AUTOMATED PHARMACY PACKAGING SOLUTIONS FOR OPTIMIZED DRUG DELIVERY

Abstract

ABSTRACT Automated Pharmacy Packaging Solutions for Optimized Drug Delivery The present disclosure introduces an automated pharmacy packaging solution for optimized drug delivery 100, designed to streamline and enhance accuracy in medication dispensing and packaging. The system integrates medication dispensing units 102 to store and dispense medications, and a robotic arm 104 to transfer medications to a smart packaging station 106. The vision and verification system 108 ensures medication accuracy while the control software 110 manages operations and integrates with pharmacy management systems. The patient-specific customization module 112 organizes medications into personalized packages, with the tamper-evident sealing mechanism 116 securing the packages. The labeling module 120 applies detailed labels, while the error correction module 126 removes misdispensed items. Additional components are environmental control module 118, packaging material optimization system 124, predictive analytics module 114, dynamic dosage adjustment module 128, and batch mode operation system 150, ensuring scalability, compliance, and operational efficiency. Reference Fig 1

Specification

Description:Automated Pharmacy Packaging Solutions for Optimized Drug Delivery
TECHNICAL FIELD
[0001] The present innovation relates to automated systems for pharmacy packaging that optimize drug delivery through advanced robotics, artificial intelligence, and integrated software solutions.

BACKGROUND

[0002] In the pharmaceutical and healthcare industries, efficient and accurate drug packaging is critical for ensuring patient safety and effective medication management. Traditional manual packaging methods often result in significant challenges, including medication errors, inefficiencies, and high labor costs. Medication errors, such as incorrect dosages or mispackaged medications, can have severe consequences, including adverse drug reactions and compromised patient outcomes. Manual processes are labor-intensive and prone to errors, particularly in high-pressure environments like hospitals and pharmacies where large volumes of prescriptions are handled daily.

[0003] Existing automation solutions partially address these issues but often lack the scalability, customization, and advanced accuracy required to meet diverse healthcare needs. Some automated systems focus solely on dispensing medications without integrating packaging, labeling, and verification, leaving gaps in the workflow. Others offer limited flexibility, handling only certain medication types or packaging formats, which restricts their usability. Moreover, many available systems fail to effectively integrate with electronic health records (EHRs) or pharmacy management systems, resulting in operational inefficiencies and reduced traceability.

[0004] The present invention differentiates itself by providing a fully integrated solution that automates the entire process of medication dispensing, packaging, labeling, and verification. Equipped with advanced robotics, artificial intelligence, and vision systems, the invention ensures accuracy by cross-verifying medications with prescription data, thereby reducing errors. The system is scalable and capable of handling various medication types, including pills, powders, and liquids, while offering patient-specific customization. Features such as tamper-proof packaging, inventory monitoring, and predictive analytics further enhance its functionality. By integrating seamlessly with healthcare systems, the invention optimizes workflows, reduces waste, and ensures regulatory compliance. Novel aspects, such as adaptive AI algorithms and modular design, enable tailored solutions for diverse healthcare settings, addressing the limitations of existing systems and setting a new standard in automated pharmacy packaging.

OBJECTS OF THE INVENTION

[0005] The primary object of the invention is to improve the efficiency and accuracy of drug packaging in pharmaceutical and healthcare settings through automation.

[0006] Another object of the invention is to reduce medication errors by employing advanced verification systems that cross-check medications against prescription data.

[0007] Another object of the invention is to enhance patient safety and compliance by providing customized packaging tailored to individual medication regimens.
[0008] Another object of the invention is to streamline pharmacy operations by integrating automated dispensing, packaging, labeling, and verification into a single cohesive system.

[0009] Another object of the invention is to reduce operational costs and labor requirements in healthcare facilities through advanced robotics and artificial intelligence.

[00010] Another object of the invention is to ensure compliance with pharmaceutical regulations by incorporating tamper-proof packaging and detailed operation logs.

[00011] Another object of the invention is to promote sustainability by minimizing material waste and utilizing biodegradable or recyclable packaging materials.

[00012] Another object of the invention is to enable seamless integration with electronic health records (EHRs) and pharmacy management systems for enhanced traceability and operational efficiency.

[00013] Another object of the invention is to provide scalability and flexibility to meet the diverse needs of different healthcare settings, from small pharmacies to large hospitals.

[00014] Another object of the invention is to address the limitations of existing systems by offering a modular design that can handle various medication types and packaging formats with precision and reliability.

