DETACHABLE WIRELESS DEVICE USING SX1272 RF TO REMOTELY OPERATE CHAIN CONVEYOR OVENS FOR CURING COATINGS ON METAL PARTS

Abstract

Detachable Wireless Device Using SX1272 RF to Remotely Operate Chain Conveyor Ovens for Curing Coatings on Metal Parts This invention introduces a detachable wireless device that combines SX1272 RF and IoT technologies to remotely operate chain conveyor ovens used for curing coatings on metal parts. The system consists of a DTROC_COMote with an STM32 Board, SX1272 RF Module, Actuator, and Proximity Sensor for local control, and a DRROC_COMote featuring a NuttyFiWiFi Module, Customized Switch Board, and IoT connectivity for remote operation. Operators can manage the ovens through a user-friendly web dashboard, ensuring seamless communication, precise control, and enhanced efficiency in industrial environments.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Detachable Wireless Device Using SX1272 RF to Remotely Operate Chain Conveyor Ovens for Curing Coatings on Metal Parts
BACKGROUND OF THE INVENTION
Conventional control systems for chain conveyor ovens used in coating curing on metal parts often don't offer the accessibility and flexibility required for best-in-class industrial operations. The constraints imposed by physical switchboards for manual control might hinder productivity, and the lack of remote control choices makes it difficult to adjust to a variety of operating situations
US10925436B2 - A forced hot air roller conveyor drying assembly is provided. It consists primarily of two parts: a roller conveyor for rolling cylindrical elongated food members while transporting them horizontally from one end of the conveyor to the other, and a hot air drying assembly for blowing hot air around the product as it is being rolled. The combined rolling of the product and the drying of the product helps ensure that the physical roundness of the food product remains nice and uniform while it is being uniformly dried. The forced hot air assembly may include a fan and heating elements, with the fan directing warm air to the product rolling horizontally through the assembly. The roller conveyor may be comprised of a multiplicity of paired roller members driven by chain links, which chains are in turn driven by an axle engaging a drive sprocket.
Research Gap: A Detachable wireless solution for control Chain Conveyor Ovens for Curing Coatings on Metal Parts within industrial environments is the novelty of the system.
US9730456B2 - A chain tensioning sprocket is moveable with a predetermined force into a U-shaped path of a chain to apply continuous tensioning force to the chain. The change in length of the chain is measured by detecting the movement of the chain tensioning sprocket into the U-shaped path of the chain. Measurement of the movement of the chain tensioning sprocket indicates a change in the length of the whole chain, which, in turn, indicates the wear on the parts of the chain and the expected operative life of the chain.
Research Gap: A Detachable wireless solution for control Chain Conveyor Ovens for Curing Coatings on Metal Parts within industrial environments is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
This innovative system serves as a versatile way to accurately and efficiently control chain conveyor ovens that are used to cure coatings on metal parts. The system ensures flexibility and accessibility by functioning both locally and remotely. With the help of a customized switchboard and wireless connection technologies, the chain conveyor ovens can be operated manually on-site.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This creative solution combines local and remote control functions to improve chain conveyor oven performance. SX1272 RF Modules are used to guarantee dependable wireless connection, and cloud and IoT technologies are included to improve the system's adaptability and accessibility. The innovation comprises of two elements, DTROC_COMote and DRROC_COMote, which cooperate to allow chain conveyor ovens used in coating curing on metal parts to be operated remotely. Local control is prioritized in DTROC_COMote, where an STM32 Board serves as the central processing unit and coordinates the operation. For the purpose of transmitting data, the SX1272 RF Module enables effective wireless connection. The Actuator is in charge of precisely controlling the chain conveyor ovens, making sure that they operate accurately both on and off. An extra intelligent layer is added by a proximity sensor, which enables the system to react to the presence or absence of metal components.
While the Power Supply supplies the energy required to power the components, the RTC Module guarantees coordinated and time-sensitive operations, which are essential for effective curing processes. DRROC_COMote, on the other hand, adds new functions and concentrates on remote control. In local communication, the SX1272 RF Module and STM32 Board are still essential components. Nevertheless, by linking the device to the internet, the NuttyFiWifiModule integration increases capabilities. IoT-based cloud technology makes remote access and control possible. On-site manual control is made possible by the Customized Switch Board, and overall accessibility is improved via cloud connectivity. Through a web dashboard, users-including operators and authorized personnel-can remotely operate the conveyor ovens. This dashboard offers an easy-to-use interface for managing the curing process, making it a practical and effective option for industrial use.
BEST METHOD OF WORKING
1. The STM32 Board, SX1272 RF Module, Actuator, Proximity Sensor, RTC Module, and Power Supply equipped DTROC_COMote is utilized to facilitate accurate and prompt local control of chain conveyor ovens for curing coatings on metal components.
2. The DRROC_COMote, which has an IoT-based cloud-connected web dashboard, is used to enable authorized personnel to manage chain conveyor ovens for curing coatings on metal parts. It is equipped with an STM32 Board, SX1272 RF Module, NuttyFiWifi Module, Customized Switch Board, and Power Supply.
3. The DTROC_COMote and DRROC_COMote are seamlessly connected thanks to the SX1272 RF Module, which is built into each of the motes. This connectivity is essential for transmitting data and control signals that enable the accurate and effective operation of chain conveyor ovens for curing coatings on metal items.
4. To ensure effective and responsive operation, the integrated actuator in DTROC_COMote is used to precisely manage the on and off functionality of chain conveyor ovens for curing coatings on metal items.
5. By detecting the presence or absence of metal parts, the Proximity Sensor attached to the DTROC_COMote enhances the system's intelligence and improves the precision and efficiency of controlling chain conveyor ovens for curing coatings.
6. Authorized personnel can operate chain conveyor ovens for curing coatings on metal parts through a web dashboard from any location with internet access thanks to the NuttyFiWifi Module that is integrated into DRROC_COMote. This module also connects the system to an IoT-based cloud platform and enables remote control capabilities.
7. The DTROC_COMote-connected Customized Switch Board serves as an intuitive manual control interface that enables on-site operators to directly oversee the chain conveyor ovens for curing coatings on metal parts in both DTROC_COMote and DRROC_COMote components. This control solution is adaptable and can be customized to meet specific operational requirements.

