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AUTOMATED SYSTEMS FOR PHARMACEUTICAL COMPOUND PREPARATION AND DISPENSING
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Abstract
Information
Inventors
Applicants
Specification
Documents
ORDINARY APPLICATION
Published
Filed on 26 November 2024
Abstract
ABSTRACT Automated Systems for Pharmaceutical Compound Preparation and Dispensing The present disclosure introduces an automated system for pharmaceutical compound preparation and dispensing 100, which ensures precision, safety, and efficiency by integrating advanced components. The system features a robotic dispensing unit 102 for precise handling, supported by precision weighing scales 104 for accurate measurement. Specialized mixing chambers 106 ensure homogenous blending, monitored by environmental sensors 118. Material transfer mechanisms 108 automate ingredient movement, while the graphical user interface 110 enables intuitive operator interaction. Blockchain-based traceability system 136 ensures tamper-proof logging, while AI-driven predictive analytics 116 optimizes compounding parameters. Automated filling machines 124 dispense products accurately, supported by labeling systems 126 and packaging equipment 128. Automated cleaning cycles module 148 prevents cross-contamination, and the medication customization module 162 tailors formulations to patient-specific needs. Additional components include HEPA filtration units 130, UV sterilization mechanisms 132, and dynamic resource allocation system 160, offering a fully integrated solution for pharmaceutical applications.
Patent Information
Application ID | 202441091957 |
Invention Field | BIO-MEDICAL ENGINEERING |
Date of Application | 26/11/2024 |
Publication Number | 49/2024 |
Inventors
Name | Address | Country | Nationality |
---|---|---|---|
Bokka Soumya Sri | Venkatapur (V), Ghatkesar (M), Medchal Malkajgiri DT. Hyderabad, Telangana, India | India | India |
Applicants
Name | Address | Country | Nationality |
---|---|---|---|
Anurag University | Venkatapur (V), Ghatkesar (M), Medchal Malkajgiri DT. Hyderabad, Telangana, India | India | India |
Specification
Description:Automated Systems for Pharmaceutical Compound Preparation and Dispensing
TECHNICAL FIELD
[0001] The present innovation relates to automated systems and methods for precise and efficient preparation and dispensing of pharmaceutical compounds using robotics and intelligent technologies.
BACKGROUND
[0002] The pharmaceutical industry faces significant challenges in the preparation and dispensing of pharmaceutical compounds, particularly in achieving accuracy, safety, and efficiency. Traditional manual compounding methods rely heavily on human expertise for tasks such as measuring, mixing, and dispensing ingredients. However, these processes are prone to critical issues, including dosing inaccuracies, contamination risks, and inefficiencies in workflow. While manual compounding offers flexibility, it is time-consuming, labor-intensive, and susceptible to human error, leading to potential risks for patients and inefficiencies in healthcare delivery.
[0003] In response to these challenges, some users have turned to semi-automated systems and digital weighing scales, which offer partial automation in specific tasks like weighing or mixing. However, these options are often fragmented and lack the integration needed to streamline the entire compounding process. Additionally, they do not address contamination risks comprehensively and may still rely on significant human intervention, limiting their overall efficacy. Fully automated robotic systems, though emerging, often lack modularity and adaptability for handling diverse pharmaceutical formulations, making them unsuitable for many use cases.
[0004] The present invention differentiates itself through its fully integrated, modular system that automates the entire compounding process, from ingredient preparation to dispensing and packaging, while incorporating advanced robotics, intelligent control algorithms, and sensor technologies. By minimizing human intervention, the system addresses contamination risks and ensures high precision in dosing and formulation. Its modular design supports a wide range of pharmaceutical preparations, including liquids, solids, and semi-solids, providing unparalleled versatility. Key features such as real-time quality control, AI-driven predictive analytics, and blockchain-based traceability further enhance the system's reliability and regulatory compliance.
