CLOUD-INTEGRATED ONLINE CONDITION MONITORING INNOVATION FOR TANK-BASED ULTRASONIC CRATE WASHER IN THE CHEMICAL INDUSTRY

Abstract

A cloud-integrated online condition monitoring system for tank-based ultrasonic crate washer in the chemical industry comprises CIOC_TCWTMote, (300) which is outfitted with an ATmega328 processor board (306), CC2500 RF module (301), vibration sensor (305), temperature sensor (304), MEMS vibration sensor (303), and power supply (302), it operates as a wireless sensor-equipped device that actively monitors the temperature and vibration of chemical industry tank-based ultrasonic crate washers, giving real-time data for thorough condition assessment and maintenance a key component of this innovation is the CIOC_TCWRMote, which is outfitted with an ATmega328 Board, CC2500 RF module, GSM Modem, and Power Supply, these components enable wireless communication and internet connectivity, which in turn allows real-time data gathered by the CIOC_TCWTMote to be transmitted to a customized web dashboard, this allows for the remote monitoring and analysis of the chemical industry's tank-based ultrasonic crate washers.

Specification

Description:FIELD OF THE INVENTION
This invention relates to cloud-integrated online condition monitoring innovation for tank-based ultrasonic crate washer in the chemical industry.
BACKGROUND OF THE INVENTION
The chemical industry's state-of-the-art ultrasonic crate washers feature a condition monitoring system that offers a comprehensive solution for remote supervision and continuous assessment. The equipment is continuously monitored for health thanks to the system's use of a combination of wireless and internet connectivity to gather data on various operating factors, such as temperature and vibration. The operators can then use this data to remotely monitor and analyze the condition of the equipment thanks to a customized online dashboard. This feature makes it easier to make prompt maintenance decisions, make proactive decisions, and maximize the operation of the ultrasonic crate washer. The chemical sector benefits in the long run from increased operational efficiency and reduced downtime.
The chemical sector finds it challenging to effectively operate and monitor ultrasonic crate washers that are tank-based. Real-time capabilities are often absent from conventional monitoring methods, which hinders the early detection of possible problems.
CN103769402B: The present invention relates to a kind of ultrasonic box washer, it includes soaking box and spraying and cleaning apparatus, is provided with active chain and the drivewheel of rotation capable of circulation in soaking box; Actively it is provided with a plurality of soaking compartment frame for fixing case to be cleaned on chain; Cleanout fluid in soaking box is arranged with supersonic generator, and the outlet mouth of soaking box is connected with the inlet mouth of spraying and cleaning apparatus by transfer gantry; Spraying and cleaning apparatus includes spraying box and the Spray-cleaning Machine arranging in spraying box and the brush unit scrubbed for casing. The present invention is by soaking casing to be cleaned and after ultrasonic waves for cleaning, is more repeatedly rushed by spraying and cleaning apparatus, scrubbed, and substantially increases clean rate and the work efficiency of casing, and saves manpower and labor time, greatly reduces the concentration of energy consumption and alkali; And the dirt and the alkali liquor that will attach to surface wash out so that it is disposable cleaning meets state health standards, its cleaning speed is fast, effective, not part of damage.
RESEARCH GAP: Cloud and IoT integrated Solution for condition Monitoring of Tank-based Ultrasonic Crate Washer within Chemical Industry is the novelty of the system.
CN202010673U: The utility model discloses an ultrasonic box washer, which solves the problems of unsatisfactory washing effect, water resource waste and low operating efficiency in prior art and includes a trapezoidal slideway, a steam heating tube and an ultrasonic vibrator head which are provided in an ultrasonic water box; the water in the ultrasonic water box is reused after being filtered; a transmission device is provided on a box body wall; a transmission chain is disposed between a transmission sprocket wheel and another transmission sprocket wheel provided on a drive motor; a pressing wheel device provided on the box body wall of the ultrasonic water box presses a lower circulation chain of the transmission chain down to the water of the ultrasonic water box; and the scraper plates for pushing the washed water box to move forward are spaced at the same interval on the transmission chain in the circulation operation. The utility model having the good operating efficiency realizes washing, spraying and drying to the bean product box on a transmission line.
RESEARCH GAP: Cloud and IoT integrated Solution for condition Monitoring of Tank-based Ultrasonic Crate Washer within Chemical Industry is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
