DETACHABLE HANDHELD IOT DEVICE TO MONITORING TEMPERATURE IN SIMPLEX MILLING MACHINE WITHIN MILLING OPERATION

Abstract

A detachable handheld iot device to monitoring temperature in simplex milling machine within milling operation comprises DHITD_TSMote (220) is used to facilitate wireless communication, real-time temperature monitoring, data collection, and remote access to a customized web dashboard for comprehensive control and preventive measures in simplex milling machines during milling operations, it is equipped with an ATmega32 MCU Board (220I), an ESP01 Wifi Board (220H), an MLX90614 Temperature Sensor (220G), a Relay Module (220F), an RTC Module (220C), an SD Card Module (220D), a TFT Display (220A), an LED Indicator (220B), and a Power Supply (220E) the innovation's ATmega32 MCU Board serves as the machine's central processing unit, coordinating the smooth integration of multiple parts and carrying out a pre-programmed algorithm to enable real-time data processing, control, and automated shutdown procedures in the DHITD_TSMote for temperature monitoring in simplex milling machines while the machine is being used.

Specification

Description:FIELD OF THE INVENTION
This invention relates to detachable handheld iot device to monitoring temperature in simplex milling machine within milling operation.
BACKGROUND OF THE INVENTION
This state-of-the-art solution is designed to guarantee seamless temperature control and monitoring in simplex milling machines during the milling process. Modern sensors, wireless communication, and cloud computing enable the device to collect temperature data in real time from the milling machine. After that, it uses a machine learning algorithm to interpret the data, presenting actionable insights on a user-friendly web dashboard that is accessible from a distance. Operators may monitor temperature trends, get important notifications, and take preventative measures to avoid overheating situations thanks to this.
The problem of effectively monitoring and controlling temperature in simplex milling machines during milling operations is addressed by this creative method. The problem arises from the shortcomings of conventional monitoring techniques, which frequently do not have real-time capability. It is challenging for operators to quickly detect and fix temperature-related problems because of this constraint. Without a reliable system, milling machines can overheat, which could lead to damage to the equipment, increased maintenance expenses, and downtime.
DE102015218206A1: The present invention relates to embodiments of a machine tool, in particular multi-spindle milling machine, with a machine frame, a workpiece clamping device for clamping a workpiece WS, arranged on the machine frame Achsschlitten module, and arranged on the machine frame spindle carrier assembly with at least two tool-carrying work spindles. The axial slide assembly is adapted to linearly move the workpiece WS clamped to the workpiece clamping device by means of three controllable linear axes X, Y and Z. The work spindles are arranged on a revolver 4 which is rotatable or pivotable about a turret axis at the same distance from the turret axis, and the spindle axes of the work spindles are aligned or alignable parallel to one another and parallel to the turret axis.
RESEARCH GAP: An IoT and cloud based Wireless Solution to monitor temperature with protection for Simplex Milling Machine used with in industrial environment is the novelty of the system.
CN106826259A: The present invention relates to the embodiment of lathe, particularly many main shaft milling machines, the lathe include: Machine frame; Work holder, it is used to clamp workpiece WS; Axle slide assemblies, it is arranged on the machine frame; And spindle carrier component, it is arranged on the machine frame and with least two cutter bearing type working-spindle. Axle slide assemblies are configured to be moved linearly by being sandwiched in the workpiece WS at the work holder by means of three controllable linear axle X, Y and Z. Working-spindle can around capstan head axle rotate or the capstan head of revolution on be arranged in each at the equal distance of the capstan head axle, and working-spindle S1 and S2 main-shaft axis by it is parallel to each other and parallel to capstan head axle in the way of be aligned or can be aligned.
RESEARCH GAP: An IoT and cloud based Wireless Solution to monitor temperature with protection for Simplex Milling Machine used with in industrial environment is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
In order to provide Simplex Milling Machines with an advanced temperature monitoring and control system while they are milling, the DHITD_TSMote integrates a number of components. The ATmega32 MCU Board, which acts as the device's central processing unit and delegates control to other parts of the system, is at its heart. The MLX90614 Temperature Sensor, which is in charge of gathering temperature data from the milling machine in real time, works in tandem with the MCU and other crucial parts. Wireless communication and data transfer are made possible via the ESP01 Wifi Board, which sends temperature data to a cloud server created especially for this invention. This cloud server uses a pre-established machine learning algorithm to process the data that it has received.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In order to provide Simplex Milling Machines with an advanced temperature monitoring and control system while they are milling, the DHITD_TSMote integrates a number of components. The ATmega32 MCU Board, which acts as the device's central processing unit and delegates control to other parts of the system, is at its heart. The MLX90614 Temperature Sensor, which is in charge of gathering temperature data from the milling machine in real time, works in tandem with the MCU and other crucial parts. Wireless communication and data transfer are made possible via the ESP01 Wifi Board, which sends temperature data to a cloud server created especially for this invention. This cloud server uses a pre-established machine learning algorithm to process the data that it has received.
The system provides insights into temperature variations over time by analyzing current temperature data and creating trending data displays. The results of this analysis are then displayed on the TFT Display built into the DHITD_TSMote, giving operators instant access to vital data regarding the temperature conditions of the milling machine. Concurrently, the processed data is transferred to a personalized online dashboard that may be accessed via the internet. Operators may remotely monitor temperature trends, receive important alerts, and get a detailed status report on the milling machine by logging onto their accounts on this dashboard.