[0005] The novelty of this invention lies in its comprehensive integration of automation, adaptability to diverse pharmaceutical needs, and cutting-edge features, ensuring enhanced efficiency, safety, and scalability in pharmaceutical preparation and dispensing. It represents a transformative solution to longstanding challenges in the pharmaceutical industry.
OBJECTS OF THE INVENTION
[0006] The primary object of the invention is to enhance accuracy in pharmaceutical compound preparation by automating weighing, mixing, and dispensing processes with advanced robotics and sensors.
[0007] Another object of the invention is to reduce human error and contamination risks by minimizing manual intervention in pharmaceutical compounding workflows.
[0008] Another object of the invention is to improve operational efficiency by integrating automated processes that significantly reduce preparation and dispensing time.
[0009] Another object of the invention is to ensure compliance with stringent pharmaceutical regulations by incorporating real-time quality control and monitoring systems.
[00010] Another object of the invention is to increase versatility in pharmaceutical compounding by supporting a wide range of formulations, including liquids, solids, and semi-solids, within a single automated system.
[00011] Another object of the invention is to provide a modular and scalable design that can adapt to various production volumes and evolving pharmaceutical requirements.
[00012] Another object of the invention is to enhance traceability and security in pharmaceutical processes by utilizing blockchain technology for a tamper-proof record of compounding activities.
[00013] Another object of the invention is to improve user experience through an intuitive interface and AI-driven system that adapts to operator preferences and dynamically optimizes workflows.
[00014] Another object of the invention is to reduce resource wastage and environmental impact by optimizing ingredient use and employing automated cleaning protocols to prevent cross-contamination.
[00015] Another object of the invention is to address the limitations of existing compounding systems by offering an integrated, fully automated solution that combines robotics, intelligent algorithms, and advanced sensor technologies to improve safety, precision, and efficiency in pharmaceutical preparation and dispensing.
SUMMARY OF THE INVENTION
[00016] In accordance with the different aspects of the present invention, automated systems for pharmaceutical compound preparation and dispensing is presented. It integrates robotics, intelligent control algorithms, and advanced sensors to ensure precise, efficient, and safe workflows. It automates tasks like weighing, mixing, and dispensing, minimizing human intervention and contamination risks. The system supports various formulations, ensures regulatory compliance, and enhances operational efficiency through real-time quality control and AI-driven optimization. Its modular design offers scalability and adaptability for diverse pharmaceutical needs. This innovation addresses the limitations of manual and semi-automated methods, ensuring improved accuracy, safety, and sustainability in pharmaceutical processes.
[00017] Additional aspects, advantages, features and objects of the present disclosure would be made apparent from the drawings and the detailed description of the illustrative embodiments constructed in conjunction with the appended claims that follow.
[00018] It will be appreciated that features of the present disclosure are susceptible to being combined in various combinations without departing from the scope of the present disclosure as defined by the appended claims.
BRIEF DESCRIPTION OF DRAWINGS
[00019] The summary above, as well as the following detailed description of illustrative embodiments, is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the present disclosure, exemplary constructions of the disclosure are shown in the drawings. However, the present disclosure is not limited to specific methods and instrumentalities disclosed herein. Moreover, those in the art will understand that the drawings are not to scale. Wherever possible, like elements have been indicated by identical numbers.
[00020] Embodiments of the present disclosure will now be described, by way of example only, with reference to the following diagrams wherein:
[00021] FIG. 1 is component wise drawing for automated systems for pharmaceutical compound preparation and dispensing.
[00022] FIG 2 is working methodology of automated systems for pharmaceutical compound preparation and dispensing.
DETAILED DESCRIPTION
[00023] The following detailed description illustrates embodiments of the present disclosure and ways in which they can be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art would recognise that other embodiments for carrying out or practising the present disclosure are also possible.