Two key parts are involved, CIOC_TCWTMote and CIOC_TCWRMote, which are intended for use in the chemical industry's tank-based ultrasonic crate washers for condition monitoring. To provide wireless connection, CIOC_TCWTMote integrates an ATmega328 CPU board and a CC2500 RF module. A number of sensors are integrated to collect data in real-time on the state of operation and conditions of the ultrasonic crate washer. These include temperature, vibration, and MEMS vibration sensors. A dedicated power source ensures consistent and dependable operation, and the data gathered is crucial for assessing the equipment's performance and health. However, for wireless connection, CIOC_TCWRMote additionally makes use of an ATmega328 board and a CC2500 RF module. But what makes it unique is that it has a built-in GSM modem that connects the device to the internet.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Two key parts are involved, CIOC_TCWTMote and CIOC_TCWRMote, which are intended for use in the chemical industry's tank-based ultrasonic crate washers for condition monitoring. To provide wireless connection, CIOC_TCWTMote integrates an ATmega328 CPU board and a CC2500 RF module. A number of sensors are integrated to collect data in real-time on the state of operation and conditions of the ultrasonic crate washer. These include temperature, vibration, and MEMS vibration sensors. A dedicated power source ensures consistent and dependable operation, and the data gathered is crucial for assessing the equipment's performance and health. However, for wireless connection, CIOC_TCWRMote additionally makes use of an ATmega328 board and a CC2500 RF module. But what makes it unique is that it has a built-in GSM modem that connects the device to the internet.
With the help of this capability, the gadget can send gathered data to a personalized online dashboard for remote monitoring. This dashboard may be accessed online by operators, providing a consolidated location for monitoring and assessing the state of the crate washer. To ensure reliable operation, the device is powered by a separate power supply.When in use, the tank-based ultrasonic crate washer is monitored by the CIOC_TCWTMote and CIOC_TCWRMote in tandem. Data is collected by CIOC_TCWTMote from its sensors and sent wirelessly to CIOC_TCWRMote. This data is subsequently sent to a web dashboard using CIOC_TCWRMote, which has internet access via a GSM modem. This dashboard allows operators to remotely check the current state of the machinery, which helps with fast decision-making, preventive maintenance, and performance optimization of the ultrasonic crate washer.
BEST METHOD OF WORKING
The key component of this innovation is the CIOC_TCWTMote, which is outfitted with an ATmega328 processor board, CC2500 RF module, vibration sensor, temperature sensor, MEMS vibration sensor, and power supply. It operates as a wireless sensor-equipped device that actively monitors the temperature and vibration of chemical industry tank-based ultrasonic crate washers, giving real-time data for thorough condition assessment and maintenance.
A key component of this innovation is the CIOC_TCWRMote, which is outfitted with an ATmega328 Board, CC2500 RF module, GSM Modem, and Power Supply. These components enable wireless communication and internet connectivity, which in turn allows real-time data gathered by the CIOC_TCWTMote to be transmitted to a customized web dashboard. This allows for the remote monitoring and analysis of the chemical industry's tank-based ultrasonic crate washers.
The central processing unit of the ATmega328 processor board, which is integrated with both motes, is essential to this innovation as it allows for effective data processing and control functions in the CIOC_TCWTMote and CIOC_TCWRMote devices, which are intended for condition monitoring in chemical industry tank-based ultrasonic crate washers.
The CIOC_TCWTMote and CIOC_TCWRMote are coupled with the CC2500 RF module, offering a dependable wireless communication platform for data transmission in real-time, making it easier to monitor ultrasonic crate washers in tanks used in the chemical industry.
The Vibration Sensor provides useful real-time data for condition monitoring in the chemical sector by detecting and measuring vibrations in tank-based ultrasonic crate washers when used with CIOC_TCWTMote.
To enable thorough condition monitoring in the chemical sector, the Temperature Sensor is linked with CIOC_TCWTMote to monitor and deliver real-time temperature data in tank-based ultrasonic crate washers.
An essential part of this innovation is the MEMS Vibration Sensor, which is integrated with CIOC_TCWTMote. It improves the sensitivity and precision of vibration measurements in tank-based ultrasonic crate washers and gives precise real-time data for efficient condition monitoring in the chemical industry.
To enable real-time data transmission from tank-based ultrasonic crate washers to a customized online dashboard and enable internet connectivity, the GSM Modem is coupled with CIOC_TCWRMote. This allows for remote monitoring and analysis in the chemical sector.
The Power Supply plugs into the CIOC_TCWTMote and CIOC_TCWRMote devices, offering a steady and continuous energy source that guarantees the condition monitoring system in chemical industry tank-based ultrasonic crate washers runs without interruption.
ADVANTAGES OF THE INVENTION
1. This innovative development revolves upon the CIOC_TCWTMote, a wireless device with sensors that actively monitors the temperature and vibration of ultrasonic crate washers in the chemical sector that are tank-based. This gadget makes maintenance interventions easier and offers real-time data for a thorough condition assessment.
