DEPLOYMENT OF LPWAN AND CLOUD-BASED TECHNOLOGY SOLUTION FOR REAL-TIME ENERGY CONSUMPTION MONITORING IN DTH DRILL MACHINES WITHIN COAL MINING OPERATIONS

Abstract

ABSTRACT This invention presents a dual-node LPWAN and cloud-based solution for real-time energy monitoring of DTH drill machines in coal mining operations. The system, featuring CTS_EMTCMote and CTS_EMCRMote, utilizes advanced sensors and communication modules to track voltage and current data in real time. This data is transmitted to a cloud server, where it is processed and analyzed, providing maintenance teams with comprehensive, remotely accessible analytics. The on-site HMI Display and remote web dashboard enable informed decision-making and proactive maintenance to optimize energy efficiency within mining operations.

Specification

Description:FIELD OF THE INVENTION
This invention relates to Deployment of LPWAN and Cloud-based Technology Solution for Real-time Energy Consumption Monitoring in DTH Drill Machines within Coal Mining Operations.
BACKGROUND OF THE INVENTION
This innovative solution seamlessly integrates LPWAN and cloud-based technologies to revolutionize energy usage monitoring in coal mining operations. The system, which is specifically made for keeping an eye on DTH drill machines, uses cutting-edge sensors to collect voltage and current data in real time. After that, this data is sent to a certain cloud server. The data is processed by sophisticated algorithms on the cloud to determine energy consumption. The entire analytics are then instantaneously accessible to authorized workers and operators via an easy-to-use web dashboard and on-site HMI Display.
One of the challenges that coal mining operations now face is the lack of effective real-time energy usage monitoring systems designed specifically for DTH drill rigs. Traditional monitoring techniques often show inefficiencies and are unable to provide timely insights into patterns of energy consumption. This restriction makes it more difficult for maintenance crews to take proactive measures to improve energy efficiency and make well-informed judgments.
US11174679B2 - A down-the-hole rock drilling machine includes a casing and a control sleeve with a reciprocating piston to manage fluid routing through working chambers. Energy Consumption Monitoring of machine using LPWAN and Cloud-based Technology Solution is the novelty of the system.
US11028643B2 - A down-the-hole rock drilling machine features a sleeve-configured piston and central fluid passages to manage pressurized fluid flow. Energy Consumption Monitoring of machine using LPWAN and Cloud-based Technology Solution is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The CTS_EMTCMote and CTS_EMCRMote make up the dual-device system used in this breakthrough. Equipped with an LPWAN Module, an AC Current Sensor, an AC Voltage Sensor, an LED indicator, a power supply, and a Raspberry Pi Processor Board, the CTS_EMTCMote serves as the main data gathering device linked to DTH drill machines in coal mining operations. The CTS_EMTCMote's AC Current and Voltage Sensors actively collect unprocessed data about the energy usage of the DTH drill machines. In addition, the CTS_EMCRMote improves the system with a user interface and connectivity functionality. It has a Raspberry Pi Processor Board, LPWAN Module, GSM Modem, HMI Display, and Power Supply. While the GSM Modem guarantees a dependable internet connection for real-time data transfer and remote access, the LPWAN Module enables smooth communication between the CTS_EMTCMote and the specialized cloud server.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The CTS_EMTCMote and CTS_EMCRMote make up the dual-device system used in this breakthrough. Equipped with an LPWAN Module, an AC Current Sensor, an AC Voltage Sensor, an LED indicator, a power supply, and a Raspberry Pi Processor Board, the CTS_EMTCMote serves as the main data gathering device linked to DTH drill machines in coal mining operations. The CTS_EMTCMote's AC Current and Voltage Sensors actively collect unprocessed data about the energy usage of the DTH drill machines. In addition, the CTS_EMCRMote improves the system with a user interface and connectivity functionality. It has a Raspberry Pi Processor Board, LPWAN Module, GSM Modem, HMI Display, and Power Supply. While the GSM Modem guarantees a dependable internet connection for real-time data transfer and remote access, the LPWAN Module enables smooth communication between the CTS_EMTCMote and the specialized cloud server.
An innovative cloud server receives the raw data from the AC Current and Voltage Sensors on the CTS_EMTCMote and transmits it via LPWAN. Advanced algorithms are used on the cloud server to calculate the DTH drill machines' energy consumption. Authorized staff members and operators can then view this processed data via two channels: a web dashboard and an HMI display. The HMI Display provides instantaneous insights into the operational state of the DTH drill machines by offering a visual depiction of energy usage metrics on-site. Concurrently, an extensive and intuitive online dashboard that can be accessed via the internet provides remote monitoring capabilities. By providing the maintenance crew with comprehensive analytics, historical data, and configurable reports, this dashboard enables them to take proactive measures to address trends of energy usage and make well-informed decisions.
BEST METHOD OF WORKING
The CTS_EMTCMote equipped with a Raspberry Pi Processor Board, LPWAN Module, AC Current Sensor, AC Voltage Sensor, LED Indicator, and Power Supply for real-time current and voltage monitoring from DTH drill machines, enabling accurate and efficient data transmission to the cloud-based server for energy consumption analysis within coal mining operations.
The CTS_EMCRMote comprising a Raspberry Pi Processor Board, LPWAN Module, GSM Modem, HMI Display, and Power Supply, utilized to provide an intuitive HMI Display interface and ensure dependable internet connectivity via a GSM Modem, enabling authorized personnel to remotely access historical data and real-time energy consumption analytics, promoting proactive maintenance and informed decision-making in coal mining operations.
A Raspberry Pi Processor Board integrated into both nodes, facilitating seamless integration of LPWAN and cloud technologies for real-time energy consumption monitoring in DTH drill machines within coal mining operations and enabling data processing and communication with sensors and modules.
An LPWAN Module integrated into both nodes, offering a low-power, long-range communication solution, allowing for seamless connectivity between the cloud server and data-collecting devices like CTS_EMTCMote and CTS_EMCRMote, supporting effective transmission of real-time energy consumption data from DTH drill machines within coal mining operations.
An AC Current Sensor and AC Voltage Sensor connected to CTS_EMTCMote, used to precisely measure the current and voltage coming from DTH drill machines, providing essential data for monitoring, analyzing, and optimizing energy consumption in real time within coal mining operations.
A GSM Modem in CTS_EMCRMote ensuring reliable internet access for the device, facilitating real-time data transfer to the cloud server, and enabling authorized personnel in coal mining operations to remotely access energy consumption analytics and historical data.
An HMI Display on CTS_EMCRMote, providing on-site visualization of real-time energy consumption statistics, giving users immediate insight into the operational state of DTH drill machines within coal mining operations.
An external Power Supply attached to each mote, ensuring continuous and dependable operation for CTS_EMTCMote and CTS_EMCRMote, supporting the collection, communication, and display functionalities necessary for real-time energy consumption monitoring in DTH drill machines within coal mining operations.


