CUTTING APPARATUS WITH COOLING AIR NOZZLE AND TEMPERATURE REGULATION COMPONENTS

Abstract

Disclosed is a cutting apparatus comprising a cooling air nozzle positioned adjacently to a guide rail element for directing airflow, a heat-resistant insulation layer layered onto a mounting section of said guide rail element, and a temperature sensor intersecting the cooling air nozzle to regulate airflow. The apparatus maintains the optimal cutting temperature of the wire element during operation.

Specification

Description:Field of the Invention


The present disclosure generally relates to cutting apparatuses. Further, the present disclosure particularly relates to a cutting apparatus with a cooling air nozzle and temperature regulation components.
Background
The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
Various methods and apparatuses are known in the art for performing cutting operations in industrial applications. In general, cutting processes often involve high temperatures, especially when using materials such as wires or blades to perform the cutting operation. Elevated temperatures can lead to overheating, which affects the quality of the cut, as well as causes damage to the cutting apparatus over time. Accordingly, various cooling mechanisms have been introduced to address overheating issues and prolong the lifespan of cutting equipment.
One commonly known technique involves directing air towards the cutting element to cool the apparatus during operation. Air cooling systems are widely used due to their simplicity and low cost of operation. Such systems, however, suffer from inefficiencies in regulating airflow to the cutting zone. The inability to dynamically adjust airflow based on real-time temperature data leads to suboptimal cooling, especially in fluctuating environmental conditions or variable operational loads. Moreover, traditional air cooling systems are prone to accumulating dust and particles, which degrade performance over time and increase maintenance requirements.
Furthermore, additional state-of-the-art systems employ insulation materials to protect specific components of the cutting apparatus from excessive heat. Such insulation methods, though effective in shielding components, often fail to completely prevent heat transfer over prolonged usage. Over time, insulation degrades, requiring frequent replacement or repairs, which further adds to operational downtime and increases costs. Moreover, improper insulation application or material selection leads to inconsistent heat protection, negatively affecting the overall efficiency of the apparatus.
Another known solution incorporates temperature monitoring mechanisms to maintain an optimal operating environment for cutting processes. Temperature sensors are commonly employed to monitor heat levels and prevent overheating. However, many conventional temperature sensors are positioned in non-optimal locations, leading to delayed responses in temperature changes, thereby allowing excessive heat build-up before corrective actions can be taken. The reliance on passive monitoring without direct integration with other control systems further reduces effectiveness in maintaining a stable operating temperature for the cutting elements.
In light of the above discussion, there exists an urgent need for solutions that overcome the problems associated with conventional systems and techniques for cooling and temperature regulation in cutting apparatuses.
Summary
The following presents a simplified summary of various aspects of this disclosure in order to provide a basic understanding of such aspects. This summary is not an extensive overview of all contemplated aspects, and is intended to neither identify key or critical elements nor delineate the scope of such aspects. Its purpose is to present some concepts of this disclosure in a simplified form as a prelude to the more detailed description that is presented later.
The following paragraphs provide additional support for the claims of the subject application.
An objective of the present disclosure is to provide a cutting apparatus that maintains the optimal cutting temperature of the wire element during operation. The system of the present disclosure aims to regulate airflow efficiently to prevent overheating and ensure consistent cutting conditions.
In an aspect, the present disclosure provides a cutting apparatus comprising a cooling air nozzle positioned adjacently to a guide rail element for directing airflow, a heat-resistant insulation layer layered onto a mounting section of said guide rail element, and a temperature sensor intersecting the cooling air nozzle to regulate airflow, maintaining the optimal cutting temperature of the wire element during operation. The cooling air nozzle enables precise airflow direction to prevent overheating while the insulation layer serves as a thermal barrier to enhance apparatus durability. The temperature sensor enables real-time monitoring and airflow regulation.
Furthermore, the cooling air nozzle comprises an adjustable aperture to control airflow rate. The aperture is aligned with the guide rail element to direct cooling air precisely onto the wire element for maintaining consistent cutting temperature. The adjustable nature of the aperture enables improved control over airflow, enhancing cooling efficiency and maintaining operational stability during extended use.
Moreover, the guide rail element is positioned longitudinally with respect to the heat-resistant insulation layer for optimal heat dissipation along the wire path, thus preventing overheating during prolonged operation. The longitudinal arrangement facilitates even heat dissipation, ensuring stable cutting performance without excessive temperature accumulation.