[00024] The description set forth below in connection with the appended drawings is intended as a description of certain embodiments of automated systems for pharmaceutical compound preparation and dispensing and is not intended to represent the only forms that may be developed or utilised. The description sets forth the various structures and/or functions in connection with the illustrated embodiments; however, it is to be understood that the disclosed embodiments are merely exemplary of the disclosure that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimised to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
[00025] While the disclosure is susceptible to various modifications and alternative forms, specific embodiment thereof has been shown by way of example in the drawings and will be described in detail below. It should be understood, however, that it is not intended to limit the disclosure to the particular forms disclosed, but on the contrary, the disclosure is to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure.
[00026] The terms "comprises", "comprising", "include(s)", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a setup, or system that comprises a list of components or steps does not include only those components or steps but may include other components or steps not expressly listed or inherent to such setup or system. In other words, one or more elements in a system or apparatus preceded by "comprises... a" does not, without more constraints, preclude the existence of other elements or additional elements in the system or apparatus.
[00027] In the following detailed description of the embodiments of the disclosure, reference is made to the accompanying drawings and which are shown by way of illustration-specific embodiments in which the disclosure may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the disclosure, and it is to be understood that other embodiments may be utilized and that changes may be made without departing from the scope of the present disclosure. The following description is, therefore, not to be taken in a limiting sense.
[00028] The present disclosure will be described herein below with reference to the accompanying drawings. In the following description, well-known functions or constructions are not described in detail since they would obscure the description with unnecessary detail.
[00029] Referring to Fig. 1, automated systems for pharmaceutical compound preparation and dispensing 100 is disclosed in accordance with one embodiment of the present invention. It comprises of robotic dispensing unit 102, precision weighing scales 104, specialized mixing chambers 106, material transfer mechanisms 108, graphical user interface (GUI) 110, automation algorithms 112, quality control and validation protocols 114, AI-driven predictive analytics 116, environmental sensors 118, ingredient quality sensors 120, safety sensors 122, automated filling machines 124, labeling systems 126, packaging equipment 128, HEPA filtration units 130, UV sterilization mechanisms 132, controlled airflow systems 134, blockchain-based traceability system 136, RFID or barcode tracking module 138, reordering alert system 140, personalized user settings module 142, touchscreen-enabled interface 144, secure web interface and mobile application 146, automated cleaning cycles module 148, dedicated pathways for ingredients 150, AR/VR-based operator training system 152, regulatory compliance data storage 154, performance benchmarking module 156, real-time prioritization module 158, dynamic resource allocation system 160, medication customization module 162, manual control interface 164.
[00030] Referring to Fig. 1, the present disclosure provides details of an automated systems for pharmaceutical compound preparation and dispensing 100. It is a fully integrated framework designed to enhance accuracy, efficiency, and safety in compounding processes using advanced robotics, intelligent algorithms, and sensor technologies. The automated system includes components such as robotic dispensing unit 102, precision weighing scales 104, and specialized mixing chambers 106, which ensure accurate measurement and uniform blending. It also incorporates material transfer mechanisms 108, graphical user interface 110, and quality control and validation protocols 114 to facilitate seamless operation and regulatory compliance. Environmental sensors 118 and automated cleaning cycles module 148 ensure aseptic conditions and prevent cross-contamination. Advanced features like AI-driven predictive analytics 116 and blockchain-based traceability system 136 enhance process reliability and security. Additional components such as medication customization module 162 and secure web interface and mobile application 146 enable patient-specific compounding and remote monitoring capabilities.
[00031] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with robotic dispensing unit 102, which uses multi-axis robotic arms for precise handling of pharmaceutical ingredients. It performs tasks such as weighing, mixing, and transferring materials with high accuracy, minimizing human intervention. The robotic dispensing unit 102 integrates seamlessly with precision weighing scales 104 to ensure exact measurements of active pharmaceutical ingredients. It also interacts dynamically with material transfer mechanisms 108 to maintain a smooth workflow between different stages of the compounding process.