SUMMARY OF THE INVENTION

[00015] In accordance with the different aspects of the present invention, automated pharmacy packaging solutions for optimised drug delivery is presented. It integrates advanced robotics, artificial intelligence, and software systems to streamline drug dispensing, packaging, and labelling processes. It enhances efficiency, accuracy, and patient safety by reducing medication errors and offering patient-specific packaging customization. The system includes features like tamper-proof packaging, real-time verification, and seamless integration with electronic health records (EHRs). Designed for scalability and sustainability, it minimizes material waste and adheres to pharmaceutical regulations. This innovative solution addresses the limitations of manual and existing automated systems, offering a reliable and comprehensive approach to medication management.

[00016] Additional aspects, advantages, features and objects of the present disclosure would be made apparent from the drawings and the detailed description of the illustrative embodiments constructed in conjunction with the appended claims that follow.

[00017] It will be appreciated that features of the present disclosure are susceptible to being combined in various combinations without departing from the scope of the present disclosure as defined by the appended claims.

BRIEF DESCRIPTION OF DRAWINGS
[00018] The summary above, as well as the following detailed description of illustrative embodiments, is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the present disclosure, exemplary constructions of the disclosure are shown in the drawings. However, the present disclosure is not limited to specific methods and instrumentalities disclosed herein. Moreover, those in the art will understand that the drawings are not to scale. Wherever possible, like elements have been indicated by identical numbers.

[00019] Embodiments of the present disclosure will now be described, by way of example only, with reference to the following diagrams wherein:

[00020] FIG. 1 is component wise drawing for automated pharmacy packaging solutions for optimised drug delivery.

[00021] FIG 2 is working methodology of automated pharmacy packaging solutions for optimised drug delivery.

DETAILED DESCRIPTION

[00022] The following detailed description illustrates embodiments of the present disclosure and ways in which they can be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art would recognise that other embodiments for carrying out or practising the present disclosure are also possible.

[00023] The description set forth below in connection with the appended drawings is intended as a description of certain embodiments of automated pharmacy packaging solutions for optimised drug delivery and is not intended to represent the only forms that may be developed or utilised. The description sets forth the various structures and/or functions in connection with the illustrated embodiments; however, it is to be understood that the disclosed embodiments are merely exemplary of the disclosure that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimised to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.

[00024] While the disclosure is susceptible to various modifications and alternative forms, specific embodiment thereof has been shown by way of example in the drawings and will be described in detail below. It should be understood, however, that it is not intended to limit the disclosure to the particular forms disclosed, but on the contrary, the disclosure is to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure.

[00025] The terms "comprises", "comprising", "include(s)", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a setup, or system that comprises a list of components or steps does not include only those components or steps but may include other components or steps not expressly listed or inherent to such setup or system. In other words, one or more elements in a system or apparatus preceded by "comprises... a" does not, without more constraints, preclude the existence of other elements or additional elements in the system or apparatus.

[00026] In the following detailed description of the embodiments of the disclosure, reference is made to the accompanying drawings and which are shown by way of illustration-specific embodiments in which the disclosure may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the disclosure, and it is to be understood that other embodiments may be utilized and that changes may be made without departing from the scope of the present disclosure. The following description is, therefore, not to be taken in a limiting sense.

[00027] The present disclosure will be described herein below with reference to the accompanying drawings. In the following description, well-known functions or constructions are not described in detail since they would obscure the description with unnecessary detail.

[00028] Referring to Fig. 1, automated pharmacy packaging solutions for optimised drug delivery 100 is disclosed in accordance with one embodiment of the present invention. It comprises of medication dispensing units 102, robotic arm 104, smart packaging station 106, vision and verification system 108, control software 110, patient-specific customization module 112, predictive analytics module 114, tamper-evident sealing mechanism 116, environmental control module 118, labeling module 120, inventory monitoring system 122, packaging material optimization system 124, error correction module 126, dynamic dosage adjustment module 128, user interface module 130, remote monitoring and control module 132, self-calibration module 134, medication reconstitution unit 136, data integration and logging system 138, dynamic queue management system 140, feedback and recall module 142, contamination prevention protocol 144, medication interaction cross-check module 146, exterior packaging customization system 148 and batch mode operation system 150.

