DETACHABLE DEVICE WITH WPAN & IOT INTEGRATION FOR ADVANCED CONDITION MONITORING OF CAP SEALING MACHINES IN THE COSMETIC INDUSTRY

Abstract

A Detachable Device with WPAN & IoT Integration for Advanced Condition Monitoring of Cap Sealing Machines in the Cosmetic Industry comprises of DDWIAT_CMNode (10), which is outfitted with a BeagleBone Processor Board (10G), an XBee Module with base Patch (10A), a temperature sensor (10E), a MEMS vibration sensor (10D), a pressure sensor (10F), an RTC Module (10B), and a power supply (10C). Wireless transmission of this data to a dedicated cloud server enables thorough analysis and machine health monitoring in the cosmetics industry. The analyzed data is received from the cloud server and displayed locally through an intuitive interface by the DDWIAR_CMNode, which is outfitted with a BeagleBone Processor Board, an XBee Module with base Patch, a GSM Modem, a Display, and a Power Supply. This allows for real-time visibility and control for on-site operators in the advanced condition monitoring of cap sealing machines in the cosmetic industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Detachable Device with WPAN & IoT Integration for Advanced Condition Monitoring of Cap Sealing Machines in the Cosmetic Industry.
BACKGROUND OF THE INVENTION
This innovative method of Advanced Condition Monitoring for Cap Sealing Machines in the Cosmetic Industry offers a simple and efficient way to monitor and analyze critical machine data in real time. The system gathers pressure, vibration, and temperature data from cap sealing machines via wireless connection and a network of sensors. Next, this data is sent to a specific cloud server by means of the Internet of Things integration (IoT). The data is analyzed by the cloud server using pre-existing machine learning algorithms, which yield insightful results such as important alerts, trending patterns, and analytical conclusions.
Effectively monitoring and maintaining cap sealing machines to ensure optimal performance presents a significant challenge for the cosmetics business. The current generation of monitoring systems sometimes lacks real-time capabilities and extensive analytical tools, which causes a delay in identifying any problems and reduces overall production efficiency. Furthermore, operators find it challenging to proactively address key concerns because traditional methods are unable to provide a comprehensive perspective on machine health.
US10000369B2: A beverage bottle closing machine being configured and disposed to close tops of filled beverage bottles with screw-type and other caps. The abstract of the disclosure is submitted herewith as required. As stated in brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading Abstract of the Disclosure. The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
RESEARCH GAP: An innovation integrated with WPAN & IoT for Advanced Condition Monitoring of Cap Sealing Machines in cosmetic industry is the novelty of the system.
RU2468985C2: machine for closing bottles or similar vessels by gates with multiple closing elements arranged around machine rotor vertical axis MA I including vessel holder and closing tool. To make closing actions over height, every closing element is equipped with separated controlled and adjusted drive motor 7 with appropriate actuator. Said motor 7 acts on actuator composed of spindle 8 with screw thread and/or belt drive to allow readjustment of closing element displacement over height.
RESEARCH GAP: An innovation integrated with WPAN & IoT for Advanced Condition Monitoring of Cap Sealing Machines in cosmetic industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This innovation presents an effective solution for the real-time status monitoring of cap sealing machines in the cosmetic sector by integrating modern sensors, wireless communication, IoT, and cloud technologies. The DDWIAT_CMNode and the DDWIAR_CMNode are the two primary components of this invention. A temperature sensor, an RTC module, a MEMS vibration sensor, and a pressure sensor are among the sensors that are installed on the DDWIAT_CMNode. For WPAN connectivity, these sensors are coupled with an XBEe Module and a BeagleBone Processor Board. The DDWIAT_CMNode is in charge of gathering data in real time from the many parameters of the cap sealing machine. Using IoT integration, the collected data is subsequently wirelessly sent to a customized cloud server. The cloud server's unique architecture makes it ideal for processing and managing incoming data. When the data from each sensor reaches the cloud server, pre-programmed machine learning algorithms examine it over time and produce insightful reports about the state of the cap sealing machine, including trending patterns, crucial alarms, and other analytics.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This innovation presents an effective solution for the real-time status monitoring of cap sealing machines in the cosmetic sector by integrating modern sensors, wireless communication, IoT, and cloud technologies. The DDWIAT_CMNode and the DDWIAR_CMNode are the two primary components of this invention. A temperature sensor, an RTC module, a MEMS vibration sensor, and a pressure sensor are among the sensors that are installed on the DDWIAT_CMNode. For WPAN connectivity, these sensors are coupled with an XBEe Module and a BeagleBone Processor Board. The DDWIAT_CMNode is in charge of gathering data in real time from the many parameters of the cap sealing machine. Using IoT integration, the collected data is subsequently wirelessly sent to a customized cloud server. The cloud server's unique architecture makes it ideal for processing and managing incoming data. When the data from each sensor reaches the cloud server, pre-programmed machine learning algorithms examine it over time and produce insightful reports about the state of the cap sealing machine, including trending patterns, crucial alarms, and other analytics.