Further, the temperature sensor is embedded within the cooling air nozzle to monitor the temperature of the wire element directly. The embedding enhances the regulation of airflow, allowing for immediate cooling adjustments based on real-time temperature changes. The direct monitoring ensures prompt response to temperature variations, reducing the risk of overheating.
Additionally, the heat-resistant insulation layer is bonded to the mounting section using a high-temperature adhesive, intersecting the cooling air nozzle to provide a seamless thermal barrier that enhances the durability of the apparatus. The bonding of the insulation layer improves the thermal insulation properties of the cutting apparatus, extending its operational lifespan under high-temperature conditions.
Moreover, a railway-inspired adjustable support bracket is affixed to the guide rail element. Said support bracket enables precise positioning of the cooling air nozzle for targeted airflow over the wire element, enhancing cooling efficiency. The adjustable support bracket allows the operator to achieve focused cooling where required, optimizing cutting temperature management.
Furthermore, a shock-absorbing rail damper is positioned adjacently to the mounting section. Said rail damper, derived from railway coach suspension technology, minimizes vibrations transmitted to the guide rail element during cutting operations. The integration of the rail damper reduces vibration, enhancing cutting precision and operational stability.
Additionally, the cooling air nozzle is equipped with a directional vane to channel airflow towards specific sections of the wire element, enhancing the localized cooling effect and preventing heat concentration in critical areas. The directional vane improves the precision of airflow, ensuring targeted cooling to maintain optimal wire element temperature.
Moreover, the guide rail element features an integrated air distribution manifold to evenly disperse cooling air along the length of the wire element, intersecting with the cooling air nozzle to maintain uniform cutting temperature. The manifold ensures consistent airflow distribution, preventing uneven cooling and associated performance issues.
Finally, the temperature sensor comprises a feedback control circuit connected to the cooling air nozzle, allowing for automatic adjustment of airflow based on detected temperature variations. The feedback control circuit automates the cooling process, optimizing airflow adjustments to ensure stable cutting temperatures.

Brief Description of the Drawings


The features and advantages of the present disclosure would be more clearly understood from the following description taken in conjunction with the accompanying drawings in which:
FIG. 1 illustrates a cutting apparatus (100), in accordance with the embodiments of the present disclosure.
FIG. 2 illustrates sequential diagram of cutting apparatus 100, in accordance with the embodiments of the present disclosure.
Detailed Description
In the following detailed description of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. In the drawings, like numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to claim those skilled in the art to practice the invention. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims and equivalents thereof.
The use of the terms "a" and "an" and "the" and "at least one" and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term "at least one" followed by a list of one or more items (for example, "at least one of A and B") is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B), unless otherwise indicated herein or clearly contradicted by context. The terms "comprising," "having," "including," and "containing" are to be construed as open-ended terms (i.e., meaning "including, but not limited to,") unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., "such as") provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Pursuant to the "Detailed Description" section herein, whenever an element is explicitly associated with a specific numeral for the first time, such association shall be deemed consistent and applicable throughout the entirety of the "Detailed Description" section, unless otherwise expressly stated or contradicted by the context.
As used herein, the term "cutting apparatus" refers to any system or device that is used for cutting or severing materials in a controlled and precise manner. The cutting apparatus may include various components that facilitate the cutting process, such as a guide rail element, cooling air nozzle, heat-resistant insulation layer, and temperature regulation mechanisms. Such an apparatus may be used in industrial applications where continuous or repetitive cutting actions are necessary. Additionally, the cutting apparatus may be used in environments where high temperatures are generated during cutting operations, requiring the use of cooling mechanisms to maintain the optimal operating conditions. The cutting apparatus as described herein may apply to both manual and automated cutting systems in various industries, including manufacturing, metalworking, and other sectors where precise material handling and cutting are necessary. Said cutting apparatus includes a variety of mechanisms to enhance the performance and longevity of the cutting tool by maintaining temperature control and ensuring safe operation.
As used herein, the term "cooling air nozzle" refers to a nozzle that directs airflow towards a specific area, primarily to manage temperature by cooling the surrounding environment. In the context of the cutting apparatus, the cooling air nozzle is positioned adjacently to the guide rail element to direct a stream of cooling air towards the wire element or other components that generate heat during operation. The cooling air nozzle serves to maintain the temperature of the cutting apparatus within an optimal range, preventing overheating of the wire element and reducing the risk of damage to the equipment. Such a cooling air nozzle can be adapted to provide continuous or intermittent airflow, depending on the operational requirements. Said cooling air nozzle may also be adjustable in terms of direction or intensity of airflow, ensuring that the cooling effect can be tailored to the specific needs of the cutting process.