2. The CIOC_TCWRMote plays a pivotal role in propelling this innovation forward by permitting internet connectivity and wireless communication. It makes it easier to transfer real-time data gathered by the CIOC_TCWTMote to a personalized web interface, enabling remote chemical industry tank-based ultrasonic crate washer monitoring and analysis.
3. The ATmega328 processor board, which serves as the main processing unit, is essential to this creative solution. In the CIOC_TCWTMote and CIOC_TCWRMote devices, which are intended for condition monitoring in tank-based ultrasonic crate washers in the chemical sector, it effectively manages data processing and control operations.
4. This innovation would not be possible without the CC2500 RF module, which offers a dependable wireless communication platform. This module makes it easier for the CIOC_TCWTMote and CIOC_TCWRMote devices to transmit real-time data, enabling efficient tank-based ultrasonic crate washer monitoring in the chemical sector.
5. This breakthrough would not be possible without the Vibration Sensor, which allows the CIOC_TCWTMote to identify and quantify vibrations in ultrasonic crate washers that are tank-based. This sensor provides the chemical sector with useful real-time data for condition monitoring.
6. This breakthrough would not be possible without the Temperature Sensor, which enables the CIOC_TCWTMote to monitor and deliver real-time temperature data in ultrasonic crate washers that are tank-based. The chemical sector benefits from this capability's contribution to thorough condition monitoring.
7. In tank-based ultrasonic crate washers, the MEMS Vibration Sensor is an essential part that improves the sensitivity and accuracy of vibration measurements made by the CIOC_TCWTMote. This sensor improves the efficacy of condition monitoring in the chemical sector by providing precise real-time data.
8. A crucial component of this innovation is the GSM Modem, which enables the CIOC_TCWRMote to create an internet connection. It makes it possible for tank-based ultrasonic crate washers to transmit real-time data to a customized online dashboard, allowing for remote monitoring and analysis in the chemical industry.
, Claims:1. A cloud-integrated online condition monitoring system for tank-based ultrasonic crate washer in the chemical industry comprises CIOC_TCWTMote, (300) which is outfitted with an ATmega328 processor board (306), CC2500 RF module (301), vibration sensor (305), temperature sensor (304), MEMS vibration sensor (303), and power supply (302), it operates as a wireless sensor-equipped device that actively monitors the temperature and vibration of chemical industry tank-based ultrasonic crate washers, giving real-time data for thorough condition assessment and maintenance.
2. The system as claimed in claim 1, wherein a key component of this innovation is the CIOC_TCWRMote, which is outfitted with an ATmega328 Board, CC2500 RF module, GSM Modem, and Power Supply, these components enable wireless communication and internet connectivity, which in turn allows real-time data gathered by the CIOC_TCWTMote to be transmitted to a customized web dashboard, this allows for the remote monitoring and analysis of the chemical industry's tank-based ultrasonic crate washers.
3. The system as claimed in claim 1, wherein the central processing unit of the ATmega328 processor board, which is integrated with both motes, is essential to this innovation as it allows for effective data processing and control functions in the CIOC_TCWTMote and CIOC_TCWRMote devices, which are intended for condition monitoring in chemical industry tank-based ultrasonic crate washers.
4. The system as claimed in claim 1, wherein the CIOC_TCWTMote and CIOC_TCWRMote are coupled with the CC2500 RF module, offering a dependable wireless communication platform for data transmission in real-time, making it easier to monitor ultrasonic crate washers in tanks used in the chemical industry.
5. The system as claimed in claim 1, wherein the Vibration Sensor provides useful real-time data for condition monitoring in the chemical sector by detecting and measuring vibrations in tank-based ultrasonic crate washers when used with CIOC_TCWTMote.
6. The system as claimed in claim 1, wherein to enable thorough condition monitoring in the chemical sector, the Temperature Sensor is linked with CIOC_TCWTMote to monitor and deliver real-time temperature data in tank-based ultrasonic crate washers.
7. The system as claimed in claim 1, wherein an essential part of this innovation is the MEMS Vibration Sensor, which is integrated with CIOC_TCWTMote, it improves the sensitivity and precision of vibration measurements in tank-based ultrasonic crate washers and gives precise real-time data for efficient condition monitoring in the chemical industry.
8. The system as claimed in claim 1, wherein to enable real-time data transmission from tank-based ultrasonic crate washers to a customized online dashboard and enable internet connectivity, the GSM Modem is coupled with CIOC_TCWRMote, this allows for remote monitoring and analysis in the chemical sector.
9. The system as claimed in claim 1, wherein the Power Supply plugs into the CIOC_TCWTMote and CIOC_TCWRMote devices, offering a steady and continuous energy source that guarantees the condition monitoring system in chemical industry tank-based ultrasonic crate washers runs without interruption.

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