CLOUD AND NRF-BASED HANDHELD DEVICE FOR CONTROLLING FIXED GANTRY MILLING MACHINE IN STEEL PLANTS WITH FEEDBACK

Abstract

Cloud and nrf-based handheld device for controlling fixed gantry milling machine in steel plants with feedback comprises TCNHD_FGMNode (10), which is outfitted with an ESP32 Board (15), nRF Module (11), Single Channel Relay Module (12), Indicator (13), and Power Supply (14) the TCNHD_FGMNode is used to enable direct control of fixed gantry milling machines through a handheld device equipped with features, streamlining on/off operations for enhanced operational efficiency, it is equipped with an ESP32 Board, nRF Module, GSM Modem, HMI Display, Customized Switchpad, Buzzer, and Power Supply.

Specification

Description:FIELD OF THE INVENTION
This invention relates to cloud and nrf-based handheld device for controlling fixed gantry milling machine in steel plants with feedback.
BACKGROUND OF THE INVENTION
This ground-breaking development provides a versatile and efficient alternative for remotely monitoring stationary gantry milling machines in steel mills. Operators and authorized workers can easily turn the milling machines on and off from a remote location or while on-site thanks to this portable gadget. Direct control is possible via the device's customized switchpad, and remote monitoring and operation are made possible by an online dashboard. The Internet of Things (IoT)-based cloud technology ensures real-time feedback, which enhances the whole control system's accuracy and responsiveness.
The current state of affairs in steel plants makes it challenging to achieve effective and adaptable control over gantry milling machines that are immobile. Traditional control strategies are not as flexible as they could be to ensure seamless remote operations and real-time monitoring. The lack of a complete handheld solution limits authorized personnel's and operators' accessibility, which hinders their ability to effectively manage milling machines.
CN209379971U: The utility model discloses a kind of for processing the numerical control gantry Finish Milling Machine of straight-bar machines pedestal, comprising: lathe bed, table mechanism, two mainshaft mechanisms and control device, table mechanism are slidably arranged on lathe bed, and straight-bar machines pedestal to be processed is driven to move along lathe bed; Two mainshaft mechanisms are symmetricly set on lathe bed two sides, mainshaft mechanism includes heel post, oblique column, main shaft, spindle box, spindle motor, heel post is connected to lathe bed side, oblique column is slidably arranged on heel post, spindle box is slidably arranged on the installation inclined-plane of oblique column, the feed motion of main shaft may be implemented by horizontal and inclination both direction adjusting, after main spindle's are fixed, spindle motor drives main shaft to rotate in spindle box;Control device, control device are mounted in the control cabinet of the lathe bed.The utility model can carry out Automatic Control, high-efficient, precision is high, at low cost, and may be implemented to carry out simultaneous processing to straight-bar machines pedestal different angle, different sides.
RESEARCH GAP: A nRF and IoT based Solution for remote control of Fixed Gantry Milling Machine within Steel Plants novelty of the system.
CN109551016A: The invention discloses a kind of for processing the numerical control gantry Finish Milling Machine of straight-bar machines pedestal, comprising: lathe bed, table mechanism, two mainshaft mechanisms and control device, table mechanism are slidably arranged on lathe bed, and straight-bar machines pedestal to be processed is driven to move along lathe bed; Two mainshaft mechanisms are symmetricly set on lathe bed two sides, mainshaft mechanism includes heel post, oblique column, main shaft, spindle box, spindle motor, heel post is connected to lathe bed side, oblique column is slidably arranged on heel post, spindle box is slidably arranged on the installation inclined-plane of oblique column, the feed motion of main shaft may be implemented by horizontal and inclination both direction adjusting, after main spindle's are fixed, spindle motor drives main shaft to rotate in spindle box; Control device, control device are mounted in the control cabinet of the lathe bed. The present invention can carry out Automatic Control, high-efficient, precision is high, at low cost, and may be implemented to carry out simultaneous processing to straight-bar machines pedestal different angle, different sides.
RESEARCH GAP: A nRF and IoT based Solution for remote control of Fixed Gantry Milling Machine within Steel Plants novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This innovation's smooth integration of wireless communication modules, cloud technologies, and hardware components sets it apart in terms of usefulness. The portable gadget functions as a flexible control interface that provides local and distant control choices. nRF modules are used to guarantee dependable communication within the network, and GSM modems allow connectivity outside of local bounds. TCNHD_FGMNode and RHRCI_HRENode, the two main parts of the invention, each play a distinct function in the system as a whole. TCNHD_FGMNode is intended for direct control of fixed gantry milling machines in steel plants. It is furnished with an ESP32 board, nRF module, single-channel relay module, indicator, and power supply. This part, which acts as an interface between the portable device and the machines, allows on/off control via a personalized switchpad.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This innovation's smooth integration of wireless communication modules, cloud technologies, and hardware components sets it apart in terms of usefulness. The portable gadget functions as a flexible control interface that provides local and distant control choices. nRF modules are used to guarantee dependable communication within the network, and GSM modems allow connectivity outside of local bounds. TCNHD_FGMNode and RHRCI_HRENode, the two main parts of the invention, each play a distinct function in the system as a whole. TCNHD_FGMNode is intended for direct control of fixed gantry milling machines in steel plants. It is furnished with an ESP32 board, nRF module, single-channel relay module, indicator, and power supply. This part, which acts as an interface between the portable device and the machines, allows on/off control via a personalized switchpad.