BEST METHOD OF WORKING
The DHITD_TSMote is used to facilitate wireless communication, real-time temperature monitoring, data collection, and remote access to a customized web dashboard for comprehensive control and preventive measures in simplex milling machines during milling operations. It is equipped with an ATmega32 MCU Board, an ESP01 Wifi Board, an MLX90614 Temperature Sensor, a Relay Module, an RTC Module, an SD Card Module, a TFT Display, an LED Indicator, and a Power Supply.
The innovation's ATmega32 MCU Board serves as the machine's central processing unit, coordinating the smooth integration of multiple parts and carrying out a pre-programmed algorithm to enable real-time data processing, control, and automated shutdown procedures in the DHITD_TSMote for temperature monitoring in simplex milling machines while the machine is being used.
To enable wireless communication and facilitate the transmission of real-time temperature data from the DHITD_TSMote to a dedicated cloud server, the ESP01 Wifi Board is also integrated into the DHITD_TSMote. This enables operators to access comprehensive insights and control functionalities remotely for efficient temperature monitoring in simplex milling machines during milling operations.
During milling operations, the MLX90614 Temperature Sensor is utilized to collect real-time temperature data from simplex milling machines. This vital input is used by the DHITD_TSMote to enable proactive monitoring, analysis, and automated control actions.
The DHITD_TSMote Relay Module is utilized to provide an autonomous shutdown mechanism in reaction to critical temperature levels, depending on specified algorithms. This ensures operational safety and guards against potential damage to simplex milling machines during milling operations.
Using the TFT Display interfaced with DHITD_TSMote, operators can receive critical alerts and real-time temperature trend visualization directly through DHITD_TSMote. This improves situational awareness and allows for quick responses in simplex milling machines during milling operations.
ADVANTAGES OF THE INVENTION
1. This ground-breaking invention relies heavily on the DHITD_TSMote, which makes wireless communication, data collecting, and real-time temperature monitoring possible. With the help of this feature, operators can operate simplex milling machines with complete control and the capacity to apply preventive measures while milling. They can do this by remotely accessing a personalized online dashboard.
2. A crucial part in enabling wireless connectivity and enabling the transfer of temperature data in real time from the DHITD_TSMote to a specific cloud server is the ESP01 Wifi Board. This feature enables operators to monitor temperature in simplex milling machines during milling processes and remotely access comprehensive insights and control functionalities.
3. A crucial component of the invention is the MLX90614 Temperature Sensor, which records temperature information in real time from simplex milling machines as they are being milled. The DHITD_TSMote needs this crucial input to enable proactive monitoring, analysis, and automated control measures since it contains vital information.
4. A key component of the invention is the Relay Module, which functions as an automated shutdown mechanism in response to crucial temperature levels using predetermined algorithms. In the process of milling, this guarantees operational safety and guards against possible damage to simplex milling machines.
5. The essential TFT Display provides operators with direct access to real-time temperature trend visualization and important alarms via the DHITD_TSMote. This improves situational awareness, allowing simplex milling machines to respond quickly when milling processes are underway.
, Claims:1. A detachable handheld iot device to monitoring temperature in simplex milling machine within milling operation comprises DHITD_TSMote (220) is used to facilitate wireless communication, real-time temperature monitoring, data collection, and remote access to a customized web dashboard for comprehensive control and preventive measures in simplex milling machines during milling operations, it is equipped with an ATmega32 MCU Board (220I), an ESP01 Wifi Board (220H), an MLX90614 Temperature Sensor (220G), a Relay Module (220F), an RTC Module (220C), an SD Card Module (220D), a TFT Display (220A), an LED Indicator (220B), and a Power Supply (220E).
2. The device as claimed in claim 1, wherein the innovation's ATmega32 MCU Board serves as the machine's central processing unit, coordinating the smooth integration of multiple parts and carrying out a pre-programmed algorithm to enable real-time data processing, control, and automated shutdown procedures in the DHITD_TSMote for temperature monitoring in simplex milling machines while the machine is being used.
3. The device as claimed in claim 1, wherein to enable wireless communication and facilitate the transmission of real-time temperature data from the DHITD_TSMote to a dedicated cloud server, the ESP01 Wifi Board is also integrated into the DHITD_TSMote, this enables operators to access comprehensive insights and control functionalities remotely for efficient temperature monitoring in simplex milling machines during milling operations.
4. The device as claimed in claim 1, wherein during milling operations, the MLX90614 Temperature Sensor is utilized to collect real-time temperature data from simplex milling machines, this vital input is used by the DHITD_TSMote to enable proactive monitoring, analysis, and automated control actions.
5. The device as claimed in claim 1, wherein the DHITD_TSMote Relay Module is utilized to provide an autonomous shutdown mechanism in reaction to critical temperature levels, depending on specified algorithms, this ensures operational safety and guards against potential damage to simplex milling machines during milling operations.
6. The device as claimed in claim 1, wherein using the TFT Display interfaced with DHITD_TSMote, operators can receive critical alerts and real-time temperature trend visualization directly through DHITD_TSMote, this improves situational awareness and allows for quick responses in simplex milling machines during milling operations.

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