CERAMIC MEMBRANE FILTER SAFE CARRYING CASE WITH STORAGE TROLLEY

Abstract

This invention presents a protective carrying case system for ceramic membranes used in reverse osmosis filter manufacturing. The system includes a carrying case (3) with a protective cap (1) and a split end passage (2) for easy handling. A trolley (4) with wheels (5) enables smooth maneuverability, while an integrated storage shelf (6) allows for organized storage of multiple membranes. Rubberized semi-circled guides I 0 (7) on the conveyor belt minimize vibrations during transport. The trolley features an adjustable height mechanism (9) and a locking mechanism (10) for secure transport. Ergonomic handles (11) provide comfortable lifting and maneuvering. This system enhances the efficiency and safety of transporting delicate ceramic membranes, reducing damage and waste.

Specification

FIELD OF INVENTION
The present invention relates to protective storage solutions in industrial
5 manufacturing processes and more particularly pertains to a specialized carrying case
for ceramic membrane filters used in reverse osmosis systems. This invention
addresses the need for safeguarding delicate ceramic membranes during
transportation, especially after the extrusion phase. By minimizing damage caused by
shock and vibration, it enhances the efficiency and integrity of the_ manufacturing
10 process. The design incorporates innovative features that improve usability and safety
in transport settings.
DESCRIPTION OF THE RELATED ART
15 In the manufacturing process of ceramic membranes for reverse osmosis (RO) filters,
protecting these delicate components during transportation is paramount. Ceramic
membranes are highly sensitive to shock and vibration, which can occur during the
handling and movement of materials on the factory floor. These membranes, produced
through a meticulous extrusion process, are integral to water filtration systems and
20 must maintain their integrity to function effectively.
Currently, the transportation of ceramic membranes involves placing them on trolleys
or conveyors that may not adequately cushion them from external disturbances. This
lack of protection increases the risk of physical damage, leading to decreased
25 membrane performance and increased waste due to broken or unusable products.
30
The existing transportation solutions often lack user-friendly features, making the
handling process cumbersome and inefficient.
To address these challenges, there is a need for a specialized carrying case that not
only provides protection for the ceramic membranes but also facilitates smoother
transportation across varying factory environments. This invention seeks to create a
solution that minimizes damage while enhancing the operation"al efficiency of the
~- .:":. T F t.i T
...·.~.· ~· .. ~ ~~!· ~ -: ' -
~ . : 0
-Q)
C)
Ill
D..
Q)
-1- N
E....
0
-LL. en
1.1')
(0
M
CIO
0 .....
-::1'
-::1'
N
0
~ en
.M... .
N
-.M... . -::1'
N
0
~
> 0
5
10
15
20
25
30
manufacturing process. By incorporating innovative features such as rubberized
·guides, a secure carrying case, and a user-friendly trolley design, this invention aims
to significantly improve the handling and transport of ceramic membranes, ensuring
they arrive at their intended destination without risk of damage.
OBJECTIVES OF THE INVENTION
1. To provide protection for ceramic membrane~ during transportation, minimizing
damage from shock and vibration.
2. To facilitate easy insertion and removal of membranes from the carrying case,
improving overall handling efficiency.
3. To design a trolley that allows for smooth maneuverability, reducing physical
strain on workers and enhancing workflow.
4. To incorporate adjustable storage shelves within the trolley to accommodate
multiple ceramic membranes, promoting efficient use of space.
5. To ensure ergonomic handles and a locking mechanism for the carrying case,
making transportation safe and convenient for operators.
6. To utilize high-quality, resilient materials in the construction of the carrying case
and trolley, ensuring long-term reliability and performance.
7. To reduce the incidence of breakage and waste of ceramic membranes,
thereby enhancing the cost-effectiveness of the manufacturing process.
8. To create a system that can be easily adjusted to fit different factory
environments and varying sizes of ceramic membranes.
ZP·ATFi\i_T . -.. -. -. .:
·~ ·:·.·. ~~! ~ ! -? t;..;.. -f.. "': .....
0
-Q)
C)
Ill
D..
Q)
-1- N
E....
0
-LL. en
1.1')
(0
M
CIO
0 .....
-::1'
-::1'
N
0
~ en
.M... .
N
-.M... . -::1'
N
0
~
> 0
BRIEF SUMMARY OF THE INVENTION
This invention introduces a specialized carrying case and trolley system designed for
the safe transportation of ceramic membranes used in reverse osmosis (RO) filter
5 manufacturing. Recognizing the fragility of these membranes, the invention features a
protective cap and a secure carrying case that minimizes the risk of damage from
shock and vibration during movement.
