CLOUD-BASED EXTERNAL ENERGY CONSUMPTION MONITORING DEVICE FOR CERAMIC INFRARED OVENS IN THE AUTOMOTIVE INDUSTRY

Abstract

A cloud-based external energy consumption monitoring device for ceramic infrared ovens in the automotive industry comprises CBE_CIOTMote (141), which is outfitted with an Atmega2560 Processor Board (146), CC2500 RF Module (142), Current Sensor (143), Voltage Sensor (145), and power supply (144), it monitors energy consumption in Ceramic Infrared Ovens used in the automotive industry by continuously measuring current and voltage levels and wirelessly transmitting real-time data for additional analysis and optimization the CBE_CIORMote serves as the centralized hub and user interface, receiving data from CBE_CIOTMote units, providing real-time insights through a customizable web dashboard and on-site display, and proactive alerting operators regarding energy consumption in Ceramic Infrared Ovens within the automotive industry, the CBE_CIORMote is equipped with an Atmega2560 Processor Board, CC2500 RF Module, NuttyFi Wifi Board, Indicator, Buzzer, HMI Display, and Power Supply.

Specification

Description:FIELD OF THE INVENTION
This invention relates to cloud-based external energy consumption monitoring device for ceramic infrared ovens in the automotive industry.
BACKGROUND OF THE INVENTION
This invention offers a comprehensive way to keep an eye on how much energy is being used in Ceramic Infrared Ovens that are used in the automobile sector. It functions by wirelessly sending information to a central hub about the current and voltage levels inside the ovens. Operators obtain real-time insights through an on-site display and customized web dashboard, which enables proactive energy management. This facilitates the effective monitoring of patterns in energy consumption, the detection of possible inefficiencies or irregularities, and the prompt implementation of corrective measures to enhance production procedures. In order to improve operational efficiency and minimize downtime during the car manufacturing process, the system also has indicators and a buzzer alarm system.
The concept aims to tackle the problem of effectively monitoring energy use in Ceramic Infrared Ovens used in the automobile sector. Traditional monitoring techniques sometimes don't have the ability to gather data in real-time, which hinders operators' ability to quickly identify and address energy anomalies or inefficiencies.
RESEARCH GAP: Cloud based external energy monitoring Device for Ceramic Infrared Ovens is the novelty of the system.
KR100678654B1: A vehicle body painting and drying booth using an infrared heater is provided to prevent a fire generated in operating the heater to dry the painted vehicle bodies by removing inflammable gas and fine dust remaining in a work space before drying the vehicle bodies with the heater. The vehicle body painting and drying booth is composed of a work space having a gate door opened or closed to let vehicles come in or out and a space part letting a worker paint a vehicle body around the vehicle with moving; a ceiling passage supplying the air fed from a blower installed at the outside to the inside through the ceiling; a floor passage exhausting the air fed into the work space through the ceiling passage, through the floor to an exhauster installed at the outside; plural Infrared heaters installed at both side walls to heat and dry the paint applied on the vehicle bodies; at least one exhausting ventilation unit installed in the booth; a discharge port of the exhausting ventilation unit exhausting the polluted interior air ejected by the exhausting ventilation unit to the outside; and a discharge guide plate connected to a discharge passage formed on the wall where the ventilation unit is installed.
RESEARCH GAP: Cloud based external energy monitoring Device for Ceramic Infrared Ovens is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The CBE_CIOTMote and CBE_CIORMote devices are powered by an advanced technology designed specifically to track energy usage in Ceramic Infrared Ovens used in the automobile sector. The main data gathering device is the CBE_CIOTMote, which is outfitted with parts such as the Atmega2560 Processor Board, CC2500 RF Module, Current Sensor, Voltage Sensor, and power supply. It is placed inside the ovens and is always measuring and collecting information on how much energy is being used, including voltage and current levels. Concurrently, the CBE_CIORMote device serves as a data receiver and a user interface. It is constructed on a comparable hardware base but has extra components including the NuttyFi Wifi Board, Indicator, Buzzer, and HMI Display. The incorporation of Wi-Fi functionality facilitates smooth communication with the CBE_CIOTMote devices that are distributed among the ovens. Following data transmission from these units through the CC2500 RF Module, the CBE_CIORMote compiles and analyzes the data.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The CBE_CIOTMote and CBE_CIORMote devices are powered by an advanced technology designed specifically to track energy usage in Ceramic Infrared Ovens used in the automobile sector. The main data gathering device is the CBE_CIOTMote, which is outfitted with parts such as the Atmega2560 Processor Board, CC2500 RF Module, Current Sensor, Voltage Sensor, and power supply. It is placed inside the ovens and is always measuring and collecting information on how much energy is being used, including voltage and current levels. Concurrently, the CBE_CIORMote device serves as a data receiver and a user interface. It is constructed on a comparable hardware base but has extra components including the NuttyFi Wifi Board, Indicator, Buzzer, and HMI Display. The incorporation of Wi-Fi functionality facilitates smooth communication with the CBE_CIOTMote devices that are distributed among the ovens. Following data transmission from these units through the CC2500 RF Module, the CBE_CIORMote compiles and analyzes the data.

