CONDITION MONITORING OF PLASTIC CNC ROUTER MACHINE IN PLASTIC COMPONENTS MANUFACTURING USING SX1272 RF TECHNOLOGY

Abstract

A system of Condition Monitoring of Plastic CNC Router Machine in Plastic Components Manufacturing using SX1272 RF Technology, comprises of the Real-time data collection on temperature, vibration, pressure, and moisture in CNC router machines is made possible by the WTCM_PCRMote, which is outfitted with an STM32 Processor, SX1272 RF, Temperature Sensor, Vibration Sensor, Pressure Sensor, Moisture Sensor, RTC Module, SD Card Module, and Power Supply, this is an essential function for proactive condition monitoring in the plastic components manufacturing industry; and utilizing its connectivity features, the WRCM_PCRMote—which has an STM32 processor, an SX1272 RF, an ESP32 wifi, an HMI display, a buzzer, and a power supply—is used to receive and process data from multiple WTCM_PCRMote units, this allows for seamless communication with a customized cloud server for real-time analysis, the generation of trending data, and instant alerts, all of which ultimately facilitate effective condition monitoring of CNC router machines in the plastic components manufacturing industry. Long-range wireless data transfer between the WTCM_PCRMote and WRCM_PCRMote units is made possible by the SX1272 RF module, which is built into both of the sensors and is necessary for real-time condition monitoring of CNC router machines in the plastic components manufacturing industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to the Condition Monitoring of Plastic CNC Router Machine in Plastic Components Manufacturing using SX1272 RF Technology
BACKGROUND OF THE INVENTION
The problem this invention attempts to solve is the lack of effective real-time condition monitoring systems made specifically for CNC routers used in the production of plastic components. The machinery's operational condition is often not fully understood by current solutions, which leads to unplanned downtime, ineffective production processes, and increased maintenance expenses.
US6061865A - This patent describes a dust collector assembly for a machine tool's toolhead, which includes a base unit, a pivoting bracket, and a tool unit. The assembly features a duct system with slip ring connections that enable efficient dust collection by maintaining connections between ducts and a vacuum source, even as the toolhead pivots on multiple axes. Research Gap: The novelty here is an integrated condition monitoring solution using SX1272 RF and cloud technology, designed specifically for monitoring plastic CNC router machines in industrial environments.
US9605705B2 - This invention relates to a method of forming an assembly between two workpieces, where a mortise on the first workpiece and a tenon on the second are joined by aligning identifying marks to ensure precise orientation before joining. This process improves accuracy in assembly and ensures consistent alignment of workpieces.
Research Gap: The innovative aspect involves the integration of SX1272 RF and cloud technology for real-time condition monitoring of plastic CNC router machines used in industrial settings.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
With the help of this state-of-the-art solution, plastic component manufacturers can monitor CNC router machines in real time, guaranteeing optimal performance and proactively averting issues. With the help of a variety of cutting-edge sensors, the system reliably collects critical information on the machinery's temperature, vibration, pressure, and moisture content. This data is relayed effortlessly to a central hub, which uses machine learning algorithms and cloud-based technology to analyze patterns, produce educational charts, and promptly send out notifications in the event of serious health issues.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This cutting-edge system offers a solid and all-inclusive solution for condition monitoring in Plastic CNC Router Machines by smoothly integrating hardware components, wireless connectivity, cloud technologies, and machine learning algorithms. The two main parts of this innovation's capability are the WRCM_PCRMote (Wireless Receiver Condition Monitoring Pseudo Remote) and the WTCM_PCRMote. Together, these elements allow for the real-time condition monitoring of Plastic CNC Router Machines used in the Manufacturing of Plastic Components. With its array of sensors-including pressure, vibration, temperature, and moisture-the WTCM_PCRMote is in charge of gathering comprehensive information on the CNC router machines' operational parameters.
Controlling sensor data, the STM32 Processor serves as the control unit, while the SX1272 RF module enables wireless connection. For precise analysis over time, the gathered data is timestamped using the RTC (Real-Time Clock) module. Furthermore, local data storage is made possible by the SD Card Module in the event of brief communication failures. Conversely, the WRCM_PCRMote serves as the primary hub for receiving data transmitted from several WTCM_PCRMote units. To communicate with the WTCM_PCRMotes, it uses an SX1272 RF module and an STM32 processor. By adding an ESP32 WiFi module, the WRCM_PCRMote may connect to the internet and send the data it has collected to a cloud server that has been specially created for this kind of innovation. In order to process and analyze the data that is received from the WRCM_PCRMote units, the cloud server is an essential component.
Pre-programmed machine learning algorithms regularly examine data trends and patterns, offering insightful information about the general well-being and functionality of CNC router machines. Trending data charts are produced by the cloud server, emphasizing key circumstances or abnormalities that could need attention. With its many features, the user interface gives operators freedom in how they may monitor the CNC router machines. The HMI (Human Machine Interface) Display on location enables operators to react quickly to any concerns by providing real-time information and alerts. A customized web dashboard that may be accessed through user accounts provides a thorough overview of the machine's condition for remote monitoring. Not only do critical health alerts appear on these interfaces, but they are also emailed to operators, guaranteeing that they are aware of such issues as soon as possible.