[00032] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with precision weighing scales 104, which ensure accurate measurement of active ingredients and excipients. These scales utilize high-accuracy load cells that provide real-time feedback to maintain exact formulation specifications. The precision weighing scales 104 work closely with robotic dispensing unit 102 to automate ingredient measurement. They also interact with quality control and validation protocols 114 to verify compliance with pharmaceutical standards.
[00033] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with specialized mixing chambers 106, which use technologies such as magnetic stirring or high-shear mixing to ensure uniform blending of pharmaceutical compounds. These chambers are fed ingredients by the robotic dispensing unit 102 and rely on precise inputs from precision weighing scales 104. The specialized mixing chambers 106 are monitored by environmental sensors 118 to maintain optimal conditions during the mixing process, ensuring formulation consistency.
[00034] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with material transfer mechanisms 108, which automate the movement of materials between various stages of the compounding process. These mechanisms reduce contamination risks by eliminating manual handling and ensure seamless workflow integration. Material transfer mechanisms 108 interact with robotic dispensing unit 102 for precise material placement and specialized mixing chambers 106 for ingredient delivery.
[00035] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with graphical user interface (GUI) 110, which offers an intuitive platform for operators to input formulations, monitor processes, and adjust parameters. The GUI 110 interacts directly with automation algorithms 112 to streamline workflows and manage system operations. It also provides feedback from quality control and validation protocols 114, ensuring operators are informed of any deviations or alerts during the compounding process.
[00036] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with automation algorithms 112, which manage the sequencing and execution of compounding workflows. These algorithms prioritize efficiency by optimizing resource allocation and task scheduling. Automation algorithms 112 work in conjunction with graphical user interface (GUI) 110 for real-time input and adjustment. They also communicate with AI-driven predictive analytics 116 to preemptively address errors and ensure smooth operations.
[00037] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with quality control and validation protocols 114, which monitor critical parameters such as ingredient proportions and environmental conditions throughout the compounding process. These protocols ensure compliance with pharmaceutical standards and regulations. Quality control and validation protocols 114 rely on real-time data from environmental sensors 118 and feedback from automation algorithms 112 to detect and rectify deviations instantly.
[00038] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with AI-driven predictive analytics 116, which analyze historical and real-time data to anticipate potential errors or inefficiencies. This component proactively adjusts parameters to optimize performance. AI-driven predictive analytics 116 collaborate with quality control and validation protocols 114 to maintain precision and reliability. They also enhance automation algorithms 112 by providing predictive insights for better decision-making.
[00039] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with environmental sensors 118, which continuously monitor temperature, humidity, and particulate levels to maintain aseptic conditions. These sensors ensure that the compounding environment meets stringent pharmaceutical standards. Environmental sensors 118 integrate with HEPA filtration units 130 and UV sterilization mechanisms 132 to control and maintain optimal environmental conditions.
[00040] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with ingredient quality sensors 120, which verify the identity and quality of raw materials before they are used in the compounding process. These sensors analyze characteristics such as color, transparency, and viscosity to ensure ingredient suitability. Ingredient quality sensors 120 interact with robotic dispensing unit 102 to validate materials during the weighing stage and ensure compliance with quality standards.
[00041] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with safety sensors 122, which detect potential hazards such as spillage, equipment malfunctions, or unauthorized access. These sensors are equipped with emergency stop functionality to halt operations in critical situations. Safety sensors 122 work in tandem with automated cleaning cycles module 148 to mitigate contamination risks and maintain operational safety.
[00042] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with automated filling machines 124, which ensure precise dispensing of compounded products into appropriate containers such as vials or syringes. These machines minimize wastage and contamination. Automated filling machines 124 work closely with labeling systems 126 to ensure the final product is accurately identified and packaged for distribution.
[00043] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with labeling systems 126, which automatically apply accurate and compliant labels to pharmaceutical products. These labels include essential information such as drug name, dosage, and expiration date. Labeling systems 126 integrate with automated filling machines 124 to ensure seamless packaging and distribution.