ADVANTAGES OF THE INVENTION
1. This ground-breaking invention revolves around the CTS_EMTCMote, which serves as the main data gathering device fitted with sensors to track current and voltage in real time from DTH drill machines. This makes it possible to send data to the cloud-based server quickly and accurately, which makes it easier to analyze energy usage in coal mining operations.
2. The CTS_EMCRMote improves on the invention by providing a dependable internet connection via a GSM Modem and an intuitive interface via an HMI Display. This setup empowers educated decision-making and proactive maintenance methods in coal mining operations by providing authorized personnel with remote access to historical data and real-time energy consumption analytics.
3. The LPWAN Module, which offers a low-power, long-range communication solution, is essential to this invention. The CTS_EMTCMote and CTS_EMCRMote data collection devices may connect to the cloud server seamlessly thanks to this feature, which guarantees effective transfer of real-time energy consumption data from DTH drill machines in coal mining operations.
4. This innovation's key elements are the AC Current and AC Voltage Sensors, which enable accurate current and voltage measurement from DTH drill machines. They offer vital raw data for monitoring, analyzing, and optimizing energy consumption in real time in coal mining operations.
5. The CTS_EMCRMote depends on the GSM Modem to provide dependable internet access, which is a key component of this innovation. It enables authorized staff in coal mining operations to remotely access energy consumption analytics and historical data by facilitating real-time data transfer to the cloud server.
6. This invention uses an HMI Display as a user interface, providing on-site visualization of real-time data from the CTS_EMCRMote regarding energy use. With the help of this capability, coal mining enterprises can instantly gain insight into the operational status of their DTH drill equipment.
, Claims:We Claim:
1. A system of LPWAN and Cloud-based Technology Solution for Real-time Energy Consumption Monitoring in DTH Drill Machines within Coal Mining Operations comprises the CTS_EMTCMote, equipped with a Raspberry Pi Processor Board, LPWAN Module, AC Current Sensor, AC Voltage Sensor, LED Indicator, and Power Supply, enables real-time current and voltage monitoring from DTH drill machines, allowing accurate and efficient data transmission to a cloud-based server for energy consumption analysis within coal mining operations.
2. The system as claimed in claim 1, wherein a Raspberry Pi Processor Board, LPWAN Module, GSM Modem, HMI Display, and Power Supply, provides an intuitive HMI Display interface and reliable internet connectivity via a GSM Modem, allowing authorized personnel to remotely access historical data and real-time energy consumption analytics, thereby supporting proactive maintenance and informed decision-making in coal mining operations.
3. The system as claimed in claim 1, whereinthe Raspberry Pi Processor Board, integrated into both nodes, facilitates seamless integration of LPWAN and cloud technologies for real-time energy monitoring of DTH drill machines in coal mining operations and enables data processing and sensor communication.
4. The system as claimed in claim 1, whereinthe LPWAN Module, embedded in both nodes, provides a low-power, long-range communication solution, ensuring efficient connectivity between the cloud server and devices like CTS_EMTCMote and CTS_EMCRMote, supporting real-time energy consumption data transmission from DTH drill machines in coal mining operations.
5. The system as claimed in claim 1, whereinthe AC Current and AC Voltage Sensors, connected to CTS_EMTCMote, precisely measure the current and voltage from DTH drill machines, delivering essential data for real-time monitoring, analysis, and optimization of energy consumption in coal mining operations.
6. The system as claimed in claim 1, whereinthe GSM Modem, integrated into CTS_EMCRMote, ensures reliable internet access for the device, facilitating real-time data transfer to the cloud server and enabling authorized personnel in coal mining operations to remotely access energy consumption analytics and historical data.
7. The system as claimed in claim 1, whereinthe HMI Display on CTS_EMCRMote provides on-site visualization of real-time energy consumption statistics, offering users immediate insight into the operational state of DTH drill machines in coal mining operations.
8. The system as claimed in claim 1, whereinthe external Power Supply for CTS_EMTCMote and CTS_EMCRMote ensures continuous operation, supporting the collection, communication, and display functionalities necessary for real-time energy consumption monitoring in DTH drill machines in coal mining operations.

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