthermore, trending data charts are produced to show changes in pressure over time visually.
Additionally, the system has features that allow it to send out crucial alerts in response to deviations from the pressure data or predefined thresholds. The local Human-Machine Interface (HMI) display and the web-based dashboard that operators can access through their accounts get these notifications in real-time. Operators have remote access to essential information about the pressure forming process from any internet-enabled device by using the customized online dashboard. Operators have access to trending data charts, live pressure data monitoring, FFT analysis results, and real-time alert response through the dashboard.
BEST METHOD OF WORKING
To enable quality assurance and operational efficiency in electronics enclosure manufacturing facilities, the EPMITD_PFMNode which is outfitted with an ATmega48 Board, GSM Modem, ESP01 Wifi Board, Pressure Sensor, RTC Module, SD Card Module, HMI Display, and Power Supply is used to monitor and analyze pressure exerted by Pressure Forming Machines in real-time.
The EPMITD_PFMNode's built-in GSM modem is utilized to facilitate data transmission and remote connectivity, enabling real-time monitoring of pressure data that the EPMITD_PFMNode collects from Pressure Forming Machines inside electronics enclosure production plants.
The EPMITD_PFMNode also incorporates the ESP01 Wifi Board, which is utilized to provide wireless communication. This allows the EPMITD_PFMNode to send pressure data to cloud servers for real-time monitoring and analysis in manufacturing facilities for electronics enclosures.
The EPMITD_PFMNode's embedded Pressure Sensor is used to record pressure data in real time from pressure forming machines. This data is crucial for tracking and improving the production process in facilities that manufacture electronics enclosures.
To help with monitoring and decision-making in electronics enclosure manufacturing facilities, the HMI Display, which is interfaced on EPMITD_PFMNode, gives operators an intuitive interface to visualize real-time pressure data, FFT analysis results, trending data charts, and critical alerts.
ADVANTAGES OF THE INVENTION
1. The EPMITD_PFMNode is a sophisticated Internet of Things gadget that combines multiple elements to track and evaluate pressure applied by Pressure Forming Machines in real time. This feature improves operational effectiveness and quality control in electronics enclosure production plants.
2. Real-time monitoring of pressure data gathered by the EPMITD_PFMNode from Pressure Forming Machines within electronics enclosure production facilities is made possible by the GSM Modem, which also enables remote communication and data transmission.
3. The Pressure Sensor records pressure data in real time from Pressure Forming Machines, providing crucial data for manufacturing process optimization and monitoring in electronics enclosure manufacturing facilities.
4. The HMI Display helps operators by providing an easy-to-use interface for visualizing FFT analysis findings, trending data charts, real-time pressure data, and urgent alarms. This makes it easier for production facilities that produce electronics enclosures to monitor and make decisions.
, Claims:1. An external iot device for pressure monitoring of pressure forming machine within electronics enclosure manufacturing facilities comprises EPMITD_PFMNode (100) which is outfitted with an ATmega48 Board (100F), GSM Modem (100G), ESP01 Wifi Board (100A), Pressure Sensor (100B), RTC Module (100C), SD Card Module (100D), HMI Display (100H), and Power Supply (100E) is used to monitor and analyze pressure exerted by Pressure Forming Machines in real-time.
2. The device as claimed in claim 1, wherein the EPMITD_PFMNode's built-in GSM modem is utilized to facilitate data transmission and remote connectivity, enabling real-time monitoring of pressure data that the EPMITD_PFMNode collects from Pressure Forming Machines inside electronics enclosure production plants.
3. The device as claimed in claim 1, wherein the EPMITD_PFMNode also incorporates the ESP01 Wifi Board, which is utilized to provide wireless communication, this allows the EPMITD_PFMNode to send pressure data to cloud servers for real-time monitoring and analysis in manufacturing facilities for electronics enclosures.
4. The device as claimed in claim 1, wherein the EPMITD_PFMNode's embedded Pressure Sensor is used to record pressure data in real time from pressure forming machines, this data is crucial for tracking and improving the production process in facilities that manufacture electronics enclosures.
5. The device as claimed in claim 1, wherein to help with monitoring and decision-making in electronics enclosure manufacturing facilities, the HMI Display, which is interfaced on

EPMITD_PFMNode, gives operators an intuitive interface to visualize real-time pressure data, FFT analysis results, trending data charts, and critical alerts.

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