[00044] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with packaging equipment 128, which prepares the final compounded product for distribution. This equipment includes boxing and sealing mechanisms to ensure safe transport and storage. Packaging equipment 128 works in collaboration with labeling systems 126 to ensure that every product is correctly packaged and labeled.
[00045] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with HEPA filtration units 130, which maintain cleanroom conditions by removing airborne particulates. These units ensure compliance with pharmaceutical environmental standards. HEPA filtration units 130 integrate with environmental sensors 118 to dynamically adjust filtration based on real-time conditions.
[00046] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with UV sterilization mechanisms 132, which use ultraviolet light to sterilize equipment and the surrounding environment. These mechanisms reduce contamination risks and maintain aseptic conditions. UV sterilization mechanisms 132 work closely with controlled airflow systems 134 to ensure a sterile compounding environment.
[00047] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with controlled airflow systems 134, which regulate the flow of clean air within the compounding area to prevent contamination. These systems collaborate with HEPA filtration units 130 and environmental sensors 118 to maintain optimal airflow conditions.
[00048] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with blockchain-based traceability system 136, which creates a secure and tamper-proof record of all compounding activities. This system tracks the entire lifecycle of pharmaceutical products, ensuring transparency and regulatory compliance. Blockchain-based traceability system 136 interacts with dynamic inventory management system 138 for accurate tracking of ingredient use and product history.
[00049] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with RFID or barcode tracking module 138, which monitors the availability of raw materials in real-time. This module updates inventory levels dynamically and triggers reordering alerts when stocks are low. RFID or barcode tracking module 138 integrates with reordering alert system 140 to ensure uninterrupted operations.
[00050] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with reordering alert system 140, which generates notifications when ingredients reach predefined threshold levels. This system works in conjunction with RFID or barcode tracking module 138 to prevent delays caused by ingredient shortages.
[00051] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with personalized user settings module 142, which adapts the system interface and workflows based on individual operator preferences. This module uses machine learning to enhance user efficiency and experience. Personalized user settings module 142 integrates with graphical user interface (GUI) 110 to provide tailored functionality.
[00052] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with touchscreen-enabled interface 144, which allows operators to easily interact with the system. This interface provides real-time process updates and supports multi-touch gestures for intuitive operation. Touchscreen-enabled interface 144 works with personalized user settings module 142 for a customized user experience.
[00053] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with secure web interface and mobile application 146, which enable remote monitoring and control of the compounding process. This module ensures timely interventions and troubleshooting from any location. Secure web interface and mobile application 146 integrate with blockchain-based traceability system 136 for secure data access.
[00054] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with automated cleaning cycles module 148, which perform thorough cleaning of equipment between compounding batches. These cycles prevent cross-contamination and maintain aseptic conditions. Automated cleaning cycles module 148 interacts with safety sensors 122 to ensure cleaning protocols are initiated safely.
[00055] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with dedicated pathways for ingredients 150, which ensure that different materials are kept separate during the compounding process. This prevents cross-contamination and aligns with pharmaceutical safety standards. Dedicated pathways for ingredients 150 work in conjunction with automated cleaning cycles module 148 to maintain system integrity.
[00056] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with AR/VR-based operator training system 152, which offers immersive training experiences in a simulated environment. This module helps operators develop skills and troubleshoot potential issues before working with the system. AR/VR-based operator training system 152 integrates with graphical user interface (GUI) 110 to familiarize users with system operations.
[00057] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with regulatory compliance data storage 154, which securely logs all compounding activities for audit and review purposes. This module ensures the system meets stringent regulatory requirements. Regulatory compliance data storage 154 interacts with blockchain-based traceability system 136 for secure and transparent recordkeeping.
[00058] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with performance benchmarking module 156, which analyzes system performance metrics to identify areas for improvement. This module supports continuous process optimization. Performance benchmarking module 156 integrates with AI-driven predictive analytics 116 for data-driven insights.