[00029] Referring to Fig. 1, the present disclosure provides details of automated pharmacy packaging solutions for optimised drug delivery 100. It is a comprehensive system designed to enhance the accuracy, efficiency, and safety of drug dispensing and packaging using robotics, artificial intelligence, and integrated software. The system automates the sorting, dispensing, and packaging processes while ensuring compliance with pharmaceutical regulations. In one embodiment, the automated pharmacy packaging solution for optimized drug delivery 100 may be provided with key components such as medication dispensing units 102, robotic arm 104, and smart packaging station 106, facilitating precise dispensing and secure packaging. The system incorporates vision and verification system 108 and control software 110 to ensure operational accuracy and seamless integration with electronic health records. Additional components like predictive analytics module 114, patient-specific customization module 112, and labeling module 120 enhance workflow optimization and personalization. Furthermore, features such as tamper-evident sealing mechanism 116 and error correction module 126 ensure medication safety and reliability, while the dynamic queue management system 140 and batch mode operation system 150 enhance scalability for high-volume settings.

[00030] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with medication dispensing units 102, which store and dispense various forms of medications such as solids, liquids, and powders. These units are equipped with sensors to monitor medication levels and detect dispensing errors, ensuring accuracy. The medication dispensing units 102 work in coordination with the robotic arm 104 to transfer the dispensed medications to the packaging station. They interact seamlessly with the control software 110, receiving precise dosage instructions for each prescription. These units also generate alerts for inventory replenishment, maintaining uninterrupted operation.

[00031] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with robotic arm 104, which transfers medications from the dispensing units 102 to the smart packaging station 106. It features precision sensors and adaptable grippers, allowing it to handle fragile medications without damage. The robotic arm 104 operates under the guidance of control software 110, ensuring smooth and efficient medication handling. It works in conjunction with the vision and verification system 108 to confirm the correct positioning and transfer of medications. Additionally, its multi-axis movement enables high-speed operations for bulk packaging tasks.

[00032] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with smart packaging station 106, which securely seals medications into appropriate formats such as blister packs, sachets, or vials. This station incorporates tamper-evident sealing mechanism 116 to ensure the integrity of the packaged medications. It interacts with the labeling module 120 to add patient-specific details and dosage instructions to the packages. The smart packaging station 106 works closely with the vision and verification system 108 to verify the accuracy of medications before sealing. This ensures the final packaged product meets both safety and regulatory standards.

[00033] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with vision and verification system 108, which employs cameras and sensors to verify the accuracy of the medications dispensed and packaged. This system cross-checks medication size, shape, and color against prescription data managed by the control software 110. Any discrepancies are flagged, and incorrect packages are discarded to maintain quality control. The vision and verification system 108 works closely with the robotic arm 104 and smart packaging station 106 to ensure seamless operation. It also maintains logs of verification processes for auditing and compliance purposes.

[00034] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with control software 110, which serves as the central operational hub of the system. It integrates with pharmacy management systems and electronic health records to receive prescription data and provide instructions to the medication dispensing units 102 and robotic arm 104. The control software 110 manages workflow, monitors system performance, and generates alerts for low inventory in dispensing units. It coordinates with predictive analytics module 114 to optimize dispensing and packaging schedules. Additionally, the control software 110 ensures compliance by maintaining detailed logs of all operations.

[00035] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with patient-specific customization module 112, which organizes medications into personalized packaging formats based on individual dosage schedules. This module groups medications by time of intake, such as morning, afternoon, or evening, ensuring patient compliance. The patient-specific customization module 112 works in conjunction with the labeling module 120 to include detailed instructions on each package. It integrates seamlessly with control software 110, receiving prescription data to tailor the packaging for each patient. This module enhances the overall safety and convenience of medication management.

[00036] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with predictive analytics module 114, which analyzes prescription trends and operational data to optimize system workflow. It forecasts high-demand medications and adjusts the dispensing schedules of medication dispensing units 102 accordingly. The predictive analytics module 114 interacts with control software 110 to prioritize prescriptions and reduce bottlenecks. By integrating with inventory monitoring system 122, it ensures timely alerts for replenishment, preventing medication shortages. This module helps in maintaining efficiency and addressing dynamic operational needs in real-time.

[00037] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with tamper-evident sealing mechanism 116, which ensures that medication packages are secure and free from contamination. This mechanism works as part of the smart packaging station 106 to apply airtight, tamper-proof seals on the packages. The tamper-evident sealing mechanism 116 interacts with vision and verification system 108 to verify the accuracy of the contents before sealing. Additionally, it communicates with control software 110 to log sealing operations for regulatory compliance. This feature enhances patient safety by protecting the integrity of the packaged medications.

