CLOUD-BASED EXTERNAL DEVICE FOR MONITORING AND ANALYZING ENERGY CONSUMPTION IN ELECTRONIC KNITTING MACHINE FOR THE TEXTILE INDUSTRY

Abstract

A cloud-based external device for monitoring and analyzing energy consumption in electronic knitting machine for the textile industry comprises CBEDTCMote (200), which combines sensors, wireless connectivity, and a customized cloud server to give operators real-time insights through an intuitive interface, is used for comprehensive monitoring and analysis of energy consumption in electronic knitting machines within the textile industry, it is equipped with an STM32 Processor Board (270), NuttyFi Wifi Board (210), Current Sensor (250), Temperature Sensor (240), HMI Display (260), Indicator (220), and Power Supply (230) the CBEDTCMote's STM32 Processor Board serves as the device's central processing unit, coordinating the smooth integration of diverse hardware components and facilitating effective data processing coordination, this helps to monitor and analyze energy consumption in electronic knitting machines in real time for the textile industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to cloud-based external device for monitoring and analyzing energy consumption in electronic knitting machine for the textile industry.
BACKGROUND OF THE INVENTION
The goal of this innovative system is to revolutionize the state of energy monitoring in electronic knitting machines used in the textile sector. The gadget wirelessly sends current and temperature data in real time to a specialized cloud server by means of the smooth integration of sensors. The system then carefully examines the data using an advanced machine learning technique to extract insightful information about patterns of energy consumption.
The textile industry faces significant challenges with regard to energy consumption in electronic knitting machines, which calls for a solution to enhance monitoring and analytical capacities. Current systems often fail to integrate cutting-edge technology like machine learning, cloud computing, and the Internet of Things. This deficiency causes inefficient energy management, which hinders the industry's advancement toward operational optimization and sustainability.
CN104514077B: The present invention provides a kind of circular knitter for being used for woolen knitwear or hosiery, including: Supporting structure, Syringe: Multiple pins and multiple feed devices circumferentially around syringe positioning, in feed device, line is provided to the pin of knitting machine. Each feed device includes at least one wire conductor group, wire conductor group includes main body, pneumatic supply inlet, multiple feed devices and multiple pneumatic actuators of multiple feed devices, the multiple solenoid valves for the main body installed and be directly connected to wire conductor group can be moved, each solenoid valve is used for the pneumatic supply for starting or releasing the corresponding pneumatic actuator for wire conductor group. Each feed device also includes the feed device electronic control panel of the solenoid valve for the translating cam equipment for controlling pin, the solenoid valve that can control wire conductor group and translating cam equipment. The knitting machine includes that at least one pneumatic feed path of inflation can be provided for pneumatic actuator.
RESEARCH GAP: A cloud based wireless solution that helps to monitor energy consumptions of Electronic Knitting Machine within industrial environments is the novelty of the system.
WO2015049621A1: A circular knitting machine for knitwear or hosiery, comprising a bearing structure, a needle cylinder, a plurality of needles and a plurality of thread feeding points, or feeders, positioned circumferentially about the needle cylinder, in which the thread is supplied to the needles. Each feeder is provided with at least a thread guide group, comprising a body, a pneumatic supply inlet, a plurality of feeders, a plurality of pneumatic actuators able to move the feeders, and a plurality of solenoid valves mounted and connected directly to the body, wherein each solenoid valve activate or deactivates the pneumatic supply to a respective pneumatic actuator of the thread guide group. Each feeder further comprises a mobile cam device for command of the needles, comprising a body, a pneumatic supply inlet, one or more mobile command cams able to interact with the needles, a plurality of pneumatic actuators which move the command cams, and a plurality of solenoid valves mounted and connected directly to the body, wherein each solenoid valve activates or deactivates the pneumatic supply to a respective pneumatic actuator of the device. Each feeder comprises an electronic feeder command board, able to command at least the solenoid valves of the thread guide group and the solenoid valves of the mobile cam device, with the aim of selectively activating the pneumatic actuators of the thread guide group and the mobile cam device. The knitting machine comprises at least a pneumatic supply pathway able to supply the pneumatic actuators of the plurality of feeders of the machine.
RESEARCH GAP: A cloud based wireless solution that helps to monitor energy consumptions of Electronic Knitting Machine within industrial environments is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
Utilizing a combination of sensors, processing units, wireless connectivity, cloud-based infrastructure, and machine learning algorithms, the CBEDTCMote is an integrated solution that enhances the monitoring and analysis of energy consumption in electronic knitting machines used in the textile industry. This device uses an STM32 Processor Board as its central processing unit to control a variety of interconnected components. It includes both hardware and software functions to monitor and analyze energy usage in electronic knitting machines. In order to provide real-time transfer of sensor data for effective and remote monitoring, the NuttyFi Wifi Board creates a connection between the CBEDTCMote and a customized cloud server via wireless communication.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Utilizing a combination of sensors, processing units, wireless connectivity, cloud-based infrastructure, and machine learning algorithms, the CBEDTCMote is an integrated solution that enhances the monitoring and analysis of energy consumption in electronic knitting machines used in the textile industry. This device uses an STM32 Processor Board as its central processing unit to control a variety of interconnected components. It includes both hardware and software functions to monitor and analyze energy usage in electronic knitting machines. In order to provide real-time transfer of sensor data for effective and remote monitoring, the NuttyFi Wifi Board creates a connection between the CBEDTCMote and a customized cloud server via wireless communication.