As used herein, the term "guide rail element" refers to a structural component that provides guidance and support to the cutting element within the cutting apparatus. The guide rail element ensures the precise movement of the cutting tool along a predetermined path, maintaining alignment and stability throughout the cutting process. In the described apparatus, the guide rail element is positioned in proximity to the cooling air nozzle, ensuring that airflow is effectively directed towards the cutting element. The guide rail element may be fabricated from durable materials capable of withstanding high temperatures, friction, and mechanical stress during operation. Such a guide rail element is essential for ensuring accurate and consistent cuts, particularly in automated systems where precision is critical. Additionally, said guide rail element may include provisions for mounting various other components, such as the heat-resistant insulation layer, to further enhance the performance and durability of the cutting apparatus.
As used herein, the term "heat-resistant insulation layer" refers to a protective layer applied to a surface to shield it from the effects of high temperatures. In the context of the cutting apparatus, the heat-resistant insulation layer is layered onto a mounting section of the guide rail element. Said insulation layer acts as a barrier that prevents heat from transferring to sensitive components of the guide rail, which could otherwise degrade or lose structural integrity due to thermal exposure. The insulation layer is made from materials capable of withstanding extreme heat, such as ceramics or specialized polymers. The addition of such a heat-resistant insulation layer helps to extend the lifespan of the cutting apparatus by protecting key elements from the adverse effects of prolonged exposure to high temperatures. Said insulation layer is integral to maintaining the efficiency and safety of the apparatus during extended cutting operations, particularly in high-temperature environments.
As used herein, the term "mounting section" refers to the portion of a structure or component that is designed to support or secure another part in place. In the context of the cutting apparatus, the mounting section of the guide rail element provides a surface or framework upon which additional components, such as the heat-resistant insulation layer, are attached. The mounting section ensures that the insulation layer remains securely in place throughout the operation of the cutting apparatus, despite the mechanical forces or thermal stresses involved. Said mounting section is typically fabricated from strong, heat-resistant materials to ensure durability and long-term performance. Additionally, the mounting section may include features such as grooves, brackets, or fasteners that facilitate the secure attachment of other components. Such a mounting section is essential for maintaining the structural integrity and functionality of the cutting apparatus under a wide range of operating conditions.
As used herein, the term "temperature sensor" refers to a device that detects and measures temperature within a specific area or component. In the context of the cutting apparatus, the temperature sensor is positioned to intersect the cooling air nozzle, allowing it to monitor the temperature of the air or components adjacent to the cutting element. Said sensor provides real-time data on temperature levels, enabling the system to regulate the airflow accordingly to maintain optimal cutting temperatures. The temperature sensor is typically designed to withstand harsh operating conditions, such as high temperatures, vibrations, or exposure to cutting debris. The sensor may be connected to a control unit that adjusts the airflow based on the temperature readings, ensuring that the cutting apparatus remains within safe and efficient operating temperatures. Such a temperature sensor is a critical component in preventing overheating of the wire element, thereby protecting the overall system from potential damage due to excessive heat.
FIG. 1 illustrates a cutting apparatus (100), in accordance with the embodiments of the present disclosure. In an embodiment, a cooling air nozzle 102 is positioned adjacently to a guide rail element 104 for directing airflow towards the cutting region of the apparatus 100. Said cooling air nozzle 102 is structured to deliver a focused stream of air that cools the components involved in the cutting process, particularly targeting the wire element to prevent excessive heat buildup during operation. Said cooling air nozzle 102 may be constructed from materials that can withstand prolonged exposure to elevated temperatures and abrasive particles generated during cutting activities. The nozzle 102 can have adjustable features, allowing the direction and intensity of airflow to be controlled based on the specific cooling requirements of the operation. The airflow may be continuous or intermittently regulated based on operational conditions. Such a cooling air nozzle 102 is positioned in close proximity to the guide rail element 104 to ensure that the airflow is directed along the length of the cutting path. In certain embodiments, multiple cooling air nozzles 102 can be employed along different sections of the guide rail element 104, depending on the dimensions of the cutting apparatus 100 or the materials being cut.