[00038] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with environmental control module 118, which regulates temperature and humidity within the dispensing and packaging units. This module ensures that temperature-sensitive medications remain stable during storage and packaging. The environmental control module 118 interacts with the smart packaging station 106 and medication dispensing units 102 to maintain optimal environmental conditions. It communicates with control software 110 to monitor and log environmental parameters, ensuring compliance with pharmaceutical storage standards. This feature is particularly critical for medications requiring precise environmental conditions.

[00039] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with labeling module 120, which generates and applies detailed labels to medication packages. These labels include patient-specific information, dosage instructions, expiration dates, and scannable codes like barcodes or QR codes. The labeling module 120 works with the patient-specific customization module 112 to tailor labels for each package. It is integrated with control software 110, which provides the necessary prescription details for labeling. This module enhances traceability and compliance while improving patient understanding of their medications.

[00040] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with inventory monitoring system 122, which tracks the stock levels of medications within the dispensing units 102. It generates real-time alerts for refilling or reordering when inventory levels fall below a predefined threshold. The inventory monitoring system 122 integrates with predictive analytics module 114 to forecast demand trends and ensure optimal inventory management. It also communicates with control software 110 to provide pharmacy staff with updates on stock levels and expiration dates, preventing interruptions in operations.

[00041] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with packaging material optimization system 124, which minimizes waste by optimizing the use of packaging materials. This system supports the use of biodegradable or recyclable materials to promote sustainability. The packaging material optimization system 124 works closely with the smart packaging station 106 to ensure efficient material utilization. It is managed by control software 110, which monitors material usage and provides analytics for further optimization. This feature aligns with sustainability goals and reduces environmental impact.

[00042] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with error correction module 126, which detects and resolves dispensing or packaging errors before completion. This module flags misdispensed medications identified by the vision and verification system 108 and ensures they are removed from the packaging process. The error correction module 126 works with control software 110 to halt operations during detected errors and log the incidents for review. By ensuring only accurate packages are completed, this module significantly improves system reliability.

[00043] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with dynamic dosage adjustment module 128, which calculates variable dosages for medications based on real-time patient data such as age, weight, or medical condition. This module interacts with medication dispensing units 102 to ensure precise dosage delivery for each prescription. The dynamic dosage adjustment module 128 is controlled by the control software 110, which receives patient-specific details from integrated healthcare systems. This feature enhances personalized medication management and reduces the risk of dosage-related errors.

[00044] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with user interface module 130, which allows pharmacists to monitor the system, troubleshoot issues, and input custom packaging preferences. This module provides a user-friendly interface for managing components like medication dispensing units 102 and robotic arm 104. The user interface module 130 is connected to control software 110, enabling real-time updates on system operations. It also facilitates manual interventions when necessary, ensuring smooth and efficient pharmacy workflows.

[00045] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with remote monitoring and control module 132, which enables pharmacy staff to oversee and manage the system from remote locations. This module provides access to real-time system status, error notifications, and workflow adjustments. The remote monitoring and control module 132 integrates with control software 110 to allow remote troubleshooting and operational control. This feature is especially useful for large-scale pharmacy operations or facilities requiring 24/7 system oversight.

[00046] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with self-calibration module 134, which periodically adjusts and calibrates dispensing and packaging mechanisms to maintain accuracy. This module works with medication dispensing units 102 and smart packaging station 106 to ensure consistent performance. The self-calibration module 134 communicates with control software 110 to track and implement calibration schedules. By reducing the need for manual intervention, this module enhances system reliability and minimizes downtime.

[00047] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with medication reconstitution unit 136, which mixes or reconstitutes powdered or concentrated medications with diluents before packaging. This unit is integrated with medication dispensing units 102 to ensure precise reconstitution based on prescription requirements. The medication reconstitution unit 136 operates under the guidance of control software 110, which provides the necessary instructions for each prescription. This feature is particularly beneficial for medications requiring preparation before administration.

[00048] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with data integration and logging system 138, which maintains detailed records of all dispensing and packaging operations. This system works with control software 110 to ensure regulatory compliance by logging medication types, quantities, and batch numbers. The data integration and logging system 138 also interacts with inventory monitoring system 122 to provide comprehensive reports on stock levels and operational efficiency. This feature supports audits and enhances traceability throughout the medication management process.

