DETACHABLE IOT DEVICE FOR MONITORING PRESSURE FORMING MACHINE HEALTH IN PLASTIC ELECTRONICS ENCLOSURE MANUFACTURING PROCESSES

Abstract

Detachable IoT Device for Monitoring Pressure Forming Machine Health in Plastic Electronics Enclosure Manufacturing Processes This innovative wireless remote control system leverages LoRa technology and cloud connectivity to enhance the operational efficiency of moving-bridge milling machines used in aerospace manufacturing. By combining long-range wireless communication with internet access, this system allows operators to remotely monitor and control these critical machines, ensuring flexibility and enhanced productivity. The dual-module design, comprising local and remote units, enables seamless integration with existing industrial setups, providing operators with intuitive controls and real-time data access both on-site and from remote locations. This advanced system not only increases machine uptime but also supports predictive maintenance and efficient manufacturing processes through real-time data monitoring and AI-driven analytics.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Detachable IoT Device for Monitoring Pressure Forming Machine Health in Plastic Electronics Enclosure Manufacturing Processes
BACKGROUND OF THE INVENTION
This invention solves the problem of efficiently maintaining and monitoring pressure-forming equipment used in the production of plastic electronics enclosures. In the past, it has been difficult and prone to human mistake to keep an eye on these equipment for wear, inefficiency, or potential malfunctions. Operators risk missing important machine health indicators in the lack of real-time data collection and analysis, which could lead to unplanned downtime, lower productivity, and increased maintenance costs.
US20230373182A1 - A box forming machine includes a converter assembly, a fold assembly, and an attachment assembly. The converter assembly converts sheet material into a box template. The fold assembly engages a first end of the box template and moves the first end of the box template to a predetermined position. The attachment assembly engages a second end of the box template and moves the second end of the box template toward and into engagement with the first end of the box template to attach the first and second ends of the box template together.
Research Gap: A Detachable Device with IoT and Cloud Technology to monitor the health of Pressure Forming Machine within in industry environments is the novelty of the system.
RU2765595C2 - A group of inventions relates to a box forming machine (variants) and a method for forming box. The box forming machine according to the first variant comprises a transforming unit configured to perform one or more functions of converting a sheet material into a semi-finished box having multiple wall sections, closing valve sections, and an adhesive valve, a folding unit configured to interact with the first end of the semi-finished box and move said end to a predetermined position and containing a folding head with a folding plate and a first clamp, wherein the folding plate and the first clamp are configured to clamp and retain the first end of the semi-finished box, including the adhesive valve at the first end of the semi-finished box, and a connection unit configured to interact with the second end of the semi-finished box and move the second end of the semi-finished box so that said end interacts with the first end of the semi-finished box.
Research Gap: A Detachable Device with IoT and Cloud Technology to monitor the health of Pressure Forming Machine within in industry environments is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
By enabling preventive maintenance and decreasing downtime, this technology enhances operational efficiency and, in the end, optimizes the plastic electronics enclosure manufacturing process. It allows pressure forming equipment used in various production processes to be monitored and analyzed in real time. The system collects critical data on machine health by integrating many sensors and leveraging cloud technologies based on the Internet of Things.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
By taking a proactive stance in observing machine health, production processes for plastic electronics enclosures may minimize downtime, maximize operational efficiency, and quickly address possible problems. The DMPTN_PRMHNode, a specialized device with an RTC module, vibration, metallic temperature, humidity, and a BeagleBone Processor Board, is at the center of it all. These sensors collect information about the pressure forming machine's operating parameters continuously. The gathered data is then processed before being sent via a GSM modem to a customized cloud server. This cloud server was created specifically to handle the DMPTN_PRMHNode data, and it has all the tools needed to perform real-time analysis using preset machine learning algorithms.
The analysis provides information on the pressure forming machine's functionality and state of health. Then, these insights are available via a number of channels. First off, the DMPTN_PRMHNode's integrated HMI display allows operators to check the machine's health on-site. The same data can also be accessed online through a customized local web dashboard, allowing operators to monitor remotely. Additionally, operators can obtain vital information using a customized mobile app, which gives them access to the machine's status no matter where they are. These interfaces give operators access to comprehensive health analyses of the pressure forming machine, real-time monitoring updates, and trending data charts. When the machine learning algorithms identify important problems or abnormalities, alerts are issued to notify operators so they may take the necessary action.