Key components include a trolley with high-quality wheels for smooth maneuverability
10 and integrated storage shelves for organized placement of multiple membranes. An
innovative rubberized guide system is incorporated along the conveyor belt, providing
cushioning and reducing vibrations that could compromise membrane integrity.
The ergonomic design of the trolley and its user-friendly features ensure ease of
15 handling while enhancing operational efficiency. This invention aims to significantly
reduce breakage and waste, improving the overall effectiveness and cost-efficiency of
the manufacturing process for ceramic membranes.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWING
20 The accompanying drawing are intended to provide further u~derstanding of
invention and are incorporated in and constitute a part of invention. The drawing
illustrates an embodiment of invention and together with the description illustrate the
principle of invention.
The drawing should not be taken as implying any necessary limitation on the
25 essential scope of invention. The drawing is given by way of non-limitation examples
to explain the nature of the invention.
For a more complete understanding of the instant invention references now
made to the following description taken in conjunction with accompanying drawing.
The various features of novelty which characterize the invention are pointed out
30 specifically in the claims which are a part of description. For a better understanding of
the invention, its operating advantage, specific objects by its use, reference should be'
made to the drawing and descriptive matter in which there are illustrated and described
z~,,·TFrdT
...... r.~--~~~!-~
·: ~:
~· -:
0
-Q)
5
preferred embodiments of invention. Referring now to the drawing, where numerals
designate identical or corresponding parts throughout the referred views.
Figure 1 shows the drawing for" Ceramic membrane filter safe carrying case with
storage trolley " showing
1. Protective Cap
2. Split End Passage
3. Carrying Case
4. Trolley
10 5. Wheels
6. Storage Shelf
7. Rubberized Semi-Circled Guides
8. Small Rollers (on conveyor belt)
9. Adjustable Height Mechanism (for trolley)
15 10.Locking Mechanism (for carrying case)
11. Ergonomic Handles (on trolley)
C)
m The invention has been explained in relation to specific embodiment. It is referred that
D..
Cll the foregoing description is only illustrative of the present invention and it is not
-1- N
E .....
0
-LL en
1.1')
(0
M
CIO
0 ......
-::1"
-::1"
N
0
~ en
M ......
N
M -...... -::1"
N
0
~
> 0
20 intended that the invention be limited or restrictive thereto. Many other specific
embodiments of the present invention will be apparent to one skilled in the art from the
foregoing disclosure .
The scope of the invention should therefore be determining not with reference the
25 above description bout should be determine with reference to appended claims along
.
with full scope of equivalents to which such claims are entitled .
Detailed Description of the Invention with Reference to drawing
30 1. Protective Cap
Located at the top of the carrying case, the protective cap fits securely over the
ceramic membrane. It safeguards against environmental elements and impacts
,-... : ' -: ,..; !.:: ~ ! .;. .l~
. -. .- . -' ".
~ ..{. t;.: .;. "-t :z•:... - ,i: :., T ~,..· L~i T,
......
0
-Q)
C)
Ill
D..
Q)
during transit. Made from durable material, it ensures that the membrane remains
clean and intact.
2. Split End Passage
5 This feature is integrated into the carrying case, allowing for easy insertion and
removal of membranes. It consists of a specially designed opening that maintains
the integrity of the membranes while facilitating efficient handling. The design
minimizes the risk of damage during access.
10 3. Carrying Case:
15
Positioned at the heart of the invention, the carrying case is designed to hold
ceramic membranes securely. It features padding and compartments to prevent
movement during transport, enhancing protection. The case is crafted from highquality
materials for durability and reliability.
4. Trolley
The trolley serves as the base for transporting the carrying case and is located
beneath it. It provides stability and support, making it easier to move the case
across various surfaces. The trolley's design incorporates features that enhance
usability and maneuverability.
5. Wheels
Attached to the bottom of the trolley, the wheels facilitate smooth movement across
factory floors. They are constructed from high-quality materials to withstand wear
and provide stability. The design allows for easy navigation in tight spaces and
uneven surfaces.
6. Storage Shelf
Integrated within the trolley, the storage shelf allows for organized placement of
multiple ceramic membranes. It maximizes space utilization while ensuring easy
access to the membranes during operations. The shelf is adjustable to
accommodate different sizes of membranes.
' -.. -. -. ,;
~ .? 1;.: -f.- '-t
-Q)
C)
Ill
D..
Q)
-1- N
E....
0
-LL. en
1.1')
(0
M
CIO
0 .....
-::1'
-::1'
N
0
~ en
.M... .
N
M·
· 7. Rubberized Semi-Circled Guides
Placed along the conveyor belt, these guides create a cushioning effect that
protects the membranes from vibrations and shocks. Made from flexible rubber
material, they help stabilize the membranes during transport. Their continuous
5 placement ensures consistent protection along the conveyor.