There are several advantages for operators from this innovation. In order to help with quick decision-making and optimization efforts, they first get access to a customized web dashboard that shows real-time data and analytics regarding energy use across all monitored ovens. Additionally, the CBE_CIORMote device's integrated HMI display provides on-site operators with instant access to information on trends in energy usage and possible abnormalities. Crucially, the innovation incorporates proactive elements to improve operational efficiency, going beyond passive data monitoring. The devices are equipped with indicators and a buzzer that allow them to sound a warning when they detect deviations from pre-established thresholds or patterns of energy usage. By enabling operators to take timely action before problems worsen, these warnings work as preventative measures that save downtime and maximize energy use in the car manufacturing process. When it comes to energy management in industrial settings, this innovation's whole operation offers a comprehensive strategy. It provides operators with the tools necessary to monitor, analyze, and optimize energy consumption in Ceramic Infrared Ovens, thereby improving efficiency, reducing costs, and promoting sustainability in the automotive sector. This is achieved by seamlessly integrating data collection, analysis, and user interface functionalities.
BEST METHOD OF WORKING
The main data collection unit in this invention is the CBE_CIOTMote, which is outfitted with an Atmega2560 Processor Board, CC2500 RF Module, Current Sensor, Voltage Sensor, and power supply. It monitors energy consumption in Ceramic Infrared Ovens used in the automotive industry by continuously measuring current and voltage levels and wirelessly transmitting real-time data for additional analysis and optimization.
The CBE_CIORMote serves as the centralized hub and user interface, receiving data from CBE_CIOTMote units, providing real-time insights through a customizable web dashboard and on-site display, and proactive alerting operators regarding energy consumption in Ceramic Infrared Ovens within the automotive industry. The CBE_CIORMote is equipped with an Atmega2560 Processor Board, CC2500 RF Module, NuttyFi Wifi Board, Indicator, Buzzer, HMI Display, and Power Supply.
The central processing unit for data processing and control operations in the devices for energy consumption monitoring in Ceramic Infrared Ovens used in the automobile industry is the Atmega2560 Processor Board, which is integrated with both CBE_CIOTMote and CBE_CIORMote.
Wireless connection between motes units and the centralized hub is made possible by the CC2500 RF Module's integration with both CBE_CIOTMote and CBE_CIORMote. This allows for real-time data transmission for energy consumption monitoring in Ceramic Infrared Ovens used in the automotive sector.
The Current Sensor, which is integrated with CBE_CIOTMote, detects the electrical current passing through the ceramic infrared ovens and provides vital information for keeping an eye on the energy usage of the automotive sector.
To correctly monitor energy consumption in the automobile industry, the Voltage Sensor which is integrated with CBE_CIOTMote detects and measures the electrical voltage levels within the Ceramic Infrared Ovens.
The embedded CBE_CIORMote in the NuttyFi Wifi Board allows for wireless connectivity and data transmission between the device and external networks, making it easier for the automotive industry to remotely monitor and control the energy consumption of Ceramic Infrared Ovens.
For effective monitoring of Ceramic Infrared Ovens in the automobile industry, the indicator incorporates CBE_CIORMote visual input to operators, displaying various states or circumstances such as energy consumption levels or system status within the device.
The Buzzer, which is incorporated with CBE_CIORMote, improves the proactive monitoring capabilities of the device for Ceramic Infrared Ovens in the automobile industry by audibly alerting operators to crucial events or abnormal conditions, such as exceeding predefined energy consumption thresholds.
The HMI Display's integration with CBE_CIORMote gives users interactive control choices and real-time visual feedback, making it simple to monitor and manage energy usage in Ceramic Infrared Ovens used in the automotive sector.
To effectively monitor energy consumption in Ceramic Infrared Ovens used in the automobile industry, the Power Supply plugs into the CBE_CIOTMote and CBE_CIORMote devices and supplies the electrical energy required to power their components.
ADVANTAGES OF THE INVENTION
1. The main data gathering component of this invention is the CBE_CIOTMote, which measures current and voltage levels to continually monitor energy usage in Ceramic Infrared Ovens used in the automotive sector. It wirelessly communicates data in real time for additional analysis and optimization.
2. The CBE_CIOTMote units provide data to the CBE_CIORMote, which serves as a centralized hub and user interface. It gives operators proactive notifications about energy use in Ceramic Infrared Ovens used in the automotive sector, and it offers real-time insights via an adjustable web dashboard and on-site display.
3. The CBE_CIOTMote and CBE_CIORMote devices for energy consumption monitoring in Ceramic Infrared Ovens within the automotive industry use the Atmega2560 Processor Board as their central processing unit to facilitate data processing and control activities.