BEST METHOD OF WORKING
1. To enable comprehensive monitoring and analysis of pressure forming machine health in plastic electronics enclosure manufacturing processes, the DMPTN_PRMHNode, which is outfitted with a BeagleBone Processor Board, GSM Modem, Vibration Sensor, Metallic Temperature Sensor, Humidity Sensor, RTC Module, TFT Display, Buzzer, and Power Supply, is utilized for real-time data collection and transmission through vibration and transmission.
2. In order to enable real-time monitoring and analysis of pressure forming machine health in the manufacturing processes of plastic electronics enclosures, the BeagleBone Processor Board, which is integrated into the DMPTN_PRMHNode, serves as the core processing unit. It does this by coordinating the data collection, processing, and transmission of the integrated sensors.
3. The built-in GSM modem in the DMPTN PRMHNode facilitates smooth wireless communication between the device and the customized cloud server. This allows for the transmission of real-time sensor data and alerts for thorough monitoring and analysis of the health of pressure forming machines in the production processes of plastic electronics enclosures.
4. The DMPTN_PRMHNode's interfaced TFT Display is used to give operators an intuitive interface directly on the DMPTN_PRMHNode, providing real-time visualization of machine health metrics and alerts for easy management and monitoring of pressure forming machine operations in the processes involved in the manufacturing of plastic electronics enclosures.
5. The DMPTN_PRMHNode is equipped with three sensors: the humidity, metallic temperature, and vibration sensors. These sensors collect vital real-time data on machine performance, environmental factors, and possible mechanical problems. This allows for thorough monitoring and analysis of pressure forming machine health in the production processes of plastic electronics enclosures.
ADVANTAGES OF THE INVENTION
1. The main hardware element of this invention is the DMPTN_PRMHNode, which integrates a range of sensors to enable real-time data gathering and transmission. This makes it possible to analyze and monitor pressure forming machine health in detail during the manufacturing operations of plastic electronics enclosures.
2. The DMPTN_PRMHNode and the customized cloud server are able to communicate wirelessly thanks in large part to the GSM Modem. This supports comprehensive monitoring and analysis of pressure forming machine health in plastic electronics enclosure production processes by facilitating the seamless transmission of real-time sensor data and alarms.
3. The DMPTN_PRMHNode's TFT Display functions as an intuitive user interface, giving operators real-time viewing of machine health metrics and alarms. This function makes it easier to monitor and control pressure forming machine activities during the manufacturing procedures of plastic electronics enclosures.
4. The DMPTN_PRMHNode's embedded vibration, metallic temperature, and humidity sensors collect critical real-time data on machine performance, ambient conditions, and any mechanical problems. In-depth monitoring and analysis of the health of pressure-forming machines in the production processes of plastic electronics enclosures are made possible by this extensive data collection.
, Claims:We Claim:
1. A detachable IoT device for monitoring pressure forming machine health in plastic electronics enclosure manufacturing processes, comprising a DMPTN_PRMHNode (150) equipped with a BeagleBone Processor Board (240), GSM Modem (230), Vibration Sensor (170), Metallic Temperature Sensor (180), Humidity Sensor (190), RTC Module (160), TFT Display (220), Buzzer (210), and Power Supply (200) for real-time data collection, processing, and wireless transmission, enabling comprehensive health monitoring and analysis of pressure forming machines in plastic electronics enclosure manufacturing processes.
2. The device, as claimed in Claim 1, wherein the LTWRC_MBMMote (40) provides local control with data storage capabilities via the SD Card Module (44) and time synchronization through the RTC Module (43), and it interfaces directly with the milling machine's operational controls through the Actuator (41).
3. The device, as claimed in Claim 1, wherein the LRWRC_MBMMote (60) extends control capabilities beyond local operations by integrating both LoRa and WiFi connectivity, allowing for remote monitoring and operation via the NuttyFi WiFi Board (64) connected to a cloud-based interface.
4. The device, as claimed in Claim 1, wherein the Customized Switchpad (62) provides a tactile interface for manual control, enhancing user interaction with the milling machine's operational controls, both locally and remotely.
5. The device, as claimed in Claim 1, wherein the Rechargeable Battery (63) supports continuous operation without the need for direct power connection, facilitating mobile and flexible use of the LRWRC_MBMMote (60) in various manufacturing settings.

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