CC2500 RF TECHNOLOGY AND CLOUD INTEGRATED SOLUTION FOR VIBRATION ANALYSIS AND ALERT IN RUBBER CRUMB GRANULATORS FOR THE RUBBER MANUFACTURING INDUSTRY

Abstract

ABSTRACT A CC2500 RF Technology and Cloud Integrated System for Vibration analysis and Alert in Rubber Crumb Granulators for the Rubber Manufacturing Industry Rubber Crumb Granulators are actively monitored and real-time vibration data is transmitted to a cloud-based platform via the CRFTCISMote (100), which is outfitted with an STM32 Processor Board (105), CC2500 RF Module (101), Vibration Sensor (102), Accelerometer (103), and Power Supply (104). This allows for advanced analytics to be used for the prompt detection of potential problems and the facilitation of proactive maintenance strategies in the Rubber Manufacturing Industry; and the CRFTCISCMote (200), which has an STM32 Processor Board (206), CC2500 RF Module (201), GSM Modem (202), HMI Display (205), buzzer (203), and power supply (204), is used to provide visual and aural alerts locally. This ensures that vibration analytics and issues in Rubber Crumb Granulators are immediately known to the operator on-site. Additionally, it facilitates wider communication by sending email alerts to operators and pertinent authorities, which helps the Rubber Manufacturing Industry respond quickly and effectively. For the purpose of enabling smooth communication with the cloud-based platform and facilitating data collection from sensors for real-time vibration data analysis and monitoring in Rubber Crumb Granulators within the Rubber Manufacturing Industry, the STM32 Processor Board is integrated into both the CRFTCISMote and CRFTCISCMote.

