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DFT ANALYTICAL DEVICE ENHANCED BY XBEE TECHNOLOGY FOR CNC VERTICAL MACHINING CENTERS WITH VERTICAL ORIENTATION, UTILIZING THREE-AXIS VIBRATION DATA

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DFT ANALYTICAL DEVICE ENHANCED BY XBEE TECHNOLOGY FOR CNC VERTICAL MACHINING CENTERS WITH VERTICAL ORIENTATION, UTILIZING THREE-AXIS VIBRATION DATA

ORDINARY APPLICATION

Published

date

Filed on 23 November 2024

Abstract

A DFT Analytical Device Enhanced by XBee Technology for CNC Vertical Machining Centers with Vertical Orientation, Utilizing Three-Axis Vibration Data This innovative device integrates XBee RF and IoT technologies to revolutionize monitoring and diagnostics for CNC Vertical Machining Centers. The system comprises a WDTD_VMCNode with an ESP32 WiFi Board, XBee RF Module, and Three-Axis MEMS Vibration Sensor for local data collection, and a WDRD_VMCNode featuring GSM Modem, HMI Display, and Buzzer for remote communication and real-time alerts. The collected vibration data is processed via a cloud-based platform utilizing DFT analysis and machine learning algorithms. This system enhances predictive maintenance, operational efficiency, and real-time decision-making, ensuring optimal machine performance in industrial environments.

Patent Information

Application ID202411091319
Invention FieldELECTRONICS
Date of Application23/11/2024
Publication Number49/2024

Inventors

NameAddressCountryNationality
DR. SHAILESH KUMAR SINGHLOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
MONICA GULATILOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
TARA SINGLALOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
DR. ARUN MALIKLOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
VAIBHAV MITTALLOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia
DR. NITIN BHARDWAJLOVELY PROFESSIONAL UNIVERSITY, JALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia

Applicants

NameAddressCountryNationality
LOVELY PROFESSIONAL UNIVERSITYJALANDHAR-DELHI G.T. ROAD, PHAGWARA, PUNJAB-144 411, INDIA.IndiaIndia

Specification

Description:FIELD OF THE INVENTION
This invention relates to DFT Analytical Device Enhanced by XBee Technology for CNC Vertical Machining Centers with Vertical Orientation, Utilizing Three-Axis Vibration DataBACKGROUND OF THE INVENTION
This invention addresses the problem of efficiently maintaining and monitoring vertically oriented CNC vertical machining centers. Traditional machine health monitoring techniques often lack comprehensive analysis and real-time capabilities, leading to reactive rather than proactive maintenance tactics.
CN210790011U - The utility model relates to a numerical control machining center field, specifically a multi-angle machining center, including a support mounting panel set up horizontally. The top symmetry of the support mounting panel is provided with two sets of movable mounting covers, and the lower ends of the movable mounting covers are both provided with moving guide posts. The upper end of the support mounting panel is cooperatively provided with moving guideways. The left movable mounting cover is provided with a fixed mounting board, and the fixed mounting board includes several vertical tool magazines. This device significantly improves product machining efficiency, effectively reduces costs, and addresses the defect where multiple products cannot be processed by a single machine. When combined with a swivel work head on the workstation, this device can achieve five-axis processing with a single clamping.
Research Gap: Wireless DFT Analysis of 3-axis vibration data of CNC Vertical Machining Center is the novelty of the system.
CN201436138U - The utility model discloses a numerically controlled machining center machine for a keyhole specimen, comprising a machine body, an X-axis sliding table system, a Y-axis sliding table system, a Z-axis sliding plate, a clamp system, an upright column, and a milling head main shaft. The Y-axis sliding table system is arranged on the machine body, the X-axis sliding table system is arranged on the Y-axis sliding table system, and the clamp system is arranged on the X-axis sliding table system. The upright column is arranged on one end of the machine body, and the milling head main shaft is connected to the Z-axis sliding plate on the upright column through a milling head device. The milling head main shaft is arranged vertically, and an X-axis servo drive motor and a Y-axis servo drive motor enable the clamp system to move freely in the X-Y plane, while a Z-axis servo drive motor drives the milling head main shaft to perform vertical feeding in the Z-axis direction. The utility model directly processes stock into standard keyhole specimens through plain milling, side milling, bottom milling, V-slot milling, labeling, deburring, and cutting on the same machine, ensuring consistent properties of the produced specimens and high accuracy of detection data.
Research Gap: Wireless DFT Analysis of 3-axis vibration data of CNC Vertical Machining Center is the novelty of the system.




SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative solution integrates wireless connection and cloud-based data processing to revolutionize the monitoring and maintenance of CNC Vertical Machining Centers. It collects three-axis vibration data from the machines using advanced sensors, allowing for real-time performance and health monitoring.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:

FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This cutting-edge solution uses wireless connection technology and cloud-based data processing to provide continuous monitoring and analysis of CNC Vertical Machining Centers (VMCs). The WDTD_VMCNode and WDRD_VMCNode, which serve as the main hubs for data transmission and collecting, are at the center of it. These nodes are powered by ESP32 WiFi boards with XBee RF modules and include a three-axis MEMS vibration sensor, among other sensors. This allows for the seamless wireless transmission of sensor data to the cloud server. After being gathered, the sensor data is transferred using XBee-based RF technology to a cloud server that has been reserved especially for this use. This server acts as the main hub for data analysis, visualization, and storage. The data is processed by pre-programmed machine learning algorithms designed to assess the three-axis vibration data obtained from the CNC VMCs.
This allows for the real-time monitoring of machine health by detecting irregularities or potential problems based on vibration patterns. A customizable web dashboard and HMI displays are two of the interfaces via which the data analysis results can be accessed. Operators and maintenance staff can monitor machine performance and react quickly to system-generated alarms or warnings thanks to HMI displays, which give them real-time feedback. A thorough understanding of machine performance is also provided via the personalized web dashboard, which displays trending data charts with DFT analysis, real-time data updates, and important alerts. Because this dashboard can be accessed both online and offline, pertinent stakeholders may always be aware of the state of the machine, no matter where they are.
BEST METHOD OF WORKING
1. The WDTD_VMCNode is used for data collection to capture three-axis vibration data from CNC Vertical Machining Centers for real-time monitoring and analysis. It is equipped with an ESP32 WiFi Board, an XBee RF Module with Patch, an indicator, and a power supply.
2. The ESP32 WiFi Board, XBee RF Module with Patch, GSM Modem, HMI Display, Buzzer, and Power Supply equipped WDRD_VMCNode is used for wireless data collection process to enable real-time alerts and feedback regarding machine performance and health for operators and maintenance staff.
3. The XBee RF Module with Patch, which is integrated into both motes, is utilized to facilitate smooth wireless communication between the WDTD_VMCNode and WDRD_VMCNode. This allows sensor data to be transmitted to the cloud server for CNC Vertical Machining Center monitoring and analysis in real-time.
4. The WDTD_VMCNode's inbuilt Three Axis MEMS Vibration Sensor is used to precisely collect vibration data from CNC Vertical Machining Centers, offering vital information about the operation and health of the machines for in-the-moment monitoring and analysis.
5. The WDRD_VMCNode's integrated GSM modem is used to enable remote communication capabilities. This improves the overall effectiveness of CNC Vertical Machining Centers by enabling real-time alerts and notifications to be sent to operators and maintenance staff regarding machine health and performance.
6. The WDRD_VMCNode-interfaced HMI display is used to give operators and maintenance staff an easy-to-use interface to view real-time machine data, trending charts with DFT analysis, and critical alerts. This enables them to make well-informed decisions and take prompt action to maximize the performance of CNC Vertical Machining Centers.