BEST METHOD OF WORKING
1. Real-time data collection on temperature, vibration, pressure, and moisture in CNC router machines is made possible by the WTCM_PCRMote, which is outfitted with an STM32 Processor, SX1272 RF, Temperature Sensor, Vibration Sensor, Pressure Sensor, Moisture Sensor, RTC Module, SD Card Module, and Power Supply. This is an essential function for proactive condition monitoring in the plastic components manufacturing industry.
2. Utilizing its connectivity features, the WRCM_PCRMote-which has an STM32 processor, an SX1272 RF, an ESP32 wifi, an HMI display, a buzzer, and a power supply-is used to receive and process data from multiple WTCM_PCRMote units. This allows for seamless communication with a customized cloud server for real-time analysis, the generation of trending data, and instant alerts, all of which ultimately facilitate effective condition monitoring of CNC router machines in the plastic components manufacturing industry.
3. Long-range wireless data transfer between the WTCM_PCRMote and WRCM_PCRMote units is made possible by the SX1272 RF module, which is built into both of the sensors and is necessary for real-time condition monitoring of CNC router machines in the plastic components manufacturing industry.
4. The WTCM_PCRMote is connected to the Temperature, Vibration, Pressure, and Moisture sensors, which are all used to gather detailed information on the environmental conditions inside CNC router machines. This allows for accurate monitoring and preventative maintenance in the manufacturing of plastic components.
5. For effective decision-making and prompt responses in the condition monitoring of CNC router machines in the plastic components manufacturing industry, the WRCM_PCRote interfaced HMI Display is utilized to give operators real-time updates and alerts in a visual format.
6. The ESP32 WiFi module built into the WRCM_PCRMote facilitates internet connectivity, enabling smooth data transfer to a customized cloud server, improving the capabilities of remote monitoring, and enabling real-time condition monitoring of CNC router machines in the manufacturing of plastic components.
ADVANTAGES OF THE INVENTION
1. The WTCM_PCRMote is a wireless transmitter that enables real-time data gathering on temperature, vibration, pressure, and moisture in CNC router machines. It is outfitted with a variety of sensors and cutting-edge technologies. Proactive condition monitoring in the manufacturing of plastic components requires this capacity.
2. Using its connectivity features, the WRCM_PCRMote acts as both the wireless receiver and central hub, receiving and processing data from several WTCM_PCRMote units. This makes it possible to easily communicate with a cloud server that has been tailored for real-time analysis, trend data production, and immediate notifications. In the end, it facilitates efficient CNC router machine condition monitoring in the production of plastic components.
3. The SX1272 RF module is essential to the operation of the WTCM_PCRMote and WRCM_PCRMote devices since it serves as the main channel of communication. To achieve real-time condition monitoring of CNC router machines in the manufacturing of plastic components, this functionality is essential.
4. The innovation's integrated temperature, vibration, pressure, and moisture sensors are essential for gathering detailed information on the environmental conditions inside CNC router machines. In the manufacturing of plastic components, this capability makes precise monitoring and preventative maintenance possible.
5. The HMI Display serves as an on-site interface that provides operators with alerts and updates in real time. By improving local monitoring capabilities, this makes it easier to make effective decisions and take prompt action when it comes to the condition monitoring of CNC router machines used in the manufacturing of plastic components.
, C , Claims:1. A system of Condition Monitoring of Plastic CNC Router Machine in Plastic Components Manufacturing using SX1272 RF Technology, comprises of the Real-time data collection on temperature, vibration, pressure, and moisture in CNC router machines is made possible by the WTCM_PCRMote, which is outfitted with an STM32 Processor, SX1272 RF, Temperature Sensor, Vibration Sensor, Pressure Sensor, Moisture Sensor, RTC Module, SD Card Module, and Power Supply, this is an essential function for proactive condition monitoring in the plastic components manufacturing industry; and utilizing its connectivity features, the WRCM_PCRMote-which has an STM32 processor, an SX1272 RF, an ESP32 wifi, an HMI display, a buzzer, and a power supply-is used to receive and process data from multiple WTCM_PCRMote units, this allows for seamless communication with a customized cloud server for real-time analysis, the generation of trending data, and instant alerts, all of which ultimately facilitate effective condition monitoring of CNC router machines in the plastic components manufacturing industry.
2. The System, as claimed in Claim 1, Long-range wireless data transfer between the WTCM_PCRMote and WRCM_PCRMote units is made possible by the SX1272 RF module, which is built into both of the sensors and is necessary for real-time condition monitoring of CNC router machines in the plastic components manufacturing industry.
3. The System, as claimed in Claim 1, the WTCM_PCRMote is connected to the Temperature, Vibration, Pressure, and Moisture sensors, which are all used to gather detailed information on the environmental conditions inside CNC router machines, this allows for accurate monitoring and preventative maintenance in the manufacturing of plastic components.
4. The System, as claimed in Claim 1, for effective decision-making and prompt responses in the condition monitoring of CNC router machines in the plastic components manufacturing industry, the WRCM_PCRote interfaced HMI Display is utilized to give operators real-time updates and alerts in a visual format.
5. The System, as claimed in Claim 1, the ESP32 WiFi module built into the WRCM_PCRMote facilitates internet connectivity, enabling smooth data transfer to a customized cloud server, improving the capabilities of remote monitoring, and enabling real-time condition monitoring of CNC router machines in the manufacturing of plastic components.

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