4. Real-time data transfer for energy consumption monitoring in Ceramic Infrared Ovens used in the automobile industry is made possible by the CC2500 RF Module, which facilitates wireless communication between CBE_CIOTMote units and the centralized CBE_CIORMote hub.
5. The CBE_CIOTMote device's Current Sensor monitors the electrical current passing through the Ceramic Infrared Ovens, giving vital information for tracking energy usage in the automotive sector.
6. Accurately monitoring energy usage in the automotive industry within the CBE_CIOTMote device requires the Voltage Sensor, which detects and measures the electrical voltage levels within the Ceramic Infrared Ovens.
7. The NuttyFi Wifi Board makes it possible for the CBE_CIORMote device to communicate wirelessly and send data to external networks, which enables remote energy consumption monitoring and control of Ceramic Infrared Ovens used in the automobile sector.
8. For effective monitoring of Ceramic Infrared Ovens in the automobile industry, the Indicator provides operators with visual feedback by displaying different states or circumstances, such as energy consumption levels or system status, within the CBE_CIORMote device.
9. The Buzzer improves the proactive monitoring capabilities of the CBE_CIORMote device for Ceramic Infrared Ovens in the automobile industry by audibly alerting operators to crucial events or abnormal circumstances.
10. Using the CBE_CIORMote device, the HMI Display's interactive control options and real-time visual feedback enable operators to easily monitor and manage the energy consumption of Ceramic Infrared Ovens used in the automobile sector.
, Claims:1. A cloud-based external energy consumption monitoring device for ceramic infrared ovens in the automotive industry comprises CBE_CIOTMote (141), which is outfitted with an Atmega2560 Processor Board (146), CC2500 RF Module (142), Current Sensor (143), Voltage Sensor (145), and power supply (144), it monitors energy consumption in Ceramic Infrared Ovens used in the automotive industry by continuously measuring current and voltage levels and wirelessly transmitting real-time data for additional analysis and optimization.
2. The device as claimed in claim 1, wherein the CBE_CIORMote serves as the centralized hub and user interface, receiving data from CBE_CIOTMote units, providing real-time insights through a customizable web dashboard and on-site display, and proactive alerting operators regarding energy consumption in Ceramic Infrared Ovens within the automotive industry, the CBE_CIORMote is equipped with an Atmega2560 Processor Board, CC2500 RF Module, NuttyFi Wifi Board, Indicator, Buzzer, HMI Display, and Power Supply.
3. The device as claimed in claim 1, wherein the central processing unit for data processing and control operations in the devices for energy consumption monitoring in Ceramic Infrared Ovens used in the automobile industry is the Atmega2560 Processor Board, which is integrated with both CBE_CIOTMote and CBE_CIORMote.
4. The device as claimed in claim 1, wherein wireless connection between motes units and the centralized hub is made possible by the CC2500 RF Module's integration with both CBE_CIOTMote and CBE_CIORMote, this allows for real-time data transmission for energy consumption monitoring in Ceramic Infrared Ovens used in the automotive sector.
5. The device as claimed in claim 1, wherein the Current Sensor, which is integrated with CBE_CIOTMote, detects the electrical current passing through the ceramic infrared ovens and provides vital information for keeping an eye on the energy usage of the automotive sector.
6. The device as claimed in claim 1, wherein to correctly monitor energy consumption in the automobile industry, the Voltage Sensor which is integrated with CBE_CIOTMote detects and measures the electrical voltage levels within the Ceramic Infrared Ovens.
7. The device as claimed in claim 1, wherein the embedded CBE_CIORMote in the NuttyFi Wifi Board allows for wireless connectivity and data transmission between the device and external networks, making it easier for the automotive industry to remotely monitor and control the energy consumption of Ceramic Infrared Ovens.
8. The device as claimed in claim 1, wherein for effective monitoring of Ceramic Infrared Ovens in the automobile industry, the indicator incorporates CBE_CIORMote visual input to operators, displaying various states or circumstances such as energy consumption levels or system status within the device.
9. The device as claimed in claim 1, wherein the Buzzer, which is incorporated with CBE_CIORMote, improves the proactive monitoring capabilities of the device for Ceramic Infrared Ovens in the automobile industry by audibly alerting operators to crucial events or abnormal conditions, such as exceeding predefined energy consumption thresholds.
10. The device as claimed in claim 1, wherein the HMI Display's integration with CBE_CIORMote gives users interactive control choices and real-time visual feedback, making it simple to monitor and manage energy usage in Ceramic Infrared Ovens used in the automotive sector, to effectively monitor energy consumption in Ceramic Infrared Ovens used in the automobile industry, the Power Supply plugs into the CBE_CIOTMote and CBE_CIORMote devices and supplies the electrical energy required to power their components.

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