DETACHABLE REMOTE TEMPERATURE MONITORING INNOVATION FOR HYDRAULIC AUTOMATIC BALE EJECTION WRAPPER MACHINE WITHIN INDUSTRIAL WRAPPING CHAMBER

Abstract

A detachable remote temperature monitoring system for hydraulic automatic bale ejection wrapper machine within industrial wrapping chamber comprises TDRTM_HABNode (500) that is equipped with STM32 Processor (500I), ESP32 Wifi Board (500A), MLX90614 Temperature Sensor (500G), Relay Module, RTC Module (500F), SD Card Module (500B), Display (500H), Led Indicator (500C), Piezo Buzzer (500D) and Power Supply (500E), is used for orchestrating real-time temperature data collection from multiple sensors within the Industrial Wrapping Chamber, enabling IoT-based communication, and facilitating automated responses to critical temperature conditions for enhanced safety and operational efficiency the STM32 Processor that is incorporated on this innovation, is used as core processing unit, efficiently managing and coordinating data from various sensors, facilitating real-time analysis, and enabling the implementation of automated responses for precise temperature monitoring and control within the Industrial Wrapping Chamber.

Specification

Description:FIELD OF THE INVENTION
This invention relates to detachable remote temperature monitoring innovation for hydraulic automatic bale ejection wrapper machine within industrial wrapping chamber.
BACKGROUND OF THE INVENTION
This cutting-edge system significantly contributes to improving the operational safety and efficiency of industrial wrapping processes. Through continuous monitoring of the temperature within the wrapping chamber, it offers real-time insights into thermal conditions. Advanced analytics are employed to detect and promptly alert operators to crucial situations such as overheating. The customized cloud-based platform enables remote access, enabling operators to observe temperature trends, receive critical alerts, and check machine status via a user-friendly web dashboard.
This innovation tackles the present challenge of ensuring accurate and efficient temperature monitoring in an Industrial Wrapping Chamber that accommodates a Hydraulic Automatic Bale Ejection Wrapper Machine. Some existing systems may lack the capacity to offer real-time insights into temperature fluctuations, posing potential risks of overheating and operational issues.
ES2428270T3: A method of controlling a square bale stretch wrapper, wherein: - the bale length is determined by a bale length sensor; - the crop that remains to be baled before the end of a job is anticipated by the operator; and - depending on the forecast and the length of the bale in progress, a control system ensures that all bales completed after receipt of the forecast signal exceed a predetermined minimum length at the end of the job.
RESEARCH GAP: A Wireless Detachable IoT and Cloud Device for Hydraulic Automatic Bale Ejection Wrapper Machine is the novelty of the system.
WO2011020754A1: According to the invention there are provided means and a method for controlling a square baler, wherein: - the length of the bale (20) in progress is determined by a bale length sensor; - the crop remaining to be baled before completion of a job is predicted by the operator; and - depending on the prediction and the length of the bale (20) in progress, a control system ensures that all bales completed after the receipt of the prediction signal exceed a predetermined minimum length at the completion of the job.
RESEARCH GAP: A Wireless Detachable IoT and Cloud Device for Hydraulic Automatic Bale Ejection Wrapper Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The innovation of Detachable Remote Temperature Monitoring (DRTM) seamlessly integrates various hardware components, IoT connectivity, cloud-based analytics, and automated control mechanisms to provide a comprehensive solution for ensuring the safe and efficient operation of the industrial wrapping chamber. This systematic and integrated process revolves around the TDRTM_HABNode, the core of the system, which utilizes a range of components for efficient monitoring and control. The central processing unit, STM32 Processor, orchestrates the functions of various modules, while the MLX90614 Temperature Sensor continuously measures the temperature within the industrial wrapping chamber, offering real-time data on thermal conditions.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The innovation of Detachable Remote Temperature Monitoring (DRTM) seamlessly integrates various hardware components, IoT connectivity, cloud-based analytics, and automated control mechanisms to provide a comprehensive solution for ensuring the safe and efficient operation of the industrial wrapping chamber. This systematic and integrated process revolves around the TDRTM_HABNode, the core of the system, which utilizes a range of components for efficient monitoring and control. The central processing unit, STM32 Processor, orchestrates the functions of various modules, while the MLX90614 Temperature Sensor continuously measures the temperature within the industrial wrapping chamber, offering real-time data on thermal conditions.
The processed temperature information is then transmitted to the tailored cloud server via the ESP32 Wifi Board. This cloud server, designed specifically for this innovation, employs a predefined machine learning (ML) algorithm to analyze the incoming data. This algorithm assesses temperature trends, enabling the system to detect critical situations like overheating. The results are presented through trending data charts on both a local display and a user-friendly web dashboard. Operators can access the web dashboard by logging into their accounts, providing a remote view of the machine's temperature status. In case of critical temperature conditions, the system generates alerts displayed on the local display, ensuring that on-site operators are promptly informed.
Furthermore, alerts are sent via email to designated operators, offering a quick and direct notification method. The system's response to overheating is a crucial aspect of its functionality. Upon identifying a critical situation, the predefined ML algorithm triggers the Relay Module to shut down the Hydraulic Automatic Bale Ejection Wrapper Machine, preventing potential damage or safety hazards. The shutdown action is communicated to the operators through both the local display and the web dashboard, ensuring their awareness of the protective measures taken.
BEST METHOD OF WORKING
