ENHANCEMENT OF TEXTILE INDUSTRY CHEMICAL BONDING MACHINE WITH NRF-BASED RF TEMPERATURE AND OVERHEAT MONITORING

Abstract

An enhancement of textile industry chemical bonding machine with nrf-based rf temperature and overheat monitoring comprises TICB_MNTNode (10), which is outfitted with an STM32 Board (17), nRF Module (11), mlx90614 Sensor (15), Relay Module (14), RTC Module (16), Indicator (12), and Power Supply (13), this allows for automated control mechanisms and provides vital information for improved safety and efficiency in chemical bonding machines used in the textile industry the RICB_MNTNode, which is outfitted with an STM32 Board, nRF Module, ESP01 Wifi Board, HMI Display, and Power Supply, serves as the remote monitoring and control unit, it allows for internet connectivity and wireless communication, allowing operators to monitor and remotely access the status of chemical bonding machines used in the textile industry through an intuitive interface, this guarantees real-time monitoring and timely responses to critical conditions.

Specification

Description:FIELD OF THE INVENTION
This invention relates to enhancement of textile industry chemical bonding machine with nrf-based rf temperature and overheat monitoring.
BACKGROUND OF THE INVENTION
This innovative device introduces sophisticated temperature and overheat monitoring for chemical bonding machines, revolutionizing the textile sector. This technology combines wireless connection, cloud-based analytics, and remote monitoring features to improve operational efficiency and safety requirements. Real-time data from sensors mounted on the equipment is transferred to a specialized cloud server, where machine learning algorithms examine the data over time. The results are then displayed on an intuitive interface, providing operators with insightful information about temperature trends and potential overheating situations.
The textile industry faces a critical problem in ensuring the safe and effective operation of chemical bonding machines, as temperature control and overheating concerns can have a significant impact on worker health and operational effectiveness. Machine failures, production halts, and an increased risk of accidents occur when operators are unable to proactively address possible issues due to a lack of a centralized, state-of-the-art monitoring system.
US10138517B2: An array of transportable particle sets is used in a microfluidic device for performing chemical reactions in the microfluidic device. The microfluidic device comprises a main channel and intersecting side channels, the main channel and side channels forming a plurality of intersections. The array of particle sets is disposed in the main channel, and the side channels are coupled to reagents. As the particle sets are transported through the intersections of the main channel and the side channels, reagents are flowed through the side channels into contact with each array member (or selected array members), thereby providing a plurality of chemical reactions in the microfluidic system.
RESEARCH GAP: Wireless overheat monitoring and protection system in Chemical Bonding Machine using nRF and Cloud with in textile industry is the novelty of the system.
DE60045917D1: Arrays of flowable or fixed particle sets are used in microfluidic systems for performing assays and modifying hydrodynamic flow. Also provided are assays utilizing flowable or fixed particle sets within a microfluidic system, as well as kits, apparatus and integrated systems comprising arrays and array members. The application particularly focusses on methods of performing a plurality of chemical reactions, for instance nucleic acid synthesis and sequencing reactions, in said microfluidic devices.
RESEARCH GAP: Wireless overheat monitoring and protection system in Chemical Bonding Machine using nRF and Cloud with in textile industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This breakthrough optimizes the performance and safety of chemical bonding machines in the textile sector by seamlessly integrating cloud-based analytics, remote control features, and real-time monitoring. The two main nodes of the system, the TICB_MNTNode and the RICB_MNTNode, work together in a cooperative network to monitor and improve the performance of chemical bonding equipment. The chemical bonding machine's installed local monitoring device is called TICB_MNTNode. The STM32 Board, nRF Module, mlx90614 Sensor, Relay Module, RTC Module, Indicator, and Power Supply are among the many parts that make it up. It is the duty of this node to gather vital information about temperature and any overheating situations. Accurate temperature measurements are obtained by the mlx90614 Sensor, and wireless connectivity for data transmission is made possible by the nRF Module. As a control mechanism, the Relay Module prevents possible harm by immediately turning the machine off in the event of an overheat condition. Accurate timekeeping is ensured by the RTC Module, and visible signals for real-time monitoring are provided via an indicator.