DETACHABLE OVERHEAT MONITORING AND PREVENTION IOT DEVICE WITH ANALYTICS FOR HYDRAULIC TOP HAMMER DRILLS IN MINING OPERATIONS

Abstract

Detachable overheat monitoring and prevention IOT device with analytics for hydraulic top hammer drills in mining operations comprises DOMPTC_HTDNode (100), which is outfitted with a Raspberry PICO Board (108), an ESP8266 WiFi Module (101), a Temperature Sensor (106), a Relay Module (103), an RTC Module (102), an SD Card Module (104), a TFT Display (107), and a Power Supply (105), is utilized to smoothly combine cutting-edge technologies and hardware components, it permits real-time temperature monitoring of hydraulic top hammer drills, anticipates overheating problems via machine learning and cloud-based analytics, and provides immediate operator alerts and automatic shutdown for improved safety and efficiency in mining operations. This innovation uses a Raspberry PICO Board, which is used to facilitate data processing and communication between different components, support the seamless integration of advanced technologies for efficient analytics and machine learning in the prevention of overheating issues in hydraulic top hammer drills in mining operations, and contribute to real-time temperature monitoring.

Specification

Description:FIELD OF THE INVENTION
This invention relates to detachable overheat monitoring and prevention iot device with analytics for hydraulic top hammer drills in mining operations.
BACKGROUND OF THE INVENTION
This innovative device is designed specifically to monitor and mitigate overheating issues in hydraulic top hammer drills, hence improving safety and operating efficiency in mining situations. The system uses a wide range of parts to reliably measure the drilling equipment's temperature and transmit data in real time to a cloud server. The technology is able to recognize irregularities that indicate possible overheating problems by utilizing machine learning techniques and advanced analytics. In the event that an issue is identified, an automated shutdown feature is triggered, preventing additional harm.
The possibility of hydraulic top hammer drills overheating poses a serious risk to worker safety and productivity in the mining industry. This drilling equipment run the risk of overheating and causing significant damage as well as endangering the safety of the workers in the lack of an extensive monitoring and protection system.
DE102009028543A1: A tool holding device for a hammer drill has a basic plug-in system with a first tool holder and an interchangeable chuck with a second tool holder that can be releasably placed on the first tool holder and locked in a rotationally fixed manner. The first tool holder in the basic plug-in system is axially open on both sides for receiving the striking element or a component that interacts with the striking element.
RESEARCH GAP: Wireless device with IoT and Cloud Integration for overheat monitoring and protection for Hydraulic Top Hammer Drills in Mining Operation is the novelty of the system.
CN101992307B: The present invention relates to a tool holder device for a hammer drill, having a basic plug-in system with a first tool holder and a changable chuck with a second tool holder, wherein the changable chuck can be detachably attachable to and lockable with the first tool holder in a torque-proof manner. The first tool holder is axially open on both sides in the basic plug-in system, for retaining a striking element or a component working together with the striking element.
RESEARCH GAP: Wireless device with IoT and Cloud Integration for overheat monitoring and protection for Hydraulic Top Hammer Drills in Mining Operation is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
In addition to identifying and resolving overheating problems, the DOMPTC_HTDNode provides a complete solution for data-driven decision-making in mining operations by fusing IoT technologies, cloud-based analytics, and machine learning algorithms. This cutting-edge device is designed especially for hydraulic top hammer drills used in mining operations. It is intended to monitor and prevent overheating using analytics. The Raspberry PICO Board, ESP8266 Wifi Module, Temperature Sensor, Relay Module, RTC Module, SD Card Module, TFT Display, and Power Supply are all part of the DOMPTC_HTDNode. This set of parts makes it possible to monitor and control the temperature of hydraulic top hammer drills in a sophisticated way, preventing overheating problems and guaranteeing the effectiveness and safety of mining operations.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In addition to identifying and resolving overheating problems, the DOMPTC_HTDNode provides a complete solution for data-driven decision-making in mining operations by fusing IoT technologies, cloud-based analytics, and machine learning algorithms. This cutting-edge device is designed especially for hydraulic top hammer drills used in mining operations. It is intended to monitor and prevent overheating using analytics. The Raspberry PICO Board, ESP8266 Wifi Module, Temperature Sensor, Relay Module, RTC Module, SD Card Module, TFT Display, and Power Supply are all part of the DOMPTC_HTDNode. This set of parts makes it possible to monitor and control the temperature of hydraulic top hammer drills in a sophisticated way, preventing overheating problems and guaranteeing the effectiveness and safety of mining operations.
The Temperature Sensor starts the monitoring process by continuously detecting the hydraulic top hammer drills' temperatures. The ESP8266 WiFi Module sends real-time data to a specific cloud server. This cloud server uses preset machine learning algorithms to serve as the main center for data processing and analysis. The data is subjected to analytics in the cloud, which can spot trends that point to possible overheating problems. The hydraulic top hammer drill is automatically cut off by the Relay Module when the system detects an abnormality, thereby halting further damage from overheating.
Concurrently, the DOMPTC_HTDNode's inbuilt TFT Display offers local feedback by showing relevant information and alerts on the overheating problem. This guarantees that operators on-site are promptly informed of the situation. The same warnings are also sent to a personalized web dashboard that may be accessed via user accounts. Operators can check any system-triggered alarms and keep an eye on the hydraulic top hammer drills' status by remotely logging onto this dashboard.