In an embodiment, a heat-resistant insulation layer 106 is layered onto a mounting section 108 of the guide rail element 104. Said heat-resistant insulation layer 106 is configured to protect the guide rail element 104 and other surrounding components from thermal stress caused by the heat generated during the cutting operation. The insulation layer 106 is constructed from materials with high thermal resistance, such as ceramic, glass fibers, or high-temperature polymers, which prevent the transfer of heat from the wire element to the guide rail element 104. The application of said insulation layer 106 over the mounting section 108 ensures that heat does not affect the structural integrity or functionality of the guide rail element 104 during extended operation periods. In certain embodiments, the insulation layer 106 may be applied in multiple layers, each with varying degrees of thermal resistance, to provide enhanced protection in particularly high-heat environments. The layered structure allows for improved heat dissipation, enabling the cutting apparatus 100 to operate effectively for prolonged periods.
In an embodiment, a temperature sensor 110 is positioned to intersect the cooling air nozzle 102, regulating the airflow to maintain the optimal cutting temperature of the wire element during operation. Said temperature sensor 110 is strategically located to continuously monitor the temperature of the air near the cutting region, as well as the wire element itself, to ensure that the temperature remains within a safe and efficient operating range. The temperature sensor 110 communicates with a control unit (not shown) that adjusts the intensity or direction of the airflow based on real-time temperature readings. Such temperature sensor 110 can be made from thermally resistant materials to ensure accurate readings even under harsh operating conditions. In certain embodiments, the sensor 110 may be capable of detecting sudden temperature fluctuations, triggering immediate adjustments to the cooling air nozzle 102. The placement of said temperature sensor 110 near the cooling air nozzle 102 allows for quick and responsive regulation of the cooling system, ensuring consistent performance during extended cutting operations. The integration of multiple sensors 110 along the cutting path may further enhance the temperature control system of the apparatus 100.
In an embodiment, the cooling air nozzle 102 comprises an adjustable aperture that enables control over the rate of airflow directed towards the wire element. Said adjustable aperture allows the user to fine-tune the volume and intensity of cooling air based on the specific cutting conditions or the material being processed. The aperture can be widened or narrowed through a manual or automatic adjustment mechanism, enabling precise control over the airflow. Such adjustable aperture is aligned with the guide rail element 104 to direct the cooling air precisely onto the wire element, ensuring that cooling is focused on the area of greatest heat generation. The alignment of the aperture with the guide rail element 104 allows for efficient dissipation of heat, particularly along the cutting path, preventing localized overheating. This feature of the cooling air nozzle 102 is particularly useful for maintaining a consistent cutting temperature throughout prolonged cutting operations, regardless of fluctuations in external conditions or material characteristics.
In an embodiment, the guide rail element 104 is positioned longitudinally with respect to the heat-resistant insulation layer 106 to optimize the dissipation of heat along the length of the wire element. Said longitudinal positioning allows for even distribution of heat across the guide rail element 104, ensuring that no single area is exposed to excessive thermal stress during cutting operations. The placement of the guide rail element 104 along the wire path promotes consistent cooling, as the airflow from the cooling air nozzle 102 is channeled effectively along the length of the guide rail element 104. The integration of the heat-resistant insulation layer 106 further enhances heat management by providing a thermal barrier that reduces heat transfer to the underlying structure. This configuration prevents overheating of the guide rail element 104, ensuring that the cutting apparatus 100 maintains optimal performance during prolonged and continuous operation.
In an embodiment, the temperature sensor 110 is embedded within the cooling air nozzle 102 to provide direct and immediate monitoring of the temperature near the wire element during cutting operations. Said embedding of the temperature sensor 110 allows for real-time measurement of temperature fluctuations, enabling the system to make immediate adjustments to the airflow based on the detected conditions. By embedding the sensor 110 within the cooling air nozzle 102, the system enhances the precision of temperature regulation, as the sensor 110 is in direct proximity to the critical cutting area. This placement allows for more responsive cooling, as any increase in temperature is detected instantly, triggering corresponding adjustments to the airflow from the nozzle 102. The real-time monitoring provided by the embedded temperature sensor 110 ensures that the wire element is consistently maintained within the desired temperature range, reducing the risk of overheating and improving the longevity of the cutting apparatus 100.