[00059] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with real-time prioritization module 158, which dynamically allocates resources and prioritizes urgent tasks to ensure timely medication preparation. This module collaborates with automation algorithms 112 to maintain efficient workflows.
[00060] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with dynamic resource allocation system 160, which optimizes the use of system resources based on real-time demands. This module works with real-time prioritization module 158 to ensure efficient operations under varying workloads.
[00061] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with medication customization module 162, which enables the system to tailor formulations based on patient-specific data such as allergies and health conditions. This module integrates with secure web interface and mobile application 146 for data input and monitoring.
[00062] Referring to Fig. 1, the automated system for pharmaceutical compound preparation and dispensing 100 is provided with manual control interface 164, which allows operators to override automated processes during critical situations. This module ensures operational safety and system reliability. Manual control interface 164 interacts with safety sensors 122 to ensure that manual interventions are performed safely.
[00063] Referring to Fig 2, there is illustrated method 200 for automated system for pharmaceutical compound preparation and dispensing 100. The method comprises:
At step 202, method 200 includes user inputting the desired pharmaceutical formulation specifications via the graphical user interface 110;
At step 204, method 200 includes the system retrieving the required ingredients from storage and verifying their quality using ingredient quality sensors 120;
At step 206, method 200 includes the robotic dispensing unit 102 accurately weighing the ingredients with the assistance of precision weighing scales 104;
At step 208, method 200 includes the robotic dispensing unit 102 transferring the measured ingredients to the specialized mixing chambers 106 for homogenous blending;
At step 210, method 200 includes the specialized mixing chambers 106 utilizing magnetic or high-shear mixing technology to create a uniform pharmaceutical compound, monitored by environmental sensors 118;
At step 212, method 200 includes the compounded product being transferred by material transfer mechanisms 108 to the automated filling machines 124 for precise dispensing into appropriate containers;
At step 214, method 200 includes the labeled containers being sealed and packaged by labeling systems 126 and packaging equipment 128;
At step 216, method 200 includes quality control and validation protocols 114 performing real-time checks to ensure compliance with formulation standards;
At step 218, method 200 includes the system dynamically prioritizing urgent requests and allocating resources using real-time prioritization module 158 and dynamic resource allocation system 160;
At step 220, method 200 includes medication being customized for specific patient needs using the medication customization module 162 based on input data;
At step 222, method 200 includes blockchain-based traceability system 136 logging the entire compounding process, from ingredient sourcing to final dispensing;
At step 224, method 200 includes automated cleaning cycles module 148 ensuring the system is thoroughly cleaned to prevent cross-contamination before the next batch;
At step 226, method 200 includes emergency override functionality being activated via manual control interface 164 during critical situations to ensure safety and continuity;
At step 228, method 200 includes system data being analyzed by performance benchmarking module 156 and stored securely in regulatory compliance data storage 154 for audits and continuous improvement.
[00064] The invention provides significant advantages by integrating advanced components such as the robotic dispensing unit 102 and precision weighing scales 104, ensuring high accuracy in measuring and transferring pharmaceutical ingredients. The inclusion of specialized mixing chambers 106 and automated filling machines 124 minimizes human intervention, reducing the risk of contamination and errors. Quality control and validation protocols 114 and environmental sensors 118 ensure compliance with stringent pharmaceutical standards, enhancing safety and reliability. The blockchain-based traceability system 136 offers a tamper-proof record of the entire compounding process, promoting transparency and regulatory compliance. Additionally, features like dynamic resource allocation system 160 and medication customization module 162 enable flexibility and efficiency, allowing the system to handle diverse formulations and adapt to specific patient needs. By automating routine tasks and incorporating AI-driven predictive analytics 116, the system improves operational efficiency, reduces wastage, and ensures timely delivery of high-quality pharmaceutical products.
