CLOUD-ENABLED TEMPERATURE MONITORING SOLUTION WITH OVERHEAT PROTECTION FOR CHAIN CONVEYOR OVEN IN COATING CURING PROCESSES ON METAL PARTS

Abstract

A cloud-enabled temperature monitoring system with overheat protection for chain conveyor oven in coating curing processes on metal parts comprises The CETFTMMote (150) is designed to seamlessly integrate advanced sensors, cloud-based data analysis, and an automatic shutdown mechanism to provide real-time temperature monitoring with overheat protection for chain conveyor ovens in metal coating curing processes, ensuring operational safety and efficiency, it is equipped with an STM32L4 Board (185), an ESP8266 WiFi Module (155), an MLX90614 Sensor (175), an Actuator (180), an RTC Module (165), an SD Card Module (160), and a Power Supply (170) the CETFTMMote's integrated ESP8266 WiFi Module allows for smooth communication between the device and the customized cloud server, enabling real-time temperature data transmission for thorough analysis and monitoring of chain conveyor ovens in metal coating curing processes.

Specification

Description:FIELD OF THE INVENTION
This invention relates to cloud-enabled temperature monitoring solution with overheat protection for chain conveyor oven in coating curing processes on metal parts.
BACKGROUND OF THE INVENTION
This innovative technology is essential to the safe and efficient operation of chain conveyor ovens used in the curing of metal coatings. Temperature is continuously monitored using sophisticated sensors to ensure exact control and real-time insights into the curing environment. The gathered data is easily sent to a cloud-based system, where it is processed by a sophisticated algorithm to provide trending charts and important warnings. Through an intuitive web dashboard, operators may view this data, allowing for remote process monitoring and quick resolution of possible problems.
One major problem with chain conveyor ovens used in metal coating curing procedures is that they don't have enough monitoring of the temperature or overheat prevention. Conventional approaches present significant safety concerns and operational inefficiencies since they are unable to provide the real-time insights necessary for effective control. Our invention presents a Cloud-Enabled Temperature Monitoring Solution with Overheat Protection in solution to this problem.
CN1968609A: An accelerated cooking or speed cooking conveyor oven with at least one discrete cooking zone. The oven includes a first and a second gas directing member configured to cause the gas from the first gas directing member to collide with the gas fron the second gas directing member upon the upper or lower surface of the food product being conveyed.
RESEARCH GAP: IoT and Cloud Technology based Wireless temperature monitoring and overheat protection for Chain Conveyor Oven is the novelty of the system.
US10842156B2: An oven with a sensor positioned to detect an event that will cause a decrease in the internal temperature of a tunnel. The oven includes a controller configured to increase the thermal output of a heating element in anticipation of the upcoming decrease in the internal temperature. In some embodiments, the oven is a conveyor over and the sensor is positioned to detect a food item approach the tunnel on a conveyor. In some embodiments, the amount of current provided to an electric heating element is increased by increasing the target temperature. In some embodiments, the amount of current provided to the electric heating element is increased by a predetermined offset.
RESEARCH GAP: IoT and Cloud Technology based Wireless temperature monitoring and overheat protection for Chain Conveyor Oven is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
For chain conveyor ovens used in metal coating curing processes, the CETFTMote is an advanced and integrated solution that combines sensor technology, cloud-based data processing, and real-time monitoring to create a reliable temperature control and overheat prevention system. This novel apparatus combines essential elements to track and control temperature while metal parts are coated and cured in chain conveyor ovens. The STM32L4 Board, the main microcontroller, acts as the hub and is responsible for processing and controlling commands. This board gathers, processes, and transmits data through interfaces with many modules. Throughout the coating curing process, the vital MLX90614 Sensor continuously monitors the temperature of the metal pieces. The ESP8266 WiFi Module sends the data to the dedicated cloud server.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
For chain conveyor ovens used in metal coating curing processes, the CETFTMote is an advanced and integrated solution that combines sensor technology, cloud-based data processing, and real-time monitoring to create a reliable temperature control and overheat prevention system. This novel apparatus combines essential elements to track and control temperature while metal parts are coated and cured in chain conveyor ovens. The STM32L4 Board, the main microcontroller, acts as the hub and is responsible for processing and controlling commands. This board gathers, processes, and transmits data through interfaces with many modules. Throughout the coating curing process, the vital MLX90614 Sensor continuously monitors the temperature of the metal pieces. The ESP8266 WiFi Module sends the data to the dedicated cloud server.
The innovation's dedicated cloud server is focused on oil condition monitoring. It receives real-time temperature data and uses an algorithm that has been predefined to analyze it. Based on the temperature measurements, it generates trending data charts, important alerts, and other analytics. The CETFTMMote's integrated TFT Display presents these insights, and an easy-to-use web dashboard enables operators to securely log in and remotely monitor the process, improving accessibility and convenience for tracking the curing process and swiftly addressing any issues that may arise. One of the key components of the novel overheat protection mechanism is an actuator.