In an embodiment, the heat-resistant insulation layer 106 is bonded to the mounting section 108 using a high-temperature adhesive. Said high-temperature adhesive is formulated to withstand the elevated temperatures generated during cutting operations, ensuring that the insulation layer 106 remains securely affixed to the mounting section 108 over time. The adhesive forms a seamless bond between the insulation layer 106 and the mounting section 108, preventing any gaps or thermal leaks that could compromise the insulating properties of the layer. The bonding process also enhances the structural integrity of the guide rail element 104, as the insulation layer 106 provides additional reinforcement against mechanical stress. The seamless nature of the bond also allows the insulation layer 106 to intersect with the cooling air nozzle 102, creating a continuous thermal barrier that protects the guide rail element 104 from the heat generated during cutting. This configuration contributes to the overall durability and performance of the cutting apparatus 100.
In an embodiment, the cutting apparatus 100 further comprises a railway-inspired adjustable support bracket 112 that is affixed to the guide rail element 104. Said support bracket 112 is designed to enable precise positioning of the cooling air nozzle 102 along the length of the guide rail element 104. The adjustable nature of the bracket 112 allows the user to fine-tune the placement of the cooling air nozzle 102 to achieve targeted airflow over specific sections of the wire element. The support bracket 112 is constructed from durable materials capable of withstanding the mechanical and thermal stresses encountered during operation. The design of the support bracket 112 is inspired by railway technology, ensuring stability and reliability even under high-load conditions. By enabling precise positioning of the cooling air nozzle 102, the support bracket 112 enhances the overall cooling efficiency of the apparatus 100, ensuring that airflow is directed exactly where it is needed along the wire element.
In an embodiment, the cutting apparatus 100 further comprises a shock-absorbing rail damper 114 positioned adjacently to the mounting section 108. Said rail damper 114 is derived from railway coach suspension technology and is designed to minimize vibrations transmitted to the guide rail element 104 during cutting operations. The rail damper 114 absorbs and dissipates mechanical vibrations that are generated by the movement of the cutting apparatus 100 or by the interaction between the wire element and the material being cut. By reducing vibrations, the rail damper 114 helps to stabilize the guide rail element 104, ensuring that the wire element remains aligned and performs consistently throughout the cutting process. The incorporation of the rail damper 114 also reduces wear and tear on the guide rail element 104 and other associated components, contributing to the longevity of the cutting apparatus 100.
In an embodiment, the cooling air nozzle 102 is equipped with a directional vane to channel airflow towards specific sections of the wire element. Said directional vane is designed to adjust the direction of the airflow based on the cooling requirements of different areas of the wire element. The vane can be manually or automatically adjusted to focus the airflow on areas that are prone to overheating, thereby enhancing the localized cooling effect. The integration of the directional vane allows the cooling air nozzle 102 to provide targeted cooling in areas that are most susceptible to heat concentration, such as the regions of the wire element that are in direct contact with the material being cut. This targeted airflow prevents excessive heat buildup in critical areas, ensuring consistent cutting performance and reducing the risk of thermal damage to the wire element or the surrounding components of the cutting apparatus 100.
In an embodiment, the guide rail element 104 features an integrated air distribution manifold that evenly disperses cooling air along the length of the wire element. Said air distribution manifold is integrated into the structure of the guide rail element 104 and is designed to work in conjunction with the cooling air nozzle 102 to ensure uniform cooling of the wire element. The manifold includes multiple air outlets spaced along the length of the guide rail element 104, allowing for even distribution of cooling air across the entire cutting path. By dispersing the cooling air uniformly, the air distribution manifold prevents localized overheating and maintains a consistent cutting temperature along the wire element. The integration of the manifold with the guide rail element 104 enhances the overall cooling system of the cutting apparatus 100, ensuring that the entire wire element is kept within an optimal temperature range during prolonged cutting operations.
In an embodiment, the temperature sensor 110 comprises a feedback control circuit that is connected to the cooling air nozzle 102. Said feedback control circuit is designed to automatically adjust the airflow from the cooling air nozzle 102 based on the temperature variations detected by the temperature sensor 110. The control circuit continuously monitors the temperature of the wire element and sends signals to the cooling air nozzle 102 to increase or decrease the airflow as needed. This automatic adjustment process ensures that the wire element is maintained within the desired temperature range without requiring manual intervention. The integration of the feedback control circuit with the temperature sensor 110 and the cooling air nozzle 102 enhances the precision of the cooling system, providing real-time adjustments to the airflow based on the detected temperature changes during the cutting process.
