CLOUD EQUIPPED IOT CONDITION MONITORING DEVICE FOR TIN CAN AND PLASTIC BOTTLE CRUSHER MACHINE USED IN WASTE MANAGEMENT PROCESSES

Abstract

A cloud equipped iot condition monitoring device for tin can and plastic bottle crusher machine used in waste management processes comprises CITC_TCCMote (500), equipped with an ATmega128 Board (509), GSM Modem (501), Vibration Sensor (508), Temperature Sensor (507), RTC Module (506), SD Card Module (505), HMI Display (502), Indicator (503), and Power Supply (504), is utilized. Its communication and data analysis capabilities enable real-time data collection, analysis, and remote monitoring for improved operational efficiency and maintenance optimization CITC_TCCMote's ATmega128 Board is used to coordinate the integration and operation of different sensors, communication modules, and display interfaces in order to gather, analyze, and present data in real time for effective condition monitoring of plastic bottle and can crusher machines in waste management procedures.

Specification

Description:FIELD OF THE INVENTION
This invention relates to cloud equipped iot condition monitoring device for tin can and plastic bottle crusher machine used in waste management processes.
BACKGROUND OF THE INVENTION
This innovative approach offers a comprehensive plan for monitoring and managing the operational condition of equipment used in waste management processes. It makes real-time data gathering and transmission to a centralized cloud server easier by integrating multiple sensors and leveraging IoT technologies. This development ensures seamless machinery monitoring and maintenance without requiring a great deal of manual supervision, greatly enhancing the dependability, efficiency, and environmental friendliness of waste management operations.
The primary goal of this innovation is to address the issue of effectively maintaining and monitoring the state of equipment used in waste management procedures, namely crushers for plastic and tin cans. It has always been challenging to monitor these devices for issues with performance, possible malfunctions, and maintenance requirements, frequently relying on manual inspections. This reliance on manual processes has led to increased operational costs, downtime, and inefficiencies.
CN112218722B: The present invention relates to a polyester bottle crusher capable of easily crushing a polyester bottle in a sealed state, and the present invention may include: a polyester bottle input part; a polyester bottle crushing part connected to the lower part of the polyester bottle feeding part and used for crushing the fed polyester bottle; a transfer part connected with the polyester bottle crushing part and used for transferring the crushed polyester chips; a content storage part arranged below the conveying part and used for storing the content falling from the crushed polyester bottles or the conveyed polyester chips; and a polyester chip container portion provided at an end of the transfer portion for containing the transferred polyester chips, wherein the polyester bottle pulverizing portion may include: an internal pressure removing unit for removing the internal pressure of the polyester bottle by forming a predetermined hole in the polyester bottle; and a main crushing unit for crushing the polyester bottle to remove the internal pressure.
RESEARCH GAP: The Wireless Condition Monitoring device equipped with IoT Technology for Tin Can and Plastic Bottle Crusher Machine is the novelty of the system.
CN107716526B: The invention discloses a garbage classification device, which comprises a frame, a chute, a conveyor belt, a crushing plate of a compression mechanism, a crushing cylinder and a weighing plate, and is characterized in that: be provided with metal sensor on the spout, compression mechanism sets up in one side of conveyer belt, and crushing board is fixed in the below of conveyer belt one side, is provided with vibration mechanism and crushing mechanism on the crushing board, is provided with weighing sensor on the weighing plate, compression mechanism are by compression bucket, lead screw, compression motor and briquetting constitution. The garbage classification treatment device provided by the invention realizes classification treatment of metals, glass, plastics, waste paper and plastic bags in the recyclable garbage, solves the problem that the conventional garbage can cannot classify the recyclable garbage, improves the recycling efficiency of the recyclable garbage, ensures that the recycling of the garbage is more environment-friendly, has remarkable beneficial effects, and is suitable for application and popularization.
RESEARCH GAP: The Wireless Condition Monitoring device equipped with IoT Technology for Tin Can and Plastic Bottle Crusher Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
A ground-breaking method for controlling and monitoring tin can and plastic bottle crushers inside waste management procedures is presented by the CITC_TCCMote invention. The solution provides operators with useful insights to maximize machine performance, minimize downtime, and enhance overall operational efficiency by utilizing IoT, cloud computing, and advanced data analytics. The system functions essentially as a network of interconnected parts, each of which plays a distinct role in ensuring the smooth gathering, processing, and display of data. First, a variety of sensors, such as temperature and vibration sensors, are placed in key locations within the crusher machines to continually collect operational data. This data, which includes vibration levels and temperature fluctuations, provides important information about the health and performance of the machines.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
A ground-breaking method for controlling and monitoring tin can and plastic bottle crushers inside waste management procedures is presented by the CITC_TCCMote invention. The solution provides operators with useful insights to maximize machine performance, minimize downtime, and enhance overall operational efficiency by utilizing IoT, cloud computing, and advanced data analytics. The system functions essentially as a network of interconnected parts, each of which plays a distinct role in ensuring the smooth gathering, processing, and display of data. First, a variety of sensors, such as temperature and vibration sensors, are placed in key locations within the crusher machines to continually collect operational data. This data, which includes vibration levels and temperature fluctuations, provides important information about the health and performance of the machines.
