CLOUD-BASED OVERHEAT MONITORING AND PROTECTIVE EXTERNAL INNOVATIVE DEVICE FOR PALLET LABELING MACHINE

Abstract

A cloud-based overheat monitoring and protective external innovative device for pallet labeling machine comprises CBOMT_PLMote (10) is used for real-time overheat monitoring and protection in pallet labeling machines, it is outfitted with an Atmega64 Board (20), GSM Modem (19), MLX90614 Sensor (11), Actuator (12), RTC (13), SD Card (14), Display (18), Indicator (17), Buzzer (16), and Power Supply (15), this ensures prompt detection, automatic shutdown, and actionable insights to reduce risks and improve operational efficiency the central processing unit coordinating data collection, analysis, and control operations is the Atmega64 Board included in CBOMT_PLMote, this allows for the smooth integration and operation of overheat monitoring and protection features for pallet labeling machines.

Specification

Description:FIELD OF THE INVENTION
This invention relates to cloud-based overheat monitoring and protective external innovative device for pallet labeling machine.
BACKGROUND OF THE INVENTION
Using cutting-edge IoT technology and cloud-based infrastructure, this innovative solution offers comprehensive overheat monitoring and prevention for pallet labeling machines. The device quickly detects any overheating issues in real time by continuously monitoring temperature variations within the machine. This innovation effectively reduces the risk of overheating in pallet labeling machines, optimizing operating efficiency and minimizing downtime.
The CBOMT_PLMote innovation addresses the critical need for effective overheat prevention and monitoring in pallet labeling machines. The lack of real-time capabilities in conventional monitoring systems often exposes machinery to overheating accidents, which can result in costly damages, downtime, and safety hazards.
JP2608665B2: The label pasting machine is provided with a cylinder having a plurality of vacuum holders for transporting labels by vacuum suction on its peripheral surface, and a label magazine for supplying labels in a counterclockwise direction around the cylinder. A laser writing device for writing information such as a lot number and a manufacturing time on a label, and a gluing device for gluing a label held in a vacuum holder by a rotating roller.
RESEARCH GAP: A IoT and Cloud based overheat monitoring solution for Pallet Labeling Machine is the novelty of the system.
SU210878A1: The proposed plate cylinder is designed to print variable data on labels simultaneously with the main ones. This is achieved by the fact that the main text cliche is made in the form of a removable cover with windows opposite the slots for a replaceable font that prints variable data of the label and is fastened with screws from the end of the cylinder. Plate cylinder for rotary printing presses is provided with radially located slots for replaceable type details that are printed on paper tape labels. The font of details is made either in the form of a whole part, or is typed from individual characters. The set of each row is fixed from the end of the cylinder with screws. The plate cylinder is mounted on a rotating sleeve placed on axis and fixed by screw.
RESEARCH GAP: A IoT and Cloud based overheat monitoring solution for Pallet Labeling Machine is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
For pallet labeling machines, the CBOMT_PLMote innovation offers strong overheat monitoring and prevention capabilities through an intricate combination of cloud-based infrastructure and IoT technologies. First, the machine's MLX90614 sensor, which is placed strategically inside, measures temperature changes on a constant basis. This sensor serves as the first line of defense against any overheating problems because it can detect even minute temperature changes. Temperature data is immediately transmitted by the MLX90614 sensor to the Atmega64 board, which is the central processing unit of the CBOMT_PLMote. This board acts as the central component, overseeing the device's activities and arranging reactions to anomalies that are noticed. The Atmega64 board takes several steps to mitigate hazards after it receives temperature data.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
For pallet labeling machines, the CBOMT_PLMote innovation offers strong overheat monitoring and prevention capabilities through an intricate combination of cloud-based infrastructure and IoT technologies. First, the machine's MLX90614 sensor, which is placed strategically inside, measures temperature changes on a constant basis. This sensor serves as the first line of defense against any overheating problems because it can detect even minute temperature changes. Temperature data is immediately transmitted by the MLX90614 sensor to the Atmega64 board, which is the central processing unit of the CBOMT_PLMote. This board acts as the central component, overseeing the device's activities and arranging reactions to anomalies that are noticed. The Atmega64 board takes several steps to mitigate hazards after it receives temperature data.
Concurrently, the GSM modem built inside the CBOMT_PLMote connects to a cloud server specifically designed for this invention. This server serves as the hub, taking in real-time data from the device and analyzing it with sophisticated algorithms. By means of constant communication, the cloud server is watchful and prepared to handle any new threats. The CBOMT_PLMote's actuator component is turned on by the Atmega64 board in the event that the MLX90614 sensor detects an overheated condition. In order to stop the overheating problem from getting worse, this actuator quickly shuts down the pallet labeling machine. This quick action protects the machine and the surrounding area from possible harm or risks to safety.