[00049] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with dynamic queue management system 140, which prioritizes high-urgency prescriptions based on factors like medication type or patient condition. This system works with predictive analytics module 114 to optimize workflow and reduce delays in critical cases. The dynamic queue management system 140 is controlled by control software 110, which adjusts the dispensing and packaging schedules accordingly. This feature ensures timely delivery of medications to patients with urgent needs.

[00050] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with feedback and recall module 142, which enables healthcare providers and patients to report issues or errors with packaged medications. This module works with error correction module 126 and control software 110 to trigger system reviews or recalls of affected packages. The feedback and recall module 142 enhances patient safety by ensuring errors are addressed promptly and systematically. This feature supports continuous improvement in medication packaging processes.

[00051] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with contamination prevention protocol 144, which detects and addresses foreign particles or substances in the dispensing and packaging areas. This protocol integrates with vision and verification system 108 to identify contaminants and initiate cleaning or quarantine cycles. The contamination prevention protocol 144 is monitored by control software 110, ensuring a sterile and safe packaging environment. This feature protects the integrity of medications and prevents cross-contamination.

[00052] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with medication interaction cross-check module 146, which cross-references prescription data against drug interaction databases to prevent harmful combinations. This module works with control software 110 to ensure that only compatible medications are packaged together. The medication interaction cross-check module 146 enhances patient safety by reducing the risk of adverse drug interactions. It also provides alerts to pharmacy staff for additional verification when required.
[00053] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with exterior packaging customization system 148, which allows the customization of packaging design, including color-coding, font size, and labels based on healthcare or patient preferences. This system integrates with labeling module 120 to apply the customized designs during packaging. The exterior packaging customization system 148 is controlled by control software 110, ensuring consistency and compliance. This feature improves patient experience and medication organization.

[00054] Referring to Fig. 1, automated pharmacy packaging solution for optimized drug delivery 100 is provided with batch mode operation system 150, which supports bulk dispensing and packaging for institutional clients like hospitals or long-term care facilities. This system integrates with medication dispensing units 102 and smart packaging station 106 to handle large volumes efficiently. The batch mode operation system 150 is managed by control software 110, optimizing schedules and ensuring consistency in high-volume operations. This feature is ideal for meeting the demands of large-scale healthcare facilities

[00055] Referring to Fig 2, there is illustrated method 200 for automated pharmacy packaging solution for optimized drug delivery 100. The method comprises:
At step 202, method 200 includes receiving prescription data into the control software 110 from pharmacy management systems or electronic health records;
At step 204, method 200 includes the control software 110 analyzing the prescription data to determine medication types, quantities, and specific patient requirements;
At step 206, method 200 includes selecting the appropriate medication dispensing units 102 and dispensing the exact dosage of medications based on the analyzed prescription data;
At step 208, method 200 includes the inventory monitoring system 122 tracking the stock levels of medications in the medication dispensing units 102 and generating alerts if refills are required;
At step 210, method 200 includes the robotic arm 104 retrieving the dispensed medications from the medication dispensing units 102 and transferring them to the smart packaging station 106;
At step 212, method 200 includes the vision and verification system 108 cross-checking the dispensed medications to ensure their size, shape, and dosage match the prescription data;
At step 214, method 200 includes the smart packaging station 106 grouping medications into patient-specific packages based on the dosage schedule using the patient-specific customization module 112;
At step 216, method 200 includes the tamper-evident sealing mechanism 116 securing the packaging with an airtight and tamper-proof seal to ensure the integrity of the medications;
At step 218, method 200 includes the labeling module 120 generating and applying patient-specific labels to the packaging, including medication details, dosage instructions, expiration dates, and scannable codes;
At step 220, method 200 includes the environmental control module 118 maintaining appropriate temperature and humidity levels for sensitive medications during the dispensing and packaging process;
At step 222, method 200 includes the error correction module 126 identifying and removing any misdispensed medications before final sealing and packaging;
At step 224, method 200 includes the predictive analytics module 114 analyzing trends to adjust the system's workflow, ensuring high-demand medications are prioritized and bottlenecks are reduced;
At step 226, method 200 includes the feedback and recall module 142 enabling the system to log issues or trigger recalls in case of reported errors or discrepancies;
At step 228, method 200 includes the control software 110 generating detailed logs of all operations, including dispensing, verification, and packaging, for regulatory compliance and traceability;
At step 230, method 200 includes the remote monitoring and control module 132 allowing pharmacy staff to oversee and adjust the system's operations from remote locations;
At step 232, method 200 includes the batch mode operation system 150 enabling bulk dispensing and packaging for institutional clients, such as hospitals or long-term care facilities;
At step 234, method 200 includes the dynamic dosage adjustment module 128 calculating patient-specific dosages based on real-time data, such as age, weight, and medical conditions;
At step 236, method 200 includes the packaging material optimization system 124 minimizing waste by optimizing the use of recyclable or biodegradable materials during the packaging process;
At step 238, method 200 includes the exterior packaging customization system 148 applying customized designs, color-coding, and other preferences to packaging for enhanced usability and patient compliance.
[00056] The automated pharmacy packaging solution for optimized drug delivery 100 offers significant advantages in enhancing efficiency, accuracy, and safety in medication management. The integration of medication dispensing units 102 ensures precise dosage delivery while minimizing errors, and the robotic arm 104 enables seamless handling of medications, even fragile ones, with precision and adaptability. The smart packaging station 106 coupled with the tamper-evident sealing mechanism 116 ensures secure and contamination-free packaging, while the vision and verification system 108 eliminates discrepancies by cross-checking medication parameters against prescription data. The control software 110 streamlines operations by integrating with electronic health records, managing workflows, and optimizing tasks with the predictive analytics module 114. Patient-specific customization module 112 enhances compliance by personalizing packaging according to individual requirements, and the labeling module 120 provides detailed, traceable information on each package. Additionally, the error correction module 126 and environmental control module 118 ensure medication integrity and reliability, making the system scalable, compliant, and suitable for various healthcare settings.