8. Small Rollers (on conveyor belt)
Positioned along the conveyor belt, these small rollers facilitate the smooth
movement of the carrying case and membranes. They support the weight of
the membranes while reducing friction during transport. Their design works in
I 0 conjunction with the rubberized guides for enhanced protection.
9. Adjustable Height Mechanism (for trolley)
Located within the trolley's framework, this mechanism allows users to adjust
the trolley's height according to their needs. This feature enhances usability in
15 various work environments. It provides flexibility for different operators and
workspace configurations ..
10. Locking Mechanism (for carrying case):
Integrated into the carrying case, the locking mechanism ensures that the case
20 remains securely closed during transport. It prevents accidental openings that
could lead to membrane exposure and damage. The design enhances the
overall safety of the carrying solution.
11. Ergonomic Handles (on trolley):
25 Located on the sides of the trolley, these handles are designed for user comfort
and ease of grip. They facilitate safe lifting and maneuvering of the trolley
during transport. The ergonomic design reduces strain on the operator,
enhancing efficiency and safety.
30 DETAILED DESCRIPTION OF THE INVENTION
The invention presents a specialized carrying case for ceramic membranes used in
reverse osmosis (RO) filter manufacturing, ensuring their safe transportation. Central
to this design is the carrying case (3}, which securely holds the membranes and
-Q)
C)
Ill
D..
Q)
:!:::::
-1- N
E....
0
-LL. en
1.1')
(0
M
CIO
0 .....
-::1'
-::1'
N
0
~ en
M .....
N
M -..... -::1'
N
0
~
> 0
features a protective cap (1) that shields them from environmental elements and
physical impacts during transit. The split end passage (2) allows for easy insertion and
removal of membranes, maintaining their integrity while facilitating efficient handling.
5 The trolley (4) serves as the foundation for transporting the carrying case, equipped
with wheels (5) that enable smooth man~uverability across factory floors. The trolley
also includes a storage shelf (6), providing organized space for multiple membranes
and maximizing efficiency in the workspace.
10 To enhance the safety of the membranes during transportation, rubberized semicircled
guides (7) are placed along the conveyor belt. These guides create a
cushioning effect that minimizes vibrations and shocks, protecting the membranes
from damage. The small rollers (8) integrated into the conveyor system assist in the
smooth movement of the carrying case, working in tandem with the rubber guides.
15
The trolley incorporates an adjustable height mechanism (9), allowing users to modify
the height according to their needs for different work environments. A locking
mechanism (10) ensures the carrying case remains securely closed during transit,
preventing accidental openings that could expose the membranes. Finally, ergonomic
20 handles (11) on the trolley are designed for user comfort, allowing for easy lifting and
movement while reducing strain on the operator. This invention significantly improves
the handling and transport of delicate ceramic membranes, enhancing efficiency and
reducing waste in the manufacturing process.
25 BEST METHOD OF OPERATION OF THE INVENTION
30
1. Preparation: Before use, ensure that the carrying case (3) is clean and free of
debris. Verify that the protective cap (1) is intact and that the split end passage
(2) functions properly.
2. Loading the Membrane: Open the carrying case and gently place the ceramic
membrane inside. Align it with the split end passage to ensure a secure fit
without applying excessive pressure. Close the carrying case, ensuring it is
properly sealed.
~~p,_ .f>(f -~~N-T-- --r;~F-·f· ~ -t~:- ·t=O -t;_-ttt:~N-~r.t-·P.~r-~t~~-4-~-l tst · / ~· D~:~·-?:-4-· -~i~s-:--t;!..:t~~~-~
0
-Q)
C)
Ill
D..
Q)
-1- N
E....
0
-LL. en
1.1')
(0
M
CIO
0 .....
-::1'
-::1'
N
0
~ en
.M... .
N
-.M... . -::1'
N
0
5
3. Securing the Trolley: Position the carrying case on the trolley (4). Ensure that
the case is centered on the trolley to maintain balance during transport. Engage
the locking mechanism (10) to secure the carrying case in place, preventing
any accidental openings.
4. Adjusting the Trolley Height: If necessary, adjust the height of the trolley (9) to
suit the operator's preference and the working environment. This feature allows
for ergonomic handling, reducing strain during operation.
10 5. Moving the Trolley: Grasp the ergonomic handles (11) firmly and maneuver the
trolley. The high-quality wheels (5) will enable smooth movement across
various surfaces, including uneven factory floors.