FIG. 2 illustrates sequential diagram of cutting apparatus 100, in accordance with the embodiments of the present disclosure. The cutting apparatus 100 comprises a cooling air nozzle 102 positioned adjacently to a guide rail element 104 to direct airflow towards the wire element during operation. The guide rail element 104 is layered with a heat-resistant insulation layer 106, which is applied onto a mounting section 108. The insulation layer 106 prevents heat transfer from the wire element to the guide rail element 104, ensuring thermal stability. A temperature sensor 110 is embedded to intersect with the cooling air nozzle 102, monitoring real-time temperature changes of the wire element. The sensor 110 regulates the airflow based on temperature fluctuations, allowing the cutting apparatus 100 to maintain an optimal temperature during prolonged cutting operations. The sequential interaction between the cooling air nozzle 102, guide rail element 104, heat-resistant insulation layer 106, and temperature sensor 110 facilitates consistent temperature regulation, preventing overheating and ensuring reliable operation.
In an embodiment, the cooling air nozzle 102 is positioned adjacently to the guide rail element 104 to direct airflow precisely onto the wire element. The positioning of the nozzle 102 ensures that cooling air is consistently applied to the area where heat is generated during cutting. This helps in dissipating heat efficiently and maintaining a stable temperature of the wire element, which is essential for preventing overheating. The interaction between the nozzle 102 and the guide rail element 104 ensures that the wire element remains functional throughout prolonged operation. The directed airflow from the nozzle 102 avoids thermal damage to the surrounding components of the cutting apparatus 100, allowing for continuous operation without interruptions due to temperature fluctuations.
In an embodiment, the cooling air nozzle 102 comprises an adjustable aperture aligned with the guide rail element 104. The adjustable aperture enables precise control over the rate of airflow directed at the wire element, which allows for adaptable cooling based on different operational conditions. The alignment of the aperture ensures that cooling air is directed specifically at the wire element to avoid excess airflow to surrounding areas. This feature allows for dynamic adjustment of the cooling system to ensure that the cutting temperature remains consistent throughout various stages of the operation. The adjustable aperture provides flexibility, enabling the cutting apparatus 100 to perform efficiently under a wide range of material types and operational environments.
In an embodiment, the guide rail element 104 is positioned longitudinally relative to the heat-resistant insulation layer 106 to optimize heat dissipation along the wire path. The longitudinal positioning ensures that heat generated by the wire element during operation is distributed evenly along the guide rail element 104, preventing localized heat buildup. This reduces the risk of the wire element or the surrounding components becoming compromised due to excessive heat exposure. The integration of the heat-resistant insulation layer 106 further aids in containing and dissipating heat, ensuring that the cutting apparatus 100 can function effectively during extended periods of operation. The positioning also protects the guide rail element 104 from heat-related stress and potential deformation.
In an embodiment, the temperature sensor 110 is embedded within the cooling air nozzle 102, allowing direct monitoring of the wire element's temperature. The embedding enhances the ability of the sensor 110 to detect real-time temperature changes at the point of operation. This direct monitoring improves the system's capacity to regulate the airflow from the cooling air nozzle 102, as the system can make immediate adjustments to maintain the optimal cutting temperature. The sensor 110's position within the nozzle 102 ensures that the airflow responds promptly to temperature variations, preventing overheating or cooling delays. The integration of the sensor 110 with the nozzle 102 streamlines the temperature regulation process, allowing the apparatus 100 to maintain continuous operation without manual intervention.
In an embodiment, the heat-resistant insulation layer 106 is bonded to the mounting section 108 using a high-temperature adhesive. The high-temperature adhesive secures the insulation layer 106 to the mounting section 108, creating a durable bond capable of withstanding extreme temperatures. The bonding method ensures that the insulation layer 106 remains fixed in position despite exposure to thermal stress and operational vibrations. This bonding provides a seamless thermal barrier that shields the guide rail element 104 from heat generated by the cutting process. The intersection of the insulation layer 106 with the cooling air nozzle 102 further enhances the system's ability to manage and dissipate heat, ensuring the longevity and durability of the cutting apparatus 100.
In an embodiment, the cutting apparatus 100 includes a railway-inspired adjustable support bracket 112 affixed to the guide rail element 104. Said bracket 112 is designed to enable the precise positioning of the cooling air nozzle 102 along the length of the guide rail element 104. The support bracket 112 allows the nozzle 102 to be adjusted according to the specific cooling requirements of the wire element, ensuring targeted airflow where it is most needed. The adjustable nature of the bracket 112 allows the user to customize the cooling system, optimizing the performance of the apparatus 100 under varying operational conditions. The railway-inspired design ensures that the support bracket 112 provides stability and reliability during extended cutting operations, even when subjected to mechanical stress.