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This breakthrough optimizes the performance and safety of chemical bonding machines in the textile sector by seamlessly integrating cloud-based analytics, remote control features, and real-time monitoring. The two main nodes of the system, the TICB_MNTNode and the RICB_MNTNode, work together in a cooperative network to monitor and improve the performance of chemical bonding equipment. The chemical bonding machine's installed local monitoring device is called TICB_MNTNode. The STM32 Board, nRF Module, mlx90614 Sensor, Relay Module, RTC Module, Indicator, and Power Supply are among the many parts that make it up. It is the duty of this node to gather vital information about temperature and any overheating situations. Accurate temperature measurements are obtained by the mlx90614 Sensor, and wireless connectivity for data transmission is made possible by the nRF Module. As a control mechanism, the Relay Module prevents possible harm by immediately turning the machine off in the event of an overheat condition. Accurate timekeeping is ensured by the RTC Module, and visible signals for real-time monitoring are provided via an indicator.
The RICB_MNTNode, on the other hand, functions as a remote control and monitoring device. It is made up of parts such the ESP01 Wifi Board, nRF Module, STM32 Board, Power Supply, and HMI Display. The nRF Module allows for communication with the TICB_MNTNode. By establishing internet access, the ESP01 Wifi Board makes it possible to monitor remotely. As a user interface, the HMI Display gives operators a thorough picture of the state of the machine. The two nodes' combined acquired data is sent to a cloud server that was created especially for this invention. In order to examine the sensor data over time, this cloud server includes established machine learning algorithms. Both a dedicated web dashboard and the HMI Display display the results. Based on analytics and predetermined restrictions, critical alerts are generated, shown on the online dashboard and HMI Display, and emailed to operators so they may respond to possible problems right away. The Relay Module on the TICB_MNTNode is triggered to automatically shut down the chemical bonding machine in the event that an overheat condition exceeds an operator-set limit. This is complemented by the development and distribution of alerts, guaranteeing a prompt response to urgent situations.
BEST METHOD OF WORKING
Real-time temperature and overheat data is collected by the TICB_MNTNode, which is outfitted with an STM32 Board, nRF Module, mlx90614 Sensor, Relay Module, RTC Module, Indicator, and Power Supply. This allows for automated control mechanisms and provides vital information for improved safety and efficiency in chemical bonding machines used in the textile industry.
The RICB_MNTNode, which is outfitted with an STM32 Board, nRF Module, ESP01 Wifi Board, HMI Display, and Power Supply, serves as the remote monitoring and control unit. It allows for internet connectivity and wireless communication, allowing operators to monitor and remotely access the status of chemical bonding machines used in the textile industry through an intuitive interface. This guarantees real-time monitoring and timely responses to critical conditions.
The STM32 Board, which is integrated into both of the motes, serves as a crucial microcontroller that processes data, controls hardware interfaces, and facilitates smooth communication between different parts, all of which are essential to the general operation and management of the chemical bonding machine monitoring system for the textile industry.
The textile industry chemical bonding machine monitoring system is made possible by the nRF Module, which is also integrated into both motes. Its wireless communication capabilities allow for effective data transfer between the remote monitoring unit (RICB_MNTNode) and the on-machine monitoring unit (TICB_MNTNode), enabling seamless connectivity and real-time information exchange.
Accurate temperature detection on the chemical bonding machine is handled by the mlx90614 Sensor, which is integrated into the TICB_MNTNode. It provides real-time data that is critical for monitoring and proactively managing any overheating concerns in the textile sector.
The Relay Module, which is connected to the TICB_MNTNode, is utilized to activate the chemical bonding machine's automated shutdown in the event that the on-machine monitoring unit (TICB_MNTNode) detects critical overheat conditions. This improves safety and guards against potential harm in the textile industry.
The RICB_MNTNode's integrated ESP01 WiFi Board is used to provide internet connectivity for the remote monitoring unit (RICB_MNTNode). This enables operators to access real-time data and control features of the chemical bonding machines used in the textile industry from a distance using an intuitive interface.
To improve accessibility and speed up decision-making, the HMI Display, which is interfaced on the RICB_MNTNode, is utilized to give operators an easy-to-use interface to visualize and track the state of textile industry chemical bonding machines in real-time.
ADVANTAGES OF THE INVENTION
1. The TICB_MNTNode serves as the on-machine monitoring unit in this novel system, collecting temperature and overheat data in real time via sensors and communication modules. This capacity provides critical insights for enhanced safety and efficiency in chemical bonding machines used in the textile sector, as well as automated control mechanisms.