ADVANTAGES OF THE INVENTION
1. Using state-of-the-art sensors and wireless communication technologies, the WDTD_VMCNode serves as the main data collection device. It collects three-axis vibration data from CNC Vertical Machining Centers in real-time, allowing for monitoring and analysis.
2. The WDRD_VMCNode adds features like GSM communication, an HMI display, and a buzzer to enhance the data gathering process. These features provide operators and maintenance staff with real-time alerts and feedback regarding the condition and performance of the machines.
3. The XBee RF Module with Patch offers smooth wireless connection between the WDTD_VMCNode and WDRD_VMCNode. This allows sensor data to be transmitted to the cloud server, enabling real-time CNC Vertical Machining Center monitoring and analysis.
4. The system precisely records vibration data from CNC Vertical Machining Centers by utilizing the Three Axis MEMS Vibration Sensor. This provides crucial information on the health and performance of the machine for in-the-moment monitoring and analysis within the cutting-edge system.
5. The HMI display provides operators and maintenance staff with an easy-to-use interface to view real-time machine data, trending charts with DFT analysis, and critical alerts. This enables them to make well-informed decisions and take prompt action to maximize the performance of CNC Vertical Machining Centers.
, Claims:1. A DFT Analytical Device Enhanced by XBee Technology for CNC Vertical Machining Centers with Vertical Orientation, Utilizing Three-Axis Vibration Data, comprises a WDTD_VMCNode (101) equipped with an ESP32 WiFi Board (102), XBee RF Module with Patch (103), Three-Axis MEMS Vibration Sensor (104), Indicator (105), and Power Supply (106), and a WDRD_VMCNode (201) equipped with an ESP32 WiFi Board (202), XBee RF Module with Patch (203), GSM Modem (204), HMI Display (205), Buzzer (206), and Power Supply (207),together, these devices enable wireless data collection, transmission, and real-time monitoring for enhanced machine health diagnostics in CNC Vertical Machining Centers.
2. The device, as claimed in Claim 1, wherein the XBee RF Module with Patch (103, 203) facilitates seamless wireless communication between the WDTD_VMCNode and WDRD_VMCNode, ensuring real-time transmission of vibration data for health and performance monitoring.
3. The device, as claimed in Claim 1, wherein the Three-Axis MEMS Vibration Sensor (104) integrated into the WDTD_VMCNode collects precise vibration data from CNC Vertical Machining Centers, enabling predictive maintenance and real-time performance analysis.
4. The device, as claimed in Claim 1, wherein the GSM Modem (204) in the WDRD_VMCNode provides remote communication capabilities, ensuring real-time alerts and notifications about machine health and performance to operators and maintenance staff.
5. The device, as claimed in Claim 1, wherein the HMI Display (205) interfaced with WDRD_VMCNode offers a user-friendly interface for operators to view real-time data, trending charts with DFT analysis, and critical alerts, supporting informed decision-making and immediate action.
6. The device, as claimed in Claim 1, wherein the Buzzer (206) in the WDRD_VMCNode provides audible alerts for critical health and performance anomalies, enhancing the responsiveness and safety of CNC Vertical Machining Center operations.
7. The device, as claimed in Claim 1, wherein the IoT-based cloud integration processes vibration data using advanced machine learning algorithms, providing actionable insights and enhancing predictive maintenance capabilities for CNC Vertical Machining Centers.

Documents

NameDate
202411091319-COMPLETE SPECIFICATION [23-11-2024(online)].pdf23/11/2024
202411091319-DECLARATION OF INVENTORSHIP (FORM 5) [23-11-2024(online)].pdf23/11/2024
202411091319-DRAWINGS [23-11-2024(online)].pdf23/11/2024
202411091319-EDUCATIONAL INSTITUTION(S) [23-11-2024(online)].pdf23/11/2024
202411091319-EVIDENCE FOR REGISTRATION UNDER SSI [23-11-2024(online)].pdf23/11/2024
202411091319-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [23-11-2024(online)].pdf23/11/2024
202411091319-FORM 1 [23-11-2024(online)].pdf23/11/2024
202411091319-FORM FOR SMALL ENTITY(FORM-28) [23-11-2024(online)].pdf23/11/2024
202411091319-FORM-9 [23-11-2024(online)].pdf23/11/2024
202411091319-POWER OF AUTHORITY [23-11-2024(online)].pdf23/11/2024
202411091319-REQUEST FOR EARLY PUBLICATION(FORM-9) [23-11-2024(online)].pdf23/11/2024

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