As this is going on, the customized cloud server analyzes incoming data to produce insights and visuals that are useful. Based on the information that has been examined, trending data charts, real-time updates, and vital alerts are created. These outputs are useful tools that give operators the knowledge they need to make decisions and take proactive steps to address underlying problems. Moreover, the CBOMT_PLMote provides easy access to these insights via a variety of channels. Through a TFT display that is directly attached to the machine, operators may keep an eye on its status and view reports that have been generated. Furthermore, operators can monitor machine performance remotely, study historical data, and receive timely alerts through a unique web dashboard that can be accessed via the internet, guaranteeing thorough oversight from any location.
BEST METHOD OF WORKING
The CBOMT_PLMote is used for real-time overheat monitoring and protection in pallet labeling machines. It is outfitted with an Atmega64 Board, GSM Modem, MLX90614 Sensor, Actuator, RTC, SD Card, Display, Indicator, Buzzer, and Power Supply. This ensures prompt detection, automatic shutdown, and actionable insights to reduce risks and improve operational efficiency.
The central processing unit coordinating data collection, analysis, and control operations is the Atmega64 Board included in CBOMT_PLMote. This allows for the smooth integration and operation of overheat monitoring and protection features for pallet labeling machines.
The GSM modem built into the CBOMT_PLMote is utilized to provide real-time communication between the mote and a customized cloud server. This allows for the remote access to monitoring and protection features for pallet labeling machines as well as the continuous transfer of temperature data.
The CBOMT_PLMote's inbuilt MLX90614 Sensor measures temperature changes in pallet labeling machines. It provides vital information for monitoring overheating in real time and initiates automated shutdown procedures to avert possible damage or safety risks.
The pallet labeling machine is automatically turned off when overheating is detected by the actuator that is attached to the CBOMT_PLMote. This effectively stops the problem from getting worse and ensures the safety of the equipment.
The display that is interfaced with the CBOMT_PLMote allows operators to monitor and make decisions about the performance and safety of the pallet labeling machine instantly by giving them real-time feedback and visualizations of temperature data, key alerts, and operational status.
ADVANTAGES OF THE INVENTION
1. The CBOMT_PLMote is an integrated Internet of things solution designed specifically for pallet labeling machines' real-time overheat monitoring and protection. Its features include automatic shutdown, prompt detection, and the delivery of insights that can be used to reduce risks and maximize operational effectiveness.
2. The Atmega64 Board, which functions as the CBOMT_PLMote's central processing unit, is essential to the coordination of the system's control, analysis, and data gathering processes. Pallet labeling machine temperature monitoring and protection functions are executed more easily because to this smooth integration.
3. The GSM Modem creates a real-time link between the CBOMT_PLMote and a customized cloud server to enable smooth communication. This link guarantees the uninterrupted flow of temperature information and permits remote access to pallet labeling machine protection and monitoring functions.
4. A key component in identifying temperature fluctuations in pallet labeling machines is the MLX90614 Sensor. It prevents potential damage or safety issues by triggering automatic shutdown processes and enabling effective overheat monitoring through the provision of critical real-time data.
5. The Actuator is essential in ensuring that the pallet labeling machine immediately shuts down when it detects overheating by responding to signals from the CBOMT_PLMote. By taking this preventative step, the problem is kept from getting worse, protecting the integrity and safety of the equipment.
, Claims:1. A cloud-based overheat monitoring and protective external innovative device for pallet labeling machine comprises CBOMT_PLMote (10) is used for real-time overheat monitoring and protection in pallet labeling machines, it is outfitted with an Atmega64 Board (20), GSM Modem (19), MLX90614 Sensor (11), Actuator (12), RTC (13), SD Card (14), Display (18), Indicator (17), Buzzer (16), and Power Supply (15), this ensures prompt detection, automatic shutdown, and actionable insights to reduce risks and improve operational efficiency.
2. The device as claimed in claim 1, wherein the central processing unit coordinating data collection, analysis, and control operations is the Atmega64 Board included in CBOMT_PLMote, this allows for the smooth integration and operation of overheat monitoring and protection features for pallet labeling machines.
3. The device as claimed in claim 1, wherein the GSM modem built into the CBOMT_PLMote is utilized to provide real-time communication between the mote and a customized cloud server, this allows for the remote access to monitoring and protection features for pallet labeling machines as well as the continuous transfer of temperature data.
4. The device as claimed in claim 1, wherein the CBOMT_PLMote's inbuilt MLX90614 Sensor measures temperature changes in pallet labeling machines, it provides vital information for monitoring overheating in real time and initiates automated shutdown procedures to avert possible damage or safety risks.
5. The device as claimed in claim 1, wherein the pallet labeling machine is automatically turned off when overheating is detected by the actuator that is attached to the CBOMT_PLMote, this effectively stops the problem from getting worse and ensures the safety of the equipment.
6. The device as claimed in claim 1, wherein the display that is interfaced with the CBOMT_PLMote allows operators to monitor and make decisions about the performance and safety of the pallet labeling machine instantly by giving them real-time feedback and visualizations of temperature data, key alerts, and operational status.

Documents