6. Utilizing the Conveyor System: When placing the carrying case onto the
15 conveyor system, ensure it is aligned with the rubberized semi-circled guides
(7). These guides will cushion the membranes against vibrations and shocks
as the trolley rolls over the small rollers (8) on the conveyor.
20
25
30
7. Monitoring During Transport: While in transit, maintain awareness of the
surroundings to avoid obstacles that could jolt the trolley. Ensure that the
membranes remain protected and the carrying case stays secure.
8. Unloading the Membrane: Upon reaching the destination, carefully remove the
carrying case from the trolley and open it. Gently extract the ceramic membrane
· using the split end passage to avoid damage.
9. Post-Operation Check: After unloading, inspect the carrying case for any signs
of wear or damage. Clean and store the case appropriately for future use,
ensuring the rubber guides and other components remain in good condition.
By following this method, the invention operates effectively to protect and
transport ceramic membranes, enhancing overall efficiency and reducing the
risk of damage .
~ 35
> 0
::itP A T F hl T
"f"""~ ·:·.~~·-~-~
0
' -. ,-, -, .:
~ .f.. !~; .;. ~
,-.. ;
\."-': -':
ADVANTAGES
5
•!• Enhanced Protection: Safeguards ceramic membranes from shock and
vibration during transportation, reducing the risk of damage.
•!• User-Friendly Design: Features like the split end passage (2) and ergonomic
handles (11).simplify handling and improve operator comfort.
•!• Efficient Storage: The integrated storage shelf (6) allows for organized
10 placement of multiple membranes, maximizing space utilization.
-Q)
C)
Ill
D..
Q)
-1- N
E....
0
-LL. en
1.1')
(0
M
CIO
0 .....
-::1'
-::1'
N
0
~ en
.M... .
N
-.M... . -::1'
N ·o
~
> 0
IS
20
25
30
z_ . -- - ll-'·iJ.;l:-Mt
"f"""~ ·:·.~~·.:·~
0
•!• Improved Maneuverability: High-quality wheels (5) and an adjustable height
mechanism (9) facilitate smooth movement and adaptability to different work
environments.
•!• Cushioned Transport: Rubberized semi-circled guides (7) minimize vibrations
along the conveyor, ensuring membrane integrity during movement.
•!• Secure Transport: The locking mechanism (10) keeps the carrying case (3)
securely closed, preventing accidental openings and exposure during transit.
•!• Cost-Effective: Reduces the incidence of breakage and waste, enhancing
overall efficiency and cost-effectiveness in the manufacturing process.
- - - . I I 'o o n
~ .f.. !;~ ./- '1
,-, .;
I:'-': I:
-Q)
C)
Ill
D..
Q)
Claim(s)
We Claim
5 1. A protective carrying case system for ceramic membranes used in reverse
osmosis filter manufacturing, comprising:
i. a carrying case (3) designed to securely hold and protect the ceramic
membranes from external impacts and environmental exposure;
I 0 ii. a protective cap (1) that fits over the carrying case to prevent damage during
transport;
iii. a split end passage (2) integrated into the carrying case for easy insertion
and removal of the membranes;
iv. a trolley (4) supporting the carrying case, equipped with wheels (5) for
15 smooth maneuverability across factory floors;
20
25
30
v. a storage shelf (6) integrated into the trolley for organized storage of multiple
membranes;
vi. rubberized semi-circled guides (7) positioned along a conveyor belt to
cushion the membranes during transport, reducing shock and vibration;
vii. small .rollers (8) on the conveyor belt facilitating the movement of the
carrying case;
viii. an adjustable height mechanism (9) for the trolley, allowing customization
for user comfort and operational efficiency;
ix. a locking mechanism (1 0) on the carrying case that secures the case during
transit to prevent accidental openings;
x. ergonomic handles (11) on the trolley for comfortable lifting and
maneuvering.
2. The protective carrying case system of claim 1, wherein the carrying case (3)
is constructed from a high-impact resistant material to enhance durability.
3. The protective carrying case system of claim 1, wherein the rubberized semicircled
guides (7) are made of flexible rubber to provide optimal cushioning
during transport.
. -·' '-' -.... { -? t;~ -? ~
4. The protective carrying case system of claim 1, wherein the wheels (5) on the
trolley (4) are designed for smooth operation on uneven surfaces.
5 5. The protective carrying case system of claim 1, wherein the adjustable height
mechanism (9) allows for height adjustments in increments of one inch for user
adaptability.
6. The protective carrying case system of claim 1, wherein the locking mechanism
10 (10) includes a user-friendly latch that can be operated with one hand.
-Q)
15
7. The protective carrying case system of claim 1, wherein the ergonomic handles
(11) are designed to minimize strain, featuring a non-slip grip surface.