When a temperature rises above preset criteria, the algorithm signals a possible overheat condition and activates the actuator. The chain conveyor oven shuts off as a result of this autonomous reaction, averting dangerous overheating-related outcomes. This technology guarantees proactive action to preserve operational safety in addition to real-time monitoring and reporting. Furthermore, the RTC Module enhances the accuracy of the system by offering real-time clock features. For local data storage, the SD Card Module is used, providing redundancy and enabling further analysis if necessary. The electricity Supply module makes sure everything runs smoothly by giving all the components the electricity they require.
BEST METHOD OF WORKING
The CETFTMMote is designed to seamlessly integrate advanced sensors, cloud-based data analysis, and an automatic shutdown mechanism to provide real-time temperature monitoring with overheat protection for chain conveyor ovens in metal coating curing processes, ensuring operational safety and efficiency. It is equipped with an STM32L4 Board, an ESP8266 WiFi Module, an MLX90614 Sensor, an Actuator, an RTC Module, an SD Card Module, and a Power Supply.
The CETFTMMote's integrated ESP8266 WiFi Module allows for smooth communication between the device and the customized cloud server, enabling real-time temperature data transmission for thorough analysis and monitoring of chain conveyor ovens in metal coating curing processes.
The central microcontroller of the CETFTMote, the STM32L4 Board, coordinates the gathering, handling, and regulation of temperature data in the Cloud-Enabled Temperature Monitoring Solution with Overheat Protection, guaranteeing the smooth integration of diverse elements for efficient monitoring and automated reaction in metal coating curing procedures.
During metal coating curing processes, the CETFTMote-connected MLX90614 Sensor is used to continuously measure the temperature. It provides vital data that is transmitted and analyzed in real-time, enabling accurate monitoring and guaranteeing the effectiveness of the cloud-enabled temperature monitoring solution with overheat protection.
The CETFTMote-connected actuator is a vital part of the Cloud-Enabled Temperature Monitoring Solution with Overheat Protection. It enhances operational safety by preventing potential hazards in metal coating curing processes and automatically shutting down the chain conveyor oven in the event of overheat conditions.
ADVANTAGES OF THE INVENTION
1. This ground-breaking solution is built around the CETFTMote, which seamlessly integrates cutting-edge sensors, cloud-based data processing, and an automated shutdown mechanism. It ensures operational safety and efficiency by providing real-time temperature monitoring and overheat protection for chain conveyor ovens used in metal coating curing operations.
2. A key component in enabling smooth connection between the CETFTMote and the customized cloud server is the ESP8266 Wifi Module. This makes it possible to transmit temperature data in real-time, which facilitates in-depth study and supervision of the chain conveyor ovens used in the curing processes of metal coatings.
3. The MLX90614 Sensor is an essential part of the continuous temperature monitoring systems used in metal coating curing procedures. The Cloud-Enabled Temperature Monitoring Solution with Overheat Protection is more accurate and effective because of the vital data it provides, which is transmitted and evaluated in real-time.
4. A crucial part of the Cloud-Enabled Temperature Monitoring System with Overheat Protection, the actuator triggers the chain conveyor oven's automatic shutdown when temperatures rise too high. By doing this, possible risks in the metal coating curing processes are avoided and operational safety is improved.
, Claims:1. A cloud-enabled temperature monitoring system with overheat protection for chain conveyor oven in coating curing processes on metal parts comprises The CETFTMMote (150) is designed to seamlessly integrate advanced sensors, cloud-based data analysis, and an automatic shutdown mechanism to provide real-time temperature monitoring with overheat protection for chain conveyor ovens in metal coating curing processes, ensuring operational safety and efficiency, it is equipped with an STM32L4 Board (185), an ESP8266 WiFi Module (155), an MLX90614 Sensor (175), an Actuator (180), an RTC Module (165), an SD Card Module (160), and a Power Supply (170).
2. The system as claimed in claim 1, wherein the CETFTMMote's integrated ESP8266 WiFi Module allows for smooth communication between the device and the customized cloud server, enabling real-time temperature data transmission for thorough analysis and monitoring of chain conveyor ovens in metal coating curing processes.
3. The system as claimed in claim 1, wherein the central microcontroller of the CETFTMote, the STM32L4 Board, coordinates the gathering, handling, and regulation of temperature data in the Cloud-Enabled Temperature Monitoring Solution with Overheat Protection, guaranteeing the smooth integration of diverse elements for efficient monitoring and automated reaction in metal coating curing procedures.
4. The system as claimed in claim 1, wherein during metal coating curing processes, the CETFTMote-connected MLX90614 Sensor is used to continuously measure the temperature, it provides vital data that is transmitted and analyzed in real-time, enabling accurate monitoring and guaranteeing the effectiveness of the cloud-enabled temperature monitoring solution with overheat protection.
5. The system as claimed in claim 1, wherein the CETFTMote-connected actuator is a vital part of the Cloud-Enabled Temperature Monitoring Solution with Overheat Protection, it enhances operational safety by preventing potential hazards in metal coating curing processes and automatically shutting down the chain conveyor oven in the event of overheat conditions.

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