In an embodiment, the cutting apparatus 100 further comprises a shock-absorbing rail damper 114 positioned adjacently to the mounting section 108. The rail damper 114, derived from railway coach suspension technology, is designed to minimize the transmission of vibrations to the guide rail element 104 during cutting operations. The damper 114 absorbs mechanical vibrations generated by the motion of the wire element or the material being cut, thereby reducing the impact of these vibrations on the overall performance of the apparatus 100. By stabilizing the guide rail element 104, the rail damper 114 ensures that the cutting process remains precise and consistent, reducing the risk of misalignment or wire element fatigue due to prolonged vibration exposure.
In an embodiment, the cooling air nozzle 102 is equipped with a directional vane that channels airflow towards specific sections of the wire element. The directional vane allows the user to control the direction of the cooling air, ensuring that it is focused on areas of the wire element most prone to heat accumulation. The vane enhances the cooling system by allowing localized cooling where it is most needed, preventing the wire element from overheating in critical areas. By directing airflow efficiently, the directional vane reduces heat concentration, ensuring that the wire element remains at a stable temperature throughout the cutting process. This feature improves the performance and reliability of the cutting apparatus 100 during operation.
In an embodiment, the guide rail element 104 features an integrated air distribution manifold that evenly disperses cooling air along the length of the wire element. The air distribution manifold is designed to work in conjunction with the cooling air nozzle 102 to ensure uniform cooling across the entire cutting path. The manifold allows cooling air to be distributed evenly, preventing localized overheating and maintaining a consistent temperature along the wire element. This even dispersion of cooling air enhances the overall performance of the cutting apparatus 100, ensuring that the wire element remains functional during extended cutting operations. The integration of the air distribution manifold with the guide rail element 104 improves the cooling efficiency of the apparatus 100.
In an embodiment, the temperature sensor 110 comprises a feedback control circuit that is connected to the cooling air nozzle 102. The feedback control circuit enables the system to automatically adjust the airflow from the cooling air nozzle 102 based on real-time temperature data collected by the sensor 110. The circuit continuously monitors the temperature of the wire element and triggers adjustments to the cooling airflow to maintain optimal cutting conditions. This automatic adjustment process allows the cutting apparatus 100 to regulate the wire element's temperature without manual intervention, ensuring consistent cooling and preventing overheating during extended operations. The integration of the feedback control circuit with the sensor 110 enhances the overall reliability and performance of the apparatus 100.
Example embodiments herein have been described above with reference to block diagrams and flowchart illustrations of methods and apparatuses. It will be understood that each block of the block diagrams and flowchart illustrations, and combinations of blocks in the block diagrams and flowchart illustrations, respectively, can be implemented by various means including hardware, software, firmware, and a combination thereof. For example, in one embodiment, each block of the block diagrams and flowchart illustrations, and combinations of blocks in the block diagrams and flowchart illustrations can be implemented by computer program instructions. These computer program instructions may be loaded onto a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions which execute on the computer or other programmable data processing apparatus create means for implementing the functions specified in the flowchart block or blocks.
Operations in accordance with a variety of aspects of the disclosure is described above would not have to be performed in the precise order described. Rather, various steps can be handled in reverse order or simultaneously or not at all.
While several implementations have been described and illustrated herein, a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein may be utilized, and each of such variations and/or modifications is deemed to be within the scope of the implementat












I/We Claims


A cutting apparatus (100), comprising:
a cooling air nozzle (102) positioned adjacently to a guide rail element (104) for directing airflow;
a heat-resistant insulation layer (106) layered onto a mounting section (108) of said guide rail element (104);
and a temperature sensor (110) intersecting the cooling air nozzle (102) to regulate airflow, maintaining the optimal cutting temperature of the wire element during operation.
The cutting apparatus (100) of claim 1, wherein the cooling air nozzle (102) comprises an adjustable aperture to control airflow rate, said adjustable aperture being aligned with the guide rail element (104) to direct cooling air precisely onto the wire element for maintaining consistent cutting temperature.
The cutting apparatus (100) of claim 1, wherein the guide rail element (104) is positioned longitudinally with respect to the heat-resistant insulation layer (106) for optimal heat dissipation along the wire path, thus preventing overheating during prolonged operation.
The cutting apparatus (100) of claim 1, wherein the temperature sensor (110) is embedded within the cooling air nozzle (102) to monitor the temperature of the wire element directly, said embedding enhancing the regulation of airflow for immediate cooling adjustments based on real-time temperature changes.