A more sophisticated module, the RHRCI_HRENode, has an ESP32 board, a nRF module, a GSM modem, an HMI display, a customized switchpad, a buzzer, and a power supply. This node expands the capabilities of the system by offering more features for remote control and observation. A user-friendly and engaging experience is enhanced by the HMI display and buzzer, while connectivity for remote access is made possible by the GSM modem. The handheld device creates a distant network for communication between the nodes and the web dashboard using its nRF module. Operators and authorized workers can use the handheld device's customized switchpad to locally manage the milling machines. In addition, the system provides online dashboard access for remote control at the same time. This web dashboard, which is built on IoT cloud technology, offers a real-time feedback user interface for operating the equipment.
BEST METHOD OF WORKING
Direct handheld control of fixed gantry milling machines is made possible with the TCNHD_FGMNode, which is outfitted with an ESP32 Board, nRF Module, Single Channel Relay Module, Indicator, and Power Supply. This allows for smooth on/off operations.
The TCNHD_FGMNode is used to enable direct control of fixed gantry milling machines through a handheld device equipped with features, streamlining on/off operations for enhanced operational efficiency. It is equipped with an ESP32 Board, nRF Module, GSM Modem, HMI Display, Customized Switchpad, Buzzer, and Power Supply.
The two nodes' shared ESP32 Board serves as the central processor board, enabling connectivity, wireless communication, and control logic necessary for the smooth functioning and remote control of stationary gantry milling machines in steel factories.
Both the TCNHD_FGMNode and the RHRCI_HRENode use the nRF Module, which is integrated into both of the nodes, to facilitate wireless communication and network connectivity. This module is essential to the efficient remote control and monitoring of fixed gantry milling machines in steel plants via the handheld device.
To improve the accuracy of operations through the TCNHD_FGMNode in steel factories, the Single Channel Relay Module that is attached to it is utilized to provide a controlled interface for turning on and off fixed gantry milling machines.
The RHRCI_HRENode's inbuilt GSM modem is employed to enable remote connectivity and communication capabilities, enabling effective control and monitoring of stationary gantry milling machines in steel factories using the handheld device across long distances.
To improve user interaction and local control in the RHRCI_HRENode, the Customized Switchpad is interfaced on the RHRCI_HRENode. It offers an intuitive and tactile interface that enables operators to initiate specific commands and efficiently manage fixed gantry milling machines in steel plants.
ADVANTAGES OF THE INVENTION
1. This ground-breaking invention relies heavily on the TCNHD_FGMNode, a hardware interface that allows for seamless on/off operations and direct handheld control of fixed gantry milling machines.
2. The TCNHD_FGMNode, which functions as a crucial hardware interface, allows direct control of stationary gantry milling machines via a portable gadget with features that simplify on/off operations and improve operational effectiveness.
3. The nRF module is an essential part of the TCNHD_FGMNode and RHRCI_HRENode, facilitating wireless communication and network connectivity. In steel facilities, it guarantees efficient remote control and monitoring of stationary gantry milling machines via the handheld device.
4. A crucial element of the invention is the Single Channel Relay Module, which offers a regulated interface for turning on and off stationary gantry milling machines. This improves the TCNHD_FGMNode's operational precision in steel plants.
5. The RHRCI_HRENode's ability to communicate and connect remotely is made possible by the GSM Modem, which is essential to the innovation. This enables effective, long-distance handheld device control and monitoring of stationary gantry milling equipment in steel factories.
6. The Personalized Switchpad improves local control and user engagement in the RHRCI_HRENode by giving operators a tactile and intuitive interface through which to initiate particular commands and efficiently operate stationary gantry milling machines in steel plants.
, Claims:1. A Cloud and nRF-based handheld device for controlling fixed gantry milling machine in steel plants with feedback comprises TCNHD_FGMNode (10), which is outfitted with an ESP32 Board (15), nRF Module (11), Single Channel Relay Module (12), Indicator (13), and Power Supply (14).
2. The device as claimed in claim 1, wherein the TCNHD_FGMNode is used to enable direct control of fixed gantry milling machines through a handheld device equipped with features, streamlining on/off operations for enhanced operational efficiency, it is equipped with an ESP32 Board, nRF Module, GSM Modem, HMI Display, Customized Switchpad, Buzzer, and Power Supply.
3. The device as claimed in claim 1, wherein the two nodes' shared ESP32 Board serves as the central processor board, enabling connectivity, wireless communication, and control logic necessary for the smooth functioning and remote control of stationary gantry milling machines in steel factories.
4. The device as claimed in claim 1, wherein both the TCNHD_FGMNode and the RHRCI_HRENode use the nRF Module, which is integrated into both of the nodes, to facilitate wireless communication and network connectivity, this module is essential to the efficient remote control and monitoring of fixed gantry milling machines in steel plants via the handheld device.
5. The device as claimed in claim 1, wherein to improve the accuracy of operations through the TCNHD_FGMNode in steel factories, the Single Channel Relay Module that is attached to it is utilized to provide a controlled interface for turning on and off fixed gantry milling machines.
6. The device as claimed in claim 1, wherein the RHRCI_HRENode's inbuilt GSM modem is employed to enable remote connectivity and communication capabilities, enabling effective control and monitoring of stationary gantry milling machines in steel factories using the handheld device across long distances.
7. The device as claimed in claim 1, wherein to improve user interaction and local control in the RHRCI_HRENode, the Customized Switch pad is interfaced on the RHRCI_HRENode, it offers an intuitive and tactile interface that enables operators to initiate specific commands and efficiently manage fixed gantry milling machines in steel plants.

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