The CBEDTCMote incorporates specialized sensors, such as the temperature and current sensors. The knitting machine's electrical current is measured by the Current Sensor, which offers information on patterns of energy use. Concurrently, the Temperature Sensor records pertinent environmental information that affects energy consumption, which adds to a thorough comprehension of the operational environment. Once the data has been transmitted to the cloud server, it is analyzed by a pre-programmed machine learning algorithm to produce insights into patterns in energy consumption. It finds trends, outliers, and crucial thresholds that might point to possible problems or areas in need of development. The HMI Display on the CBEDTCMote serves as a real-time visual interface that provides operators with instant access to critical information. The results are then provided through a variety of channels. Furthermore, the analyzed data is presented in an easy-to-use format on a local online dashboard located within the premises of the textile sector. This dashboard enables operators to log in, obtain a thorough overview of trends in energy use, and receive pertinent notifications.
BEST METHOD OF WORKING
The CBEDTCMote, which combines sensors, wireless connectivity, and a customized cloud server to give operators real-time insights through an intuitive interface, is used for comprehensive monitoring and analysis of energy consumption in electronic knitting machines within the textile industry. It is equipped with an STM32 Processor Board, NuttyFi Wifi Board, Current Sensor, Temperature Sensor, HMI Display, Indicator, and Power Supply.
The CBEDTCMote's STM32 Processor Board serves as the device's central processing unit, coordinating the smooth integration of diverse hardware components and facilitating effective data processing coordination. This helps to monitor and analyze energy consumption in electronic knitting machines in real time for the textile industry.
The CBEDTCMote also includes the NuttyFi Wifi Board, which is used to enable wireless communication. This allows real-time data from sensors to be seamlessly transmitted to a specialized cloud server, improving remote monitoring and analysis of energy consumption in electronic knitting machines in the textile industry.
The CBEDTCMote's inbuilt Current Sensor is utilized to record and deliver real-time data on electrical current flow, offering vital information for the thorough tracking and evaluation of energy usage in textile industry electronic knitting machines.
The real-time visual interface provided by the HMI Display, which is interfaced with the CBEDTCMote, allows operators to quickly access and comprehend information about energy consumption in electronic knitting machines used in the textile sector. It does this by displaying analyzed data and critical alarms.
ADVANTAGES OF THE INVENTION
1. In the textile industry, the CBEDTCMote serves as a comprehensive solution for tracking and evaluating energy usage in electronic knitting machines. Through an intuitive interface, it combines wireless connectivity, sensors, and a personalized cloud server to give operators real-time analytics.
2. The CBEDTCMote's inbuilt NuttyFi Wifi Board enables wireless connectivity, guaranteeing the seamless transfer of real-time data from sensors to a dedicated cloud server. This feature improves the textile industry's ability to remotely monitor and analyze the energy usage of electronic knitting machines.
3. The Current Sensor plays a critical function in gathering and providing real-time data on electrical current flow and is easily incorporated into the CBEDTCMote. The information provided by this contribution is essential for the thorough tracking and evaluation of energy usage in electronic knitting machines used in the textile sector.
4. The CBEDTCMote's HMI Display shows analyzed data and important alarms in real time, functioning as a visual interface. With the help of this feature, operators in the textile industry can quickly obtain and understand data regarding energy consumption in electronic knitting machines.
, Claims:1. A cloud-based external device for monitoring and analyzing energy consumption in electronic knitting machine for the textile industry comprises CBEDTCMote (200), which combines sensors, wireless connectivity, and a customized cloud server to give operators real-time insights through an intuitive interface, is used for comprehensive monitoring and analysis of energy consumption in electronic knitting machines within the textile industry, it is equipped with an STM32 Processor Board (270), NuttyFi Wifi Board (210), Current Sensor (250), Temperature Sensor (240), HMI Display (260), Indicator (220), and Power Supply (230).
2. The device as claimed in claim 1, wherein the CBEDTCMote's STM32 Processor Board serves as the device's central processing unit, coordinating the smooth integration of diverse hardware components and facilitating effective data processing coordination, this helps to monitor and analyze energy consumption in electronic knitting machines in real time for the textile industry.
3. The device as claimed in claim 1, wherein the CBEDTCMote also includes the NuttyFi Wifi Board, which is used to enable wireless communication, this allows real-time data from sensors to be seamlessly transmitted to a specialized cloud server, improving remote monitoring and analysis of energy consumption in electronic knitting machines in the textile industry.
4. The device as claimed in claim 1, wherein the CBEDTCMote's inbuilt Current Sensor is utilized to record and deliver real-time data on electrical current flow, offering vital information for the thorough tracking and evaluation of energy usage in textile industry electronic knitting machines.
5. The device as claimed in claim 1, wherein the real-time visual interface provided by the HMI Display, which is interfaced with the CBEDTCMote, allows operators to quickly access and comprehend information about energy consumption in electronic knitting machines used in the textile sector, it does this by displaying analyzed data and critical alarms.

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