Specification

Description:FIELD OF THE INVENTION
This invention relates to aCC2500 RF Technology and Cloud Integrated Solution for Vibration analysis and Alert in Rubber Crumb Granulators for the Rubber Manufacturing Industry
BACKGROUND OF THE INVENTION
There are currently difficulties facing the rubber manufacturing industry with regard to the efficient upkeep and monitoring of rubber crumb granulators. Current systems often don't provide real-time information about how these crucial machines are doing, which causes potential issues to take longer to identify and more downtime.
CN212385778U - The utility model belongs to the technical field of rubber particle manufacture equipment technique and specifically relates to a rubber pelleter, overcome the problem that current pelleter easily produces the granule adhesion when cutting to the stronger rubber of viscidity, the scheme is, has the die head that is located extrusion screw rod front end, has a plurality of glue outlet holes of range on the die head, the die head front end is equipped with the eager grain device of cutting the grain to the extrusion adhesive tape, eager grain device has rotatory cutter, the surface of revolution of the linear edge of cutter is the face of cylinder, the axial lead of cutter edge of a knife cylinder surface of revolution is roughly parallel to the preceding terminal surface of die head; the front end face of the die head is provided with an arc-shaped concave cavity correspondingly attached to the cylindrical rotating surface of the cutter edge, the radius of the arc-shaped concave cavity is consistent with the rotating radius of the cutter edge, the glue outlet hole is positioned at the arc-shaped concave cavity, and the rotating cutter rolls and cuts the glue strip extruded from the glue outlet hole into rubber particles.Vibration analysis of Industrial Granulators using CC2500 RF Technology and Cloud Integrated Solution is the novelty of the system.
CN109130139B - The invention belongs to the technical field of rubber production, and particularly relates to a large-scale rubber production granulator which comprises a granulator barrel, a heating water pipe, a granulation die, a drying box, an elastic plate, a discharge hopper, a transmission shaft, a spiral plate, a rotating rod and a poking plate; a group of rotating rods are arranged on the spiral plate along the horizontal direction, a first rectangular protrusion on the rotating rods is connected with a second rectangular protrusion on the driven gear through two symmetrically arranged springs, and a group of toggle plates are arranged on the rotating rods, so that rubber raw materials on the center and the inner wall of the granulator barrel are exchanged, the rubber raw materials in the granulator barrel are uniformly contacted with the inner wall of the granulator barrel, the rubber raw materials are uniformly heated, the heat conduction efficiency of a heating water pipe is ensured, and the heat utilization rate is improved; meanwhile, the rotating rod is flexibly connected with the driven gear, so that the impact force on the toggle plate is reduced, and the service life of the toggle plate is prolonged.Vibration analysis of Industrial Granulators using CC2500 RF Technology and Cloud Integrated Solution is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This innovative technology provides real-time insights into the performance of rubber granulators, with the goal of revolutionizing the way that rubber manufacturing companies monitor and maintain their equipment. The device continuously collects and sends vibration data to a cloud-based platform via wireless connectivity and cutting-edge sensor technologies. After that, prompt alerts are sent to operators and pertinent authorities via email, an online dashboard, and a local display. This enables prompt reactions and preemptive actions to improve operating effectiveness and reduce possible problems.
The advanced combination of hardware parts, wireless communication technologies, cloud connectivity, and data analysis algorithms powers the innovation found in the CRFTCISMote and CRFTCISCMote. The CRFTCISMote's operations are managed by the STM32 Processor Board, which acts as its central processing unit. Rubber Crumb Granulators are continuously monitored for performance and vibrations thanks to the CC2500 RF Module, which provides dependable wireless communication and the smooth transmission of vibration data from a variety of attached sensors, such as the accelerometer and vibration sensor. Through the use of the CC2500 RF Module, the gathered data is sent to a cloud server created especially for this innovation, where it is combined and saved. A preconfigured algorithm, probably based on vibration analytics, processes and analyzes the data in real-time within the cloud. It is tailored to find abnormalities or trends that could be signs of possible problems with the machinery.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The advanced combination of hardware parts, wireless communication technologies, cloud connectivity, and data analysis algorithms powers the innovation found in the CRFTCISMote and CRFTCISCMote. The CRFTCISMote's operations are managed by the STM32 Processor Board, which acts as its central processing unit. Rubber Crumb Granulators are continuously monitored for performance and vibrations thanks to the CC2500 RF Module, which provides dependable wireless communication and the smooth transmission of vibration data from a variety of attached sensors, such as the accelerometer and vibration sensor. Through the use of the CC2500 RF Module, the gathered data is sent to a cloud server created especially for this innovation, where it is combined and saved. A preconfigured algorithm, probably based on vibration analytics, processes and analyzes the data in real-time within the cloud. It is tailored to find abnormalities or trends that could be signs of possible problems with the machinery.
Conversely, the CRFTCISCMote is equipped with extra functions to enhance its capabilities. These consist of an audio alert buzzer, a display for viewing important information, and a GSM modem for cellular connectivity. This gadget offers immediate local notifications, visual feedback, and data transmission to the cloud. The GSM modem makes it possible to communicate with people outside of this immediate vicinity, which makes it easier to send emails with notifications to operators and other authorities. The data analysis outcomes are communicated through multiple channels. The HMI Display provides people on-site with up-to-date information on vibration analytics, enabling them to make timely decisions and take appropriate action. Concurrently, a personalized web dashboard that can be accessed via the cloud provides an extensive summary of the granulator's performance over time. Email notifications are also created and forwarded to operators and pertinent authorities, guaranteeing prompt notification of any emerging problems.
BEST METHOD OF WORKING
1. Rubber Crumb Granulators are actively monitored and real-time vibration data is transmitted to a cloud-based platform via the CRFTCISMote, which is outfitted with an STM32 Processor Board, CC2500 RF Module, Vibration Sensor, Accelerometer, and Power Supply. This allows for advanced analytics to be used for the prompt detection of potential problems and the facilitation of proactive maintenance strategies in the Rubber Manufacturing Industry.