[00057] In the description of the present invention, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "fixed" "attached" "disposed," "mounted," and "connected" are to be construed broadly, and may for example be fixedly connected, detachably connected, or integrally connected, either mechanically or electrically. They may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

[00058] Modifications to embodiments of the present disclosure described in the foregoing are possible without departing from the scope of the present disclosure as defined by the accompanying claims. Expressions such as "including", "comprising", "incorporating", "have", "is" used to describe and claim the present disclosure are intended to be construed in a non- exclusive manner, namely allowing for items, components or elements not explicitly described also to be present. Reference to the singular is also to be construed to relate to the plural where appropriate.

[00059] Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the present disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
, Claims:WE CLAIM:
1. An automated pharmacy packaging solution for optimized drug delivery 100 comprising of
medication dispensing units 102 to store and dispense precise dosages of medications in various forms;
robotic arm 104 to transfer dispensed medications from dispensing units to the packaging station with precision;
smart packaging station 106 to package medications securely in tamper-proof formats;
vision and verification system 108 to verify medication accuracy by cross-checking size, shape, and dosage;
control software 110 to manage system operations, integrate with pharmacy records, and optimize workflows;
patient-specific customization module 112 to group medications into personalized packages based on dosage schedules;
predictive analytics module 114 to analyze trends and optimize dispensing and packaging schedules;
tamper-evident sealing mechanism 116 to secure medication packages with airtight, tamper-proof seals;
environmental control module 118 to regulate temperature and humidity for sensitive medications;
labeling module 120 to generate and apply patient-specific labels with detailed instructions and scannable codes;
inventory monitoring system 122 to track medication stock levels and generate refill alerts;
packaging material optimization system 124 to minimize waste and support recyclable or biodegradable materials;
error correction module 126 to identify and remove misdispensed medications before final packaging;
dynamic dosage adjustment module 128 to calculate variable dosages based on real-time patient data;
user interface module 130 to allow pharmacists to monitor, troubleshoot, and customize operations;
remote monitoring and control module 132 to enable pharmacy staff to manage system operations from remote locations;
self-calibration module 134 to periodically adjust and maintain the accuracy of dispensing and packaging mechanisms;
medication reconstitution unit 136 to mix or reconstitute powdered medications with diluents before packaging;
data integration and logging system 138 to maintain detailed records of all dispensing and packaging operations;
dynamic queue management system 140 to prioritize high-urgency prescriptions for optimized workflow;
feedback and recall module 142 to log issues and enable system reviews or medication recalls;
contamination prevention protocol 144 to detect and address foreign particles in dispensing and packaging areas;
medication interaction cross-check module 146 to prevent packaging of medications with harmful interactions;
exterior packaging customization system 148 to apply customized designs, color-coding, and preferences to packaging; and
batch mode operation system 150 to enable bulk dispensing and packaging for institutional clients.
2. The automated pharmacy packaging solution for optimized drug delivery 100 as claimed in claim 1, wherein medication dispensing units 102 are configured to store, monitor, and dispense precise dosages of medications in various forms, equipped with sensors to ensure accuracy and prevent dispensing errors.