ADVANTAGES OF THE INVENTION
1. The DTROC_COMote, the on-site control unit in this creative design, makes use of an STM32 Board, SX1272 RF Module, Actuator, Proximity Sensor, RTC Module, and Power Supply. This combination ensures effective coating curing on metal items by enabling precise and responsive local regulation of chain conveyor ovens.
2. A key component in this development is DRROC_COMote, which offers remote control capabilities via STM32 boards, SX1272 RF modules, NuttyFiwifi modules, customized switch boards, and power supplies, among other parts. With this setup, an IoT-based cloud-connected web dashboard enables authorized people to remotely operate chain conveyor ovens used to cure coatings on metal parts.
3. This innovation's wireless communication backbone, the SX1272 RF Module, enables smooth connectivity between DTROC_COMote and DRROC_COMote. In order to ensure the accurate and effective functioning of chain conveyor ovens used in the curing of coatings on metal parts, this connectivity is necessary for transmitting control signals and data.
4. A key element of this invention is the actuator, which provides exact control over the functionality of the chain conveyor ovens in DTROC_COMote for curing coatings on metal objects. This guarantees the operation's general responsiveness and efficiency.
5. The DRROC_COMote'sNuttyFiWifi Module connects the device to the internet, allowing for remote control and linking it to an Internet of Things cloud platform. This capability enables authorized staff to operate chain conveyor ovens from any place with internet connectivity for curing coatings on metal items via a web dashboard.
, Claims:1. A Detachable Wireless Device Using SX1272 RF to Remotely Operate Chain Conveyor Ovens for Curing Coatings on Metal Parts, comprises a DTROC_COMote (101) equipped with an STM32 Board (102), SX1272 RF Module (103), Actuator (104), Proximity Sensor (105), RTC Module (106), and Power Supply (107), and a DRROC_COMote (201) equipped with an STM32 Board (202), SX1272 RF Module (203), NuttyFiWiFi Module (204), Customized Switch Board (205), and Power Supply (206), enabling local and remote operation, wireless communication, and IoT-based monitoring for chain conveyor ovens in industrial environments.
2. The device, as claimed in Claim 1, wherein the SX1272 RF Module (103, 203) facilitates wireless communication between the DTROC_COMote and DRROC_COMote, enabling real-time control and monitoring of chain conveyor ovens for curing coatings on metal parts.
3. The device, as claimed in Claim 1, wherein the Actuator (104) in the DTROC_COMote provides precise on/off control of chain conveyor ovens, ensuring efficient and responsive operation for coating curing.
4. The device, as claimed in Claim 1, wherein the Proximity Sensor (105) integrated into the DTROC_COMote detects the presence or absence of metal parts, enhancing the system's intelligence and improving the precision and efficiency of the coating curing process.
5. The device, as claimed in Claim 1, wherein the NuttyFiWiFi Module (204) in the DRROC_COMote connects the system to an IoT-based cloud platform, enabling remote operation and control of chain conveyor ovens via a web dashboard.
6. The device, as claimed in Claim 1, wherein the RTC Module (106) in the DTROC_COMote ensures precise scheduling and time-sensitive operations, optimizing the curing process in chain conveyor ovens.
7. The device, as claimed in Claim 1, wherein the Customized Switch Board (205) on the DRROC_COMote provides an intuitive manual control interface, allowing operators to directly oversee the operations of chain conveyor ovens for curing coatings on metal parts.

Documents