[00065] In the description of the present invention, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "fixed" "attached" "disposed," "mounted," and "connected" are to be construed broadly, and may for example be fixedly connected, detachably connected, or integrally connected, either mechanically or electrically. They may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
[00066] Modifications to embodiments of the present disclosure described in the foregoing are possible without departing from the scope of the present disclosure as defined by the accompanying claims. Expressions such as "including", "comprising", "incorporating", "have", "is" used to describe and claim the present disclosure are intended to be construed in a non- exclusive manner, namely allowing for items, components or elements not explicitly described also to be present. Reference to the singular is also to be construed to relate to the plural where appropriate.
[00067] Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the present disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
, Claims:WE CLAIM:
1. An automated system for pharmaceutical compound preparation and dispensing 100 comprising of
robotic dispensing unit 102 to handle precise weighing, mixing, and transferring of pharmaceutical ingredients;
precision weighing scales 104 to ensure accurate measurement of active ingredients and excipients;
specialized mixing chambers 106 to achieve uniform blending of pharmaceutical compounds;
material transfer mechanisms 108 to automate movement of ingredients between compounding stages;
graphical user interface 110 to provide an intuitive platform for inputting formulations and monitoring processes;
automation algorithms 112 to streamline workflows and optimize resource allocation;
quality control and validation protocols 114 to ensure compliance with pharmaceutical standards in real-time;
AI-driven predictive analytics 116 to anticipate potential errors and enhance operational efficiency;
environmental sensors 118 to monitor temperature, humidity, and particulates in the compounding area;
ingredient quality sensors 120 to verify the identity and suitability of raw materials;
safety sensors 122 to detect hazards and enable emergency stop functionality;
automated filling machines 124 to precisely dispense compounded products into containers;
labeling systems 126 to apply accurate and compliant labels to finished products;
packaging equipment 128 to prepare products for safe distribution and storage;
HEPA filtration units 130 to maintain cleanroom conditions by removing airborne particulates;
UV sterilization mechanisms 132 to sterilize equipment and environments to prevent contamination;
controlled airflow systems 134 to regulate airflow and maintain aseptic conditions;
blockchain-based traceability system 136 to provide a tamper-proof log of the compounding process;
RFID or barcode tracking module 138 to track inventory levels and ingredient usage in real-time;
reordering alert system 140 to notify operators of low inventory and trigger reordering;
personalized user settings module 142 to adapt system operations based on operator preferences;
touchscreen-enabled interface 144 to allow easy interaction and real-time process updates;
secure web interface and mobile application 146 to enable remote monitoring and control of the system;
automated cleaning cycles module 148 to prevent cross-contamination between batches;
dedicated pathways for ingredients 150 to separate different materials and ensure safety;
AR/VR-based operator training system 152 to simulate operations and enhance user skill development;
regulatory compliance data storage 154 to log and store process data for audits and compliance;
performance benchmarking module 156 to analyze system efficiency and optimize performance;
real-time prioritization module 158 to dynamically allocate resources and handle urgent tasks;
dynamic resource allocation system 160 to optimize workflow efficiency and resource utilization;
medication customization module 162 to tailor formulations to patient-specific needs; and
manual control interface 164 to enable emergency override during critical scenarios.
2. The automated system for pharmaceutical compound preparation and dispensing 100 as claimed in claim 1, wherein the robotic dispensing unit 102 is configured to handle precise weighing, mixing, and transferring of pharmaceutical ingredients using multi-axis robotic arms, ensuring accuracy and reducing contamination through minimal human intervention.
3. The automated system for pharmaceutical compound preparation and dispensing 100 as claimed in claim 1, wherein the precision weighing scales 104 are configured with high-accuracy load cells to provide real-time feedback, enabling precise measurement of active pharmaceutical ingredients and excipients for consistent formulation.