3. The automated pharmacy packaging solution for optimized drug delivery 100 as claimed in claim 1, wherein robotic arm 104 is configured to transfer medications from dispensing units 102 to smart packaging station 106, utilizing adaptive grippers and precision sensors to handle fragile or small medications without damage.

4. The automated pharmacy packaging solution for optimized drug delivery 100 as claimed in claim 1, wherein smart packaging station 106 is configured to group medications into patient-specific packages, apply tamper-proof seals using tamper-evident sealing mechanism 116, and accommodate diverse packaging formats based on prescription requirements.

5. The automated pharmacy packaging solution for optimized drug delivery 100 as claimed in claim 1, wherein vision and verification system 108 is configured to cross-check medication size, shape, and dosage against prescription data to ensure accuracy, identify discrepancies, and prevent incorrect packaging.

6. The automated pharmacy packaging solution for optimized drug delivery 100 as claimed in claim 1, wherein control software 110 is configured to manage system operations, integrate with pharmacy management systems and electronic health records, and optimize workflows using real-time data and predictive analytics.

7. The automated pharmacy packaging solution for optimized drug delivery 100 as claimed in claim 1, wherein patient-specific customization module 112 is configured to organize medications into personalized packages based on dosage schedules, time-specific intake, and individual patient requirements to enhance compliance.

8. The automated pharmacy packaging solution for optimized drug delivery 100 as claimed in claim 1, wherein error correction module 126 is configured to detect and remove misdispensed medications from the workflow, ensuring only accurate packages proceed for sealing and delivery.

9. The automated pharmacy packaging solution for optimized drug delivery 100 as claimed in claim 1, wherein environmental control module 118 is configured to maintain precise temperature and humidity conditions within the dispensing and packaging units to ensure the stability and potency of temperature-sensitive medications.

10. The automated pharmacy packaging solution for optimized drug delivery 100 as claimed in claim 1, wherein method comprises of
receiving prescription data into the control software 110 from pharmacy management systems or electronic health records;
control software 110 analyzing the prescription data to determine medication types, quantities, and specific patient requirements;
selecting the appropriate medication dispensing units 102 and dispensing the exact dosage of medications based on the analyzed prescription data;
inventory monitoring system 122 tracking the stock levels of medications in the medication dispensing units 102 and generating alerts if refills are required;
robotic arm 104 retrieving the dispensed medications from the medication dispensing units 102 and transferring them to the smart packaging station 106;
vision and verification system 108 cross-checking the dispensed medications to ensure their size, shape, and dosage match the prescription data;
smart packaging station 106 grouping medications into patient-specific packages based on the dosage schedule using the patient-specific customization module 112;
tamper-evident sealing mechanism 116 securing the packaging with an airtight and tamper-proof seal to ensure the integrity of the medications;
labeling module 120 generating and applying patient-specific labels to the packaging, including medication details, dosage instructions, expiration dates, and scannable codes;
environmental control module 118 maintaining appropriate temperature and humidity levels for sensitive medications during the dispensing and packaging process;
error correction module 126 identifying and removing any misdispensed medications before final sealing and packaging;
predictive analytics module 114 analyzing trends to adjust the system's workflow, ensuring high-demand medications are prioritized and bottlenecks are reduced;
feedback and recall module 142 enabling the system to log issues or trigger recalls in case of reported errors or discrepancies;
control software 110 generating detailed logs of all operations, including dispensing, verification, and packaging, for regulatory compliance and traceability;
remote monitoring and control module 132 allowing pharmacy staff to oversee and adjust the system's operations from remote locations;
batch mode operation system 150 enabling bulk dispensing and packaging for institutional clients, such as hospitals or long-term care facilities;
dynamic dosage adjustment module 128 calculating patient-specific dosages based on real-time data, such as age, weight, and medical conditions;
packaging material optimization system 124 minimizing waste by optimizing the use of recyclable or biodegradable materials during the packaging process;
exterior packaging customization system 148 applying customized designs, color-coding, and other preferences to packaging for enhanced usability and patient compliance.

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