The TDRTM_HABNode that is equipped with STM32 Processor, ESP32 Wifi Board, MLX90614 Temperature Sensor, Relay Module, RTC Module, SD Card Module, Display, Led nIndicator, Piezo Buzzer and Power Supply, is used for orchestrating real-time temperature data collection from multiple sensors within the Industrial Wrapping Chamber, enabling IoT-based communication, and facilitating automated responses to critical temperature conditions for enhanced safety and operational efficiency.
The STM32 Processor that is incorporated on this innovation, is used as core processing unit, efficiently managing and coordinating data from various sensors, facilitating real-time analysis, and enabling the implementation of automated responses for precise temperature monitoring and control within the Industrial Wrapping Chamber.
The Display that is interfaced on TDRTM_HABNode, is used for providing real-time feedback to on-site operators regarding temperature conditions, critical alerts, and machine status within the Industrial Wrapping Chamber.
The ESP32 Wifi Board that is also incorporated in both of the motes, is used to enables seamless IoT connectivity, allowing the TDRTM_HABNode to transmit real-time temperature data to a tailored cloud server, facilitating remote monitoring, analysis, and critical alert notifications for operators overseeing the Industrial Wrapping Chamber.
The MLX90614 Temperature Sensor that is connected in TDRTM_HABNode, ios used for continuously monitor and provide real-time temperature data within the Industrial Wrapping Chamber, enabling the TDRTM_HABNode to detect critical temperature conditions, trigger automated responses, and ensure the safe and efficient operation of the Hydraulic Automatic Bale Ejection Wrapper Machine.
The Relay Module that is integrated in TDRTM_HABNode, is used for facilitating the automated shutdown of the Hydraulic Automatic Bale Ejection Wrapper Machine in response to critical temperature situations detected by the TDRTM_HABNode, ensuring prompt intervention to prevent potential damage and enhancing overall safety within the Industrial Wrapping Chamber.
ADVANTAGES OF THE INVENTION
1. The TDRTM_HABNode serves as the central processing unit and connectivity hub, orchestrating real-time temperature data collection from multiple sensors within the Industrial Wrapping Chamber. It enables IoT-based communication and facilitates automated responses to critical temperature conditions, contributing to enhanced safety and operational efficiency.
2. The STM32 Processor functions as the core processing unit, efficiently managing and coordinating data from various sensors. It facilitates real-time analysis and enables the implementation of automated responses for precise temperature monitoring and control within the Industrial Wrapping Chamber, enhancing overall operational efficiency.
3. The ESP32 Wifi Board enables seamless IoT connectivity, allowing the TDRTM_HABNode to transmit real-time temperature data to a tailored cloud server. This functionality facilitates remote monitoring, analysis, and critical alert notifications for operators overseeing the Industrial Wrapping Chamber, contributing to effective operational oversight.
4. The MLX90614 Temperature Sensor is employed to continuously monitor and provide real-time temperature data within the Industrial Wrapping Chamber. It enables the TDRTM_HABNode to detect critical temperature conditions, trigger automated responses, and ensure the safe and efficient operation of the Hydraulic Automatic Bale Ejection Wrapper Machine.
5. The Relay Module acts as a crucial component by facilitating the automated shutdown of the Hydraulic Automatic Bale Ejection Wrapper Machine in response to critical temperature situations detected by the TDRTM_HABNode. This ensures prompt intervention to prevent potential damage and enhances overall safety within the Industrial Wrapping Chamber.
, Claims:1. A detachable remote temperature monitoring system for hydraulic automatic bale ejection wrapper machine within industrial wrapping chamber comprises TDRTM_HABNode (500) that is equipped with STM32 Processor (500I), ESP32 Wifi Board (500A), MLX90614 Temperature Sensor (500G), Relay Module, RTC Module (500F), SD Card Module (500B), Display (500H), Led Indicator (500C), Piezo Buzzer (500D) and Power Supply (500E), is used for orchestrating real-time temperature data collection from multiple sensors within the Industrial Wrapping Chamber, enabling IoT-based communication, and facilitating automated responses to critical temperature conditions for enhanced safety and operational efficiency.
2. The system as claimed in claim 1, wherein the STM32 Processor that is incorporated on this innovation, is used as core processing unit, efficiently managing and coordinating data from various sensors, facilitating real-time analysis, and enabling the implementation of automated responses for precise temperature monitoring and control within the Industrial Wrapping Chamber.
3. The system as claimed in claim 1, wherein the Display that is interfaced on TDRTM_HABNode, is used for providing real-time feedback to on-site operators regarding temperature conditions, critical alerts, and machine status within the Industrial Wrapping Chamber.
4. The system as claimed in claim 1, wherein the ESP32 Wifi Board that is also incorporated in both of the motes, is used to enables seamless IoT connectivity, allowing the TDRTM_HABNode to transmit real-time temperature data to a tailored cloud server, facilitating remote monitoring, analysis, and critical alert notifications for operators overseeing the Industrial Wrapping Chamber.
5. The system as claimed in claim 1, wherein the MLX90614 Temperature Sensor that is connected in TDRTM_HABNode, ios used for continuously monitor and provide real-time temperature data within the Industrial Wrapping Chamber, enabling the TDRTM_HABNode to detect critical temperature conditions, trigger automated responses, and ensure the safe and efficient operation of the Hydraulic Automatic Bale Ejection Wrapper Machine.
6. The system as claimed in claim 1, wherein the Relay Module that is integrated in TDRTM_HABNode, is used for facilitating the automated shutdown of the Hydraulic Automatic Bale Ejection Wrapper Machine in response to critical temperature situations detected by the TDRTM_HABNode, ensuring prompt intervention to prevent potential damage and enhancing overall safety within the Industrial Wrapping Chamber.

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