2. The CRFTCISCMote, which has an STM32 Processor Board, CC2500 RF Module, GSM Modem, HMI Display, buzzer, and power supply, is used to provide visual and aural alerts locally. This ensures that vibration analytics and issues in Rubber Crumb Granulators are immediately known to the operator on-site. Additionally, it facilitates wider communication by sending email alerts to operators and pertinent authorities, which helps the Rubber Manufacturing Industry respond quickly and effectively.
3. For the purpose of enabling smooth communication with the cloud-based platform and facilitating data collection from sensors for real-time vibration data analysis and monitoring in Rubber Crumb Granulators within the Rubber Manufacturing Industry, the STM32 Processor Board is integrated into both the CRFTCISMote and CRFTCISCMote.
4. Both of the motes also include the CC2500 RF Module, which is used to enable dependable wireless communication between the CRFTCISMote and CRFTCISCMote devices. This allows Rubber Crumb Granulators to transmit vital vibration data to a customized cloud server for effective monitoring and real-time analysis in the rubber manufacturing industry.
5. Real-time data from Rubber Crumb Granulators is used to detect and analyze vibrations, giving important insights into machinery performance for proactive maintenance in the Rubber Manufacturing Industry. The accelerometer and vibration sensor are both connected in the CRFTCISMote.
6. The CRFTCISCMote's integrated GSM modem is used to enable extended communication capabilities. It allows for the prompt delivery of email notifications to operators and pertinent authorities, guaranteeing prompt responses and proactive maintenance actions in the Rubber Manufacturing Industry. It also allows for immediate local alerts through visual and auditory cues.
7. The CRFTCISCMote's interfaced HMI Display is used to give on-site staff members instantaneous visual feedback on vibration analytics, facilitating prompt decision-making and prompt resolution of possible problems in Rubber Crumb Granulators for the Rubber Manufacturing Sector.
8. The Power Supply, which plugs into the CRFTCISMote and CRFTCISCMote, is utilized to supply the effective electrical energy required for Rubber Crumb Granulators in the Rubber Manufacturing Industry to ensure continuous and dependable functioning.
ADVANTAGES OF THE INVENTION
1. By continuously monitoring and sending real-time vibration data from Rubber Crumb Granulators to a cloud-based platform, the CRFTCISMote is an essential component of this novel process. This makes it easier to use advanced analytics to quickly identify any problems, which supports proactive maintenance plans in the rubber manufacturing sector.
2. By providing local visual and audio notifications, the CRFTCISCMote greatly improves this invention. This guarantees that vibration analytics and problems in Rubber Crumb Granulators are immediately known on-site. In addition, it facilitates more extensive correspondence by means of email notifications to operators and pertinent authorities, so augmenting prompt and efficient reaction protocols within the Rubber Manufacturing Sector.
3. The CRFTCISMote and CRFTCISCMote devices can only communicate wirelessly with each other with dependable reliability thanks to the CC2500 RF Module. This makes it easier for Rubber Crumb Granulators to transmit vital vibration data to a dedicated cloud server for effective monitoring and real-time analysis in the rubber manufacturing sector.
4. The CRFTCISMote's Accelerometer and Vibration Sensor are essential parts that actively gather data from Rubber Crumb Granulators in real time. In order to provide important insights into machinery performance for preventative maintenance within the Rubber Manufacturing Industry, this data is subsequently used to detect and analyze vibrations.
5. The CRFTCISCMote's GSM modem enhances communication capabilities by enabling quick local notifications via auditory and visual indications. It also makes it easier for operators and pertinent authorities to get email notifications in a timely manner, which guarantees prompt reactions and preventative maintenance in the rubber manufacturing sector.
6. On-site staff members receive real-time visual input on vibration statistics via the CRFTCISCMote's HMI Display. This feature makes it possible to make decisions quickly and respond to possible problems in Rubber Crumb Granulators in the Rubber Manufacturing Sector.
, Claims:We Claim:
1. A CC2500 RF Technology and Cloud Integrated System for Vibration analysis and Alert in Rubber Crumb Granulators for the Rubber Manufacturing Industrycomprises Rubber Crumb Granulators are actively monitored and real-time vibration data is transmitted to a cloud-based platform via the CRFTCISMote (100), which is outfitted with an STM32 Processor Board (105), CC2500 RF Module (101), Vibration Sensor (102), Accelerometer (103), and Power Supply (104); and which allows for advanced analytics to be used for the prompt detection of potential problems and the facilitation of proactive maintenance strategies in the Rubber Manufacturing Industry; and the CRFTCISCMote (200), which has an STM32 Processor Board (206), CC2500 RF Module (201), GSM Modem (202), HMI Display (205), buzzer (203), and power supply (204), is used to provide visual and aural alerts locally; and ensures that vibration analytics and issues in Rubber Crumb Granulators are immediately known to the operator on-site; and
Wherein it facilitates wider communication by sending email alerts to operators and pertinent authorities, which helps the Rubber Manufacturing Industry respond quickly and effectively.
2. The system, as claimed in Claim 1, wherein for the purpose of enabling smooth communication with the cloud-based platform and facilitating data collection from sensors for real-time vibration data analysis and monitoring in Rubber Crumb Granulators within the Rubber Manufacturing Industry, the STM32 Processor Board is integrated into both the CRFTCISMote and CRFTCISCMote.
3. The system, as claimed in Claim 1, whereinboth of the motes also include the CC2500 RF Module, which is used to enable dependable wireless communication between the CRFTCISMote and CRFTCISCMote devices, andthis allows Rubber Crumb Granulators to transmit vital vibration data to a customized cloud server for effective monitoring and real-time analysis in the rubber manufacturing industry.
4. The system, as claimed in Claim 1, whereinreal-time data from Rubber Crumb Granulators is used to detect and analyze vibrations, giving important insights into machinery performance for proactive maintenance in the Rubber Manufacturing Industry, andthe accelerometer and vibration sensor are both connected in the CRFTCISMote.
5. The system, as claimed in Claim 1, whereinthe CRFTCISCMote's integrated GSM modem is used to enable extended communication capabilities, andit allows for the prompt delivery of email notifications to operators and pertinent authorities, guaranteeing prompt responses and proactive maintenance actions in the Rubber Manufacturing Industry, and it also allows for immediate local alerts through visual and auditory cues.
6. The system, as claimed in Claim 1, whereinthe CRFTCISCMote's interfaced HMI Display is used to give on-site staff members instantaneous visual feedback on vibration analytics, facilitating prompt decision-making and prompt resolution of possible problems in Rubber Crumb Granulators for the Rubber Manufacturing Sector.
7. The system, as claimed in Claim 1, whereinthe Power Supply, which plugs into the CRFTCISMote and CRFTCISCMote, is utilized to supply the effective electrical energy required for Rubber Crumb Granulators in the Rubber Manufacturing Industry to ensure continuous and dependable functioning.

Documents