The DDWIAR_CMNode is essential to this system at the same time. The analyzed data is received from the cloud server by this node, which is made up of a BeagleBone Processor Board, XBEe Module, GSM Modem, Display, and Power Supply. The GSM Modem ensures a smooth information flow by facilitating connectivity between the cloud server and the DDWIAR_CMNode. Operators at the location have instant access to information on the state of the cap sealing machine thanks to the local Display, which presents the analyzed data in real time. The system also has an easy-to-use web dashboard that each operator may access with their own account. This dashboard presents the outcomes of the machine learning algorithms in an organized and comprehensible manner, providing a thorough overview of the machine's state. Operators can view trending data, track important warnings, and examine analytics pertaining to the operation of the cap sealing machine by logging into their accounts.
BEST METHOD OF WORKING
Real-time temperature, vibration, and pressure data from cap sealing machines are collected by the DDWIAT_CMNode, which is outfitted with a BeagleBone Processor Board, an XBee Module with base Patch, a temperature sensor, a MEMS vibration sensor, a pressure sensor, an RTC Module, and a power supply. Wireless transmission of this data to a dedicated cloud server enables thorough analysis and machine health monitoring in the cosmetics industry.
The analyzed data is received from the cloud server and displayed locally through an intuitive interface by the DDWIAR_CMNode, which is outfitted with a BeagleBone Processor Board, an XBee Module with base Patch, a GSM Modem, a Display, and a Power Supply. This allows for real-time visibility and control for on-site operators in the advanced condition monitoring of cap sealing machines in the cosmetic industry.
The BeagleBone Processor Board, which is integrated into both motes, powers the DDWIAT_CMNode and DDWIAR_CMNode's computation and communication. This allows for effective data processing, sensor integration, and communication in the advanced condition monitoring of cap sealing machines used in the cosmetics sector.
The DDWIAT_CMNode, DDWIAR_CMNode, and the cloud server can all communicate wirelessly thanks to the XBee Module with Base Patch, which is also integrated into both of the motes. This allows for real-time data transmission and improves the efficacy of the advanced condition monitoring system for cap sealing machines in the cosmetics industry.
The temperature, MEMS vibration, and pressure sensors-all of which are connected to the DDWIAT_CMNode-are utilized to supply crucial data inputs for the advanced condition monitoring system's overall operation by enabling real-time monitoring, analysis, and assessment of the operating conditions of cap sealing machines in the cosmetics industry.
To enable smooth communication with the cloud server, analyze data, and guarantee a dependable connection for on-site operators to monitor and manage the sophisticated state of cap sealing machines in the cosmetics industry, the DDWIAR_CMNode is equipped with a GSM modem.
On-site operators can monitor and evaluate critical machine parameters immediately with the help of the Display interfaced on the DDWIAR_CMNode. This improves control and decision-making in the advanced condition monitoring of cap sealing machines in the cosmetics industry.
ADVANTAGES OF THE INVENTION
1. This innovation's primary sensor-equipped component, the DDWIAT_CMNode, gathers pressure, vibration, and temperature data in real time from cap sealing machines. It makes wireless transmission to a specialized cloud server possible for thorough machine health monitoring and analysis in the cosmetics sector.