After being gathered, sensor data is processed and sent via Internet of Things-based communication technologies to a specialized cloud server. With the ability to handle massive amounts of incoming data streams in real-time, this cloud architecture serves as a central location for data analysis and storage. The acquired data is thoroughly analyzed using specified algorithms that are tailored for condition monitoring in waste management processes once it reaches the cloud server. These algorithms run over the data, looking for trends, patterns, and abnormalities that could point to problems or malfunctions with the crushers. The results of the data processing are subsequently shown via two main channels: an internet-based dedicated online dashboard and the onboard HMI (Human-Machine Interface) display. Operators positioned close to the machines receive important alerts and real-time updates directly from the HMI display, allowing them to respond quickly to new problems. In the meantime, the web dashboard, which includes real-time performance measurements, trending data charts, and in-depth analysis reports, provides a thorough picture of the machine's state. By logging onto their accounts, operators may see this dashboard remotely, which allows them to schedule maintenance and make proactive decisions from any location with internet access.
BEST METHOD OF WORKING
For comprehensive condition monitoring of tin can and plastic bottle crusher machines within waste management processes, the CITC_TCCMote, equipped with an ATmega128 Board, GSM Modem, Vibration Sensor, Temperature Sensor, RTC Module, SD Card Module, HMI Display, Indicator, and Power Supply, is utilized. Its communication and data analysis capabilities enable real-time data collection, analysis, and remote monitoring for improved operational efficiency and maintenance optimization.
CITC_TCCMote's ATmega128 Board is used to coordinate the integration and operation of different sensors, communication modules, and display interfaces in order to gather, analyze, and present data in real time for effective condition monitoring of plastic bottle and can crusher machines in waste management procedures.
The embedded GSM modem in CITC_TCCMote allows for wireless communication and data transmission to a customized cloud server, enabling remote management and monitoring of plastic bottle and can crusher machines in waste management operations.
Real-time monitoring of the operating state of tin can and plastic bottle crusher machines is provided by the vibration and temperature sensors, both of which are connected to CITC_TCCMote. By identifying variations and anomalies in vibration levels and temperature, these sensors help to optimize performance in waste management processes and enable predictive maintenance.
The integrated HMI Display in CITC_TCCMote is utilized to furnish operators with up-to-date information, crucial alerts, and performance metrics. This facilitates on-site oversight and prompt resolution of any emerging concerns concerning the functioning of tin can and plastic bottle crusher machines in waste management procedures.
ADVANTAGES OF THE INVENTION
1. The CITC_TCCMote is an IoT gadget designed specifically for the purpose of thoroughly monitoring the state of plastic bottle and can crusher machines in waste management operations. It allows for real-time data gathering, analysis, and remote monitoring by integrating a range of sensors, communication modules, and data processing tools. The optimization of maintenance operations is facilitated and operational efficiency is increased by this integration.
2. The innovation's central processing unit, the ATmega128 Board, manages the operation and integration of many sensors, communication modules, and display interfaces. It plays a critical role in enabling the efficient condition monitoring of plastic bottle and can crusher machines in waste management processes by enabling real-time data collecting, processing, and presentation.
3. The CITC_TCCMote system needs the GSM Modem in order to establish wireless connectivity and send data to a specially designed cloud server. This feature improves operational oversight and control by enabling remote monitoring and management of plastic bottle and tin can crusher equipment in waste management processes.
4. The temperature and vibration sensors provide real-time operation monitoring of the crushers for plastic bottles and tin cans. They provide useful information for predictive maintenance and performance optimization in waste management systems by detecting variations and abnormalities in temperature and vibration levels.
, Claims:1. A cloud equipped iot condition monitoring device for tin can and plastic bottle crusher machine used in waste management processes comprises CITC_TCCMote (500), equipped with an ATmega128 Board (509), GSM Modem (501), Vibration Sensor (508), Temperature Sensor (507), RTC Module (506), SD Card Module (505), HMI Display (502), Indicator (503), and Power Supply (504), is utilized. Its communication and data analysis capabilities enable real-time data collection, analysis, and remote monitoring for improved operational efficiency and maintenance optimization.
2. The device as claimed in claim 1, wherein CITC_TCCMote's ATmega128 Board is used to coordinate the integration and operation of different sensors, communication modules, and display interfaces in order to gather, analyze, and present data in real time for effective condition monitoring of plastic bottle and can crusher machines in waste management procedures.
3. The device as claimed in claim 1, wherein the embedded GSM modem in CITC_TCCMote allows for wireless communication and data transmission to a customized cloud server, enabling remote management and monitoring of plastic bottle and can crusher machines in waste management operations.
4. The device as claimed in claim 1, wherein real-time monitoring of the operating state of tin can and plastic bottle crusher machines is provided by the vibration and temperature sensors, both of which are connected to CITC_TCCMote, by identifying variations and anomalies in vibration levels and temperature, these sensors help to optimize performance in waste management processes and enable predictive maintenance.
5. The device as claimed in claim 1, wherein the integrated HMI Display in CITC_TCCMote is utilized to furnish operators with up-to-date information, crucial alerts, and performance metrics, this facilitates on-site oversight and prompt resolution of any emerging concerns concerning the functioning of tin can and plastic bottle crusher machines in waste management procedures.

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