2. As the remote monitoring and control unit, the RICB_MNTNode plays a crucial part in this advancement. It makes wireless communication and internet connectivity possible, enabling operators to monitor and control chemical bonding machine status remotely in the textile industry. This guarantees real-time monitoring and allows for quick reactions to crucial situations through an intuitive interface.
3. A crucial component of this innovation is the nRF Module, which offers wireless communication capabilities to facilitate effective data transfer between the remote monitoring unit (RICB_MNTNode) and the on-machine monitoring unit (TICB_MNTNode). The chemical bonding machine monitoring system used in the textile industry is guaranteed to perform seamlessly and to share information in real time thanks to this capabilities.
4. This breakthrough would not be possible without the mlx90614 Sensor, which is essential to precise temperature sensing on chemical bonding equipment. It offers real-time data that is crucial for keeping an eye on and proactively resolving possible overheating problems in the textile sector.
5. The Relay Module is essential to this innovation because it allows chemical bonding machines to be automatically shut down when the on-machine monitoring unit (TICB_MNTNode) detects critical overheat conditions. In the textile sector, this improves safety and averts possible harm.
6. A key component of this invention is the ESP01 Wifi Board, which makes it possible for the remote monitoring unit (RICB_MNTNode) to have internet connectivity. Through an intuitive interface, this enables operators to operate chemical bonding machine functions and obtain real-time data from a distant location in the textile sector.
7. A key component of this innovation is the HMI Display, which gives operators an intuitive way to see and track the current condition of chemical bonding equipment used in the textile sector.This makes things more accessible and makes decisions easier to make quickly.
, Claims:1. An enhancement of textile industry chemical bonding machine with nrf-based rf temperature and overheat monitoring comprises TICB_MNTNode (10), which is outfitted with an STM32 Board (17), nRF Module (11), mlx90614 Sensor (15), Relay Module (14), RTC Module (16), Indicator (12), and Power Supply (13), this allows for automated control mechanisms and provides vital information for improved safety and efficiency in chemical bonding machines used in the textile industry.
2. The machine as claimed in claim 1, wherein the RICB_MNTNode, which is outfitted with an STM32 Board, nRF Module, ESP01 Wifi Board, HMI Display, and Power Supply, serves as the remote monitoring and control unit, it allows for internet connectivity and wireless communication, allowing operators to monitor and remotely access the status of chemical bonding machines used in the textile industry through an intuitive interface, this guarantees real-time monitoring and timely responses to critical conditions.
3. The machine as claimed in claim 1, wherein the STM32 Board, which is integrated into both of the motes, serves as a crucial microcontroller that processes data, controls hardware interfaces, and facilitates smooth communication between different parts, all of which are essential to the general operation and management of the chemical bonding machine monitoring system for the textile industry.
4. The machine as claimed in claim 1, wherein the textile industry chemical bonding machine monitoring system is made possible by the nRF Module, which is also integrated into both motes, its wireless communication capabilities allow for effective data transfer between the remote monitoring unit (RICB_MNTNode) and the on-machine monitoring unit (TICB_MNTNode), enabling seamless connectivity and real-time information exchange.
5. The machine as claimed in claim 1, wherein accurate temperature detection on the chemical bonding machine is handled by the mlx90614 Sensor, which is integrated into the TICB_MNTNode, it provides real-time data that is critical for monitoring and proactively managing any overheating concerns in the textile sector.
6. The machine as claimed in claim 1, wherein the Relay Module, which is connected to the TICB_MNTNode, is utilized to activate the chemical bonding machine's automated shutdown in the event that the on-machine monitoring unit (TICB_MNTNode) detects critical overheat conditions, this improves safety and guards against potential harm in the textile industry.
7. The machine as claimed in claim 1, wherein the RICB_MNTNode's integrated ESP01 WiFi Board is used to provide internet connectivity for the remote monitoring unit (RICB_MNTNode), this enables operators to access real-time data and control features of the chemical bonding machines used in the textile industry from a distance using an intuitive interface.
8. The machine as claimed in claim 1, wherein to improve accessibility and speed up decision-making, the HMI Display, which is interfaced on the RICB_MNTNode, is utilized to give operators an easy-to-use interface to visualize and track the state of textile industry chemical bonding machines in real-time.

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