2. Acting as a communication center, the DDWIAR_CMNode shows locally through an intuitive interface the data that has been evaluated and received from the cloud server. For on-site operators involved in advanced condition monitoring of cap sealing equipment in the cosmetic business, this guarantees real-time visibility and control.
3. As a wireless communication element, the XBee Module with base Patch is essential for enabling smooth connectivity between the cloud server, DDWIAT_CMNode, and DDWIAR_CMNode. This improves the efficacy of the sophisticated condition monitoring system for cap sealing machines in the cosmetics sector by facilitating real-time data transmission.
4. The DDWIAT_CMNode relies heavily on the Temperature Sensor, MEMS Vibration Sensor, and Pressure Sensor to provide vital data inputs for the real-time monitoring, analysis, and evaluation of cap sealing machine operating parameters. This enhances the sophisticated condition monitoring system's overall efficacy in the cosmetics sector.
5. The DDWIAR_CMNode's embedded GSM modem enables smooth connectivity with the cloud server. This makes it possible to send processed data and guarantees a steady connection for operators working on-site to keep an eye on and manage the sophisticated state of cap sealing equipment used in the cosmetics sector.
6. The DDWIAR_CMNode's Display provides on-site operators with a visual representation of the analyzed data in real time. This improves control and decision-making in advanced condition monitoring of cap sealing machines in the cosmetics sector by enabling instantaneous monitoring and evaluation of crucial machine characteristics.

, Claims:1. A Detachable Device with WPAN & IoT Integration for Advanced Condition Monitoring of Cap Sealing Machines in the Cosmetic Industry comprises of DDWIAT_CMNode (10), which is outfitted with a BeagleBone Processor Board (10G), an XBee Module with base Patch (10A), a temperature sensor (10E), a MEMS vibration sensor (10D), a pressure sensor (10F), an RTC Module (10B), and a power supply (10C); and wireless transmission of this data to a dedicated cloud server enables thorough analysis and machine health monitoring in the cosmetics industry.
2. The device as claimed in claim 1, wherein the analyzed data is received from the cloud server and displayed locally through an intuitive interface by the DDWIAR_CMNode, which is outfitted with a BeagleBone Processor Board, an XBee Module with base Patch, a GSM Modem, a Display, and a Power Supply, and this allows for real-time visibility and control for on-site operators in the advanced condition monitoring of cap sealing machines in the cosmetic industry.
3. The device as claimed in claim 1, wherein the BeagleBone Processor Board, which is integrated into both motes, powers the DDWIAT_CMNode and DDWIAR_CMNode's computation and communication, and this allows for effective data processing, sensor integration, and communication in the advanced condition monitoring of cap sealing machines used in the cosmetics sector.
4. The device as claimed in claim 1, wherein the DDWIAT_CMNode, DDWIAR_CMNode, and the cloud server can all communicate wirelessly thanks to the XBee Module with Base Patch, which is also integrated into both of the motes, and this allows for real-time data transmission and improves the efficacy of the advanced condition monitoring system for cap sealing machines in the cosmetics industry.
5. The device as claimed in claim 1, wherein the temperature, MEMS vibration, and pressure sensors all of which are connected to the DDWIAT_CMNode are utilized to supply crucial data inputs for the advanced condition monitoring system's overall operation by enabling real-time monitoring, analysis, and assessment of the operating conditions of cap sealing machines in the cosmetics industry.
6. The device as claimed in claim 1, wherein to enable smooth communication with the cloud server, analyze data, and guarantee a dependable connection for on-site operators to monitor and manage the sophisticated state of cap sealing machines in the cosmetics industry, the DDWIAR_CMNode is equipped with a GSM modem.
7. The device as claimed in claim 1, wherein on-site operators can monitor and evaluate critical machine parameters immediately with the help of the Display interfaced on the DDWIAR_CMNode, and this improves control and decision-making in the advanced condition monitoring of cap sealing machines in the cosmetics industry.

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