The cutting apparatus (100) of claim 1, wherein the heat-resistant insulation layer (106) is bonded to the mounting section (108) using a high-temperature adhesive, intersecting the cooling air nozzle (102) to provide a seamless thermal barrier that enhances the durability of the apparatus.
The cutting apparatus (100) of claim 1, further comprising a railway-inspired adjustable support bracket (112) affixed to the guide rail element (104), said support bracket (112) enables precise positioning of the cooling air nozzle (102) for targeted airflow over the wire element, enhancing cooling efficiency.
The cutting apparatus (100) of claim 1, further comprising a shock-absorbing rail damper (114) positioned adjacently to the mounting section (108), said rail damper (114) derived from railway coach suspension technology to minimize vibrations transmitted to the guide rail element (104) during cutting operations.
The cutting apparatus (100) of claim 1, wherein the cooling air nozzle (102) is equipped with a directional vane to channel airflow towards specific sections of the wire element, enhancing the localized cooling effect and preventing heat concentration in critical areas.
The cutting apparatus (100) of claim 1, wherein the guide rail element (104) features an integrated air distribution manifold to evenly disperse cooling air along the length of the wire element, intersecting with the cooling air nozzle (102) to maintain uniform cutting temperature.
The cutting apparatus (100) of claim 1, wherein the temperature sensor (110) comprises a feedback control circuit connected to the cooling air nozzle (102), allowing for automatic adjustment of airflow based on detected temperature variations.




Disclosed is a cutting apparatus comprising a cooling air nozzle positioned adjacently to a guide rail element for directing airflow, a heat-resistant insulation layer layered onto a mounting section of said guide rail element, and a temperature sensor intersecting the cooling air nozzle to regulate airflow. The apparatus maintains the optimal cutting temperature of the wire element during operation.

, Claims:I/We Claims


A cutting apparatus (100), comprising:
a cooling air nozzle (102) positioned adjacently to a guide rail element (104) for directing airflow;
a heat-resistant insulation layer (106) layered onto a mounting section (108) of said guide rail element (104);
and a temperature sensor (110) intersecting the cooling air nozzle (102) to regulate airflow, maintaining the optimal cutting temperature of the wire element during operation.
The cutting apparatus (100) of claim 1, wherein the cooling air nozzle (102) comprises an adjustable aperture to control airflow rate, said adjustable aperture being aligned with the guide rail element (104) to direct cooling air precisely onto the wire element for maintaining consistent cutting temperature.
The cutting apparatus (100) of claim 1, wherein the guide rail element (104) is positioned longitudinally with respect to the heat-resistant insulation layer (106) for optimal heat dissipation along the wire path, thus preventing overheating during prolonged operation.
The cutting apparatus (100) of claim 1, wherein the temperature sensor (110) is embedded within the cooling air nozzle (102) to monitor the temperature of the wire element directly, said embedding enhancing the regulation of airflow for immediate cooling adjustments based on real-time temperature changes.
The cutting apparatus (100) of claim 1, wherein the heat-resistant insulation layer (106) is bonded to the mounting section (108) using a high-temperature adhesive, intersecting the cooling air nozzle (102) to provide a seamless thermal barrier that enhances the durability of the apparatus.
The cutting apparatus (100) of claim 1, further comprising a railway-inspired adjustable support bracket (112) affixed to the guide rail element (104), said support bracket (112) enables precise positioning of the cooling air nozzle (102) for targeted airflow over the wire element, enhancing cooling efficiency.
The cutting apparatus (100) of claim 1, further comprising a shock-absorbing rail damper (114) positioned adjacently to the mounting section (108), said rail damper (114) derived from railway coach suspension technology to minimize vibrations transmitted to the guide rail element (104) during cutting operations.
The cutting apparatus (100) of claim 1, wherein the cooling air nozzle (102) is equipped with a directional vane to channel airflow towards specific sections of the wire element, enhancing the localized cooling effect and preventing heat concentration in critical areas.
The cutting apparatus (100) of claim 1, wherein the guide rail element (104) features an integrated air distribution manifold to evenly disperse cooling air along the length of the wire element, intersecting with the cooling air nozzle (102) to maintain uniform cutting temperature.
The cutting apparatus (100) of claim 1, wherein the temperature sensor (110) comprises a feedback control circuit connected to the cooling air nozzle (102), allowing for automatic adjustment of airflow based on detected temperature variations.

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