4. The automated system for pharmaceutical compound preparation and dispensing 100 as claimed in claim 1, wherein the specialized mixing chambers 106 are configured to utilize high-shear or magnetic mixing technologies, ensuring homogeneous blending of ingredients while maintaining aseptic conditions monitored by integrated environmental sensors 118.
5. The automated system for pharmaceutical compound preparation and dispensing 100 as claimed in claim 1, wherein the blockchain-based traceability system 136 is configured to create a secure, tamper-proof log of the entire compounding process, enabling regulatory compliance and transparent lifecycle tracking from raw materials to final product dispensing.
6. The automated system for pharmaceutical compound preparation and dispensing 100 as claimed in claim 1, wherein the AI-driven predictive analytics 116 are configured to analyze real-time and historical data, predicting potential errors and dynamically optimizing compounding parameters to enhance operational reliability and reduce wastage.
7. The automated system for pharmaceutical compound preparation and dispensing 100 as claimed in claim 1, wherein the automated filling machines are configured to dispense compounded products with precision, leveraging data from blockchain-based traceability system 136 and AI-driven predictive analytics 116 to ensure consistent performance and minimize wastage.
8. The automated system for pharmaceutical compound preparation and dispensing 100 as claimed in claim 1, wherein the automated cleaning cycles module 148 is configured to perform thorough cleaning between batches, utilizing specialized cleaning protocols to prevent cross-contamination and maintain compliance with aseptic manufacturing standards.
9. The automated system for pharmaceutical compound preparation and dispensing 100 as claimed in claim 1, wherein the medication customization module 162 is configured to tailor pharmaceutical formulations based on patient-specific data, including allergies, medical history, and dosage requirements, enabling personalized medication preparation with precision and safety.
10. The automated system for pharmaceutical compound preparation and dispensing 100 as claimed in claim 1, wherein method comprises of
user inputting the desired pharmaceutical formulation specifications via the graphical user interface 110;
the system retrieving the required ingredients from storage and verifying their quality using ingredient quality sensors 120;
the robotic dispensing unit 102 accurately weighing the ingredients with the assistance of precision weighing scales 104;
the robotic dispensing unit 102 transferring the measured ingredients to the specialized mixing chambers 106 for homogenous blending;
the specialized mixing chambers 106 utilizing magnetic or high-shear mixing technology to create a uniform pharmaceutical compound, monitored by environmental sensors 118;
the compounded product being transferred by material transfer mechanisms 108 to the automated filling machines 124 for precise dispensing into appropriate containers;
the labeled containers being sealed and packaged by labeling systems 126 and packaging equipment 128;
quality control and validation protocols 114 performing real-time checks to ensure compliance with formulation standards;
the system dynamically prioritizing urgent requests and allocating resources using real-time prioritization module 158 and dynamic resource allocation system 160;
medication being customized for specific patient needs using the medication customization module 162 based on input data;
blockchain-based traceability system 136 logging the entire compounding process, from ingredient sourcing to final dispensing;
automated cleaning cycles module 148 ensuring the system is thoroughly cleaned to prevent cross-contamination before the next batch;
emergency override functionality being activated via manual control interface 164 during critical situations to ensure safety and continuity;
system data being analyzed by performance benchmarking module 156 and stored securely in regulatory compliance data storage 154 for audits and continuous improvement.
Documents
Name | Date |
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202441091957-COMPLETE SPECIFICATION [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-DECLARATION OF INVENTORSHIP (FORM 5) [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-DRAWINGS [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-EDUCATIONAL INSTITUTION(S) [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-EVIDENCE FOR REGISTRATION UNDER SSI [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-FIGURE OF ABSTRACT [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-FORM 1 [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-FORM FOR SMALL ENTITY(FORM-28) [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-FORM-9 [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-POWER OF AUTHORITY [26-11-2024(online)].pdf | 26/11/2024 |
202441091957-REQUEST FOR EARLY PUBLICATION(FORM-9) [26-11-2024(online)].pdf | 26/11/2024 |
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