BEST METHOD OF WOKING
The DOMPTC_HTDNode, which is outfitted with a Raspberry PICO Board, an ESP8266 WiFi Module, a Temperature Sensor, a Relay Module, an RTC Module, an SD Card Module, a TFT Display, and a Power Supply, is utilized to smoothly combine cutting-edge technologies and hardware components. It permits real-time temperature monitoring of hydraulic top hammer drills, anticipates overheating problems via machine learning and cloud-based analytics, and provides immediate operator alerts and automatic shutdown for improved safety and efficiency in mining operations.
This innovation uses a Raspberry PICO Board, which is used to facilitate data processing and communication between different components, support the seamless integration of advanced technologies for efficient analytics and machine learning in the prevention of overheating issues in hydraulic top hammer drills in mining operations, and contribute to real-time temperature monitoring.
Through seamless IoT integration in mining operations, the ESP8266 Wifi Module connected to the DOMPTC_HTDNode serves to enable wireless data transmission, connect the DOMPTC_HTDNode to a customized cloud server, enable real-time monitoring, and help detect and prevent overheating issues in hydraulic top hammer drills quickly.
For proactive detection and prevention of overheating concerns in mining operations, the Temperature Sensor attached to the DOMPTC_HTDNode is used for continuous monitoring. It provides real-time data on the temperature of hydraulic top hammer drills.
The incorporated Relay Module in the DOMPTC_HTDNode is utilized to automate the response to overheating problems. Upon detection, it initiates an immediate shutdown of the hydraulic top hammer drills, guaranteeing prompt intervention and averting possible damage in mining operations.
The TFT Display, which is interfaced on the DOMPTC_HTDNode, is utilized for the localized user interface. It gives on-site operators timely alerts and pertinent information regarding overheating issues, improving their knowledge of the situation in real time and enabling them to respond quickly in mining operations.
ADVANTAGES OF THE INVENTION
1. The DOMPTC_HTDNode plays a pivotal part in this progress by aptly combining state-of-the-art technology and hardware components. It makes it possible to track the temperature of hydraulic top hammer drills in real time, to detect overheating problems in advance using machine learning and cloud-based analytics, and to set up automated shutdowns and operator alarms. When combined, these characteristics improve mining operations' operational effectiveness and safety.
2. The wireless data transmission between the DOMPTC_HTDNode and a customized cloud server is made possible by the ESP8266 Wifi Module. Through seamless IoT integration in mining operations, it plays a crucial role in supporting real-time monitoring and helps with the quick diagnosis and avoidance of overheating issues in hydraulic top hammer drills.
3. This cutting-edge system's temperature sensor, which gives real-time information on the temperature of hydraulic top hammer drills, is an essential part of the continuous monitoring process. For the proactive detection and avoidance of overheating problems in mining operations, this data is crucial.
4. When overheating problems are detected, the Relay Module plays a critical role in automating reactions by causing the hydraulic top hammer drills to automatically shut down. This guarantees prompt action and guards against possible harm during mining operations.
5. This invention uses the TFT Display as a localized user interface to provide operators on-site with pertinent information and instant alarms regarding overheating issues. This functionality helps mining operations respond quickly and improves real-time awareness.
, Claims:1. A Detachable overheat monitoring and prevention IOT device with analytics for hydraulic top hammer drills in mining operations comprises DOMPTC_HTDNode (100), which is outfitted with a Raspberry PICO Board (108), an ESP8266 WiFi Module (101), a Temperature Sensor (106), a Relay Module (103), an RTC Module (102), an SD Card Module (104), a TFT Display (107), and a Power Supply (105), is utilized to smoothly combine cutting-edge technologies and hardware components, it permits real-time temperature monitoring of hydraulic top hammer drills, anticipates overheating problems via machine learning and cloud-based analytics, and provides immediate operator alerts and automatic shutdown for improved safety and efficiency in mining operations.
2. The device as claimed in claim 1, wherein this innovation uses a Raspberry PICO Board, which is used to facilitate data processing and communication between different components, support the seamless integration of advanced technologies for efficient analytics and machine learning in the prevention of overheating issues in hydraulic top hammer drills in mining operations, and contribute to real-time temperature monitoring.
3. The device as claimed in claim 1, wherein through seamless IoT integration in mining operations, the ESP8266 Wifi Module connected to the DOMPTC_HTDNode serves to enable wireless data transmission, connect the DOMPTC_HTDNode to a customized cloud server, enable real-time monitoring, and help detect and prevent overheating issues in hydraulic top hammer drills quickly.
4. The device as claimed in claim 1, wherein for proactive detection and prevention of overheating concerns in mining operations, the Temperature Sensor attached to the DOMPTC_HTDNode is used for continuous monitoring, it provides real-time data on the temperature of hydraulic top hammer drills.
5. The device as claimed in claim 1, wherein the incorporated Relay Module in the DOMPTC_HTDNode is utilized to automate the response to overheating problems, upon detection, it initiates an immediate shutdown of the hydraulic top hammer drills, guaranteeing prompt intervention and averting possible damage in mining operations.
6. The device as claimed in claim 1, wherein the TFT Display, which is interfaced on the DOMPTC_HTDNode, is utilized for the localized user interface, it gives on-site operators timely alerts and pertinent information regarding overheating issues, improving their knowledge of the situation in real time and enabling them to respond quickly in mining operations.

Documents