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AUTOMATED MILD STEEL PIPE REPAIRING DEVICE
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Abstract
Information
Inventors
Applicants
Specification
Documents
ORDINARY APPLICATION
Published
Filed on 7 November 2024
Abstract
An automated mild steel pipe repairing device, comprises of a platform 101 positioned over a ground surface and in proximity to a mild steel (MS) pipe by means of plurality of omnidirectional wheels 102 provides translation to the platform 101 over the surface, display panel 103 to provide input, an imaging unit 104 for capturing and processing images of the pipe, scissor arrangement extends in accordance with the detected height and lift cuboidal body 106 and position in parallel to the pipe, pair of L-shaped hydraulic bars 107 extends and grip the pipe by means of an extendable gripper, a T-shaped rod 108 by means of a robotic link 109 to position the rod 108 over the pipe, motorized sliding unit 110 to provide translation to a welding unit 111, welding unit 111 to perform welding of the detected cracks, motorized grinding wheel 112 to perform smoothening over the welded cracks.
Patent Information
Application ID | 202441085669 |
Invention Field | MECHANICAL ENGINEERING |
Date of Application | 07/11/2024 |
Publication Number | 46/2024 |
Inventors
Name | Address | Country | Nationality |
---|---|---|---|
Dr. K. Srilatha | Department of Electronics and Communication Engineering, School of Electrical and Electronics, Sathyabama Institute of Science and Technology (Deemed To Be University), Jeepiaar Nagar, Rajiv Gandhi Salai, Chennai-600119, India. | India | India |
Applicants
Name | Address | Country | Nationality |
---|---|---|---|
Sathyabama Institute of Science and Technology (Deemed To Be University) | Jeepiaar Nagar, Rajiv Gandhi Salai, Chennai-600119, India. | India | India |
Specification
Description:FIELD OF THE INVENTION
[0001] The present invention relates to an automated mild steel pipe repairing device that is capable of repairing mild steel pipe in an automated manner. Additionally, the proposed device is also capable of determining presence of any crack over the pipe and accordingly welding detected cracks for repairing the crack, thereby minimizing the labor cost with less time consumption.
BACKGROUND OF THE INVENTION
[0002] Mild steel pipes are commonly used in various industries for transporting fluids, gases, and solids. These pipes are made from mild steel, also known as low carbon steel, which is an alloy of iron and carbon with a carbon content typically less than 0.25%. Mild steel is renowned for its strength, durability, and versatility, making it a popular choice for pipe manufacturing. Mild steel pipes are known for their relatively low cost compared to other types of steel pipes, making them economically viable for a wide range of applications. Despite their durability, mild steel pipes are require repair or maintenance due to factors such as corrosion, abrasion, or mechanical damage over time. The need for repairing mild steel pipes arises from the desire to extend their service life, prevent leaks or failures, and ensure the safety and efficiency of the systems they serve.
[0003] Traditionally, repairing mild steel pipes often involved manual techniques such as welding, patching, or lining to address localized damage or deterioration. Welding was a common method used to mend cracks or holes in the pipe by fusing additional metal onto the damaged area. Patching involved applying a metal patch or sleeve over the damaged section of the pipe and securing it in place with fasteners or welding. However, manual repairing of mild steel pipes had several drawbacks. Firstly, it was time-consuming and labor-intensive, often requiring significant downtime. Additionally, manual repairs were prone to human error, with the quality and durability of the repairs depending on the skill and expertise of the workers involved.
[0004] CN1060045A discloses about an invention that includes The invention discloses a kind of repairing machine for steel pipe inner coating welded point, mainly being made up of walking, location, rust cleaning, dust suction, spraying, back and forth spacing, control, power supply and accessory, is the pipeline construction special-purpose machines and tools that a kind of self-propelled is finished various repaired mouth operations automatically. With domestic and international prior art contrast, the major advantage of this repairing machine is that the weld bond location is accurately reliable, and it is effective soon to eliminate rust, and dust suction is clean, and the coating thickness homogeneity range is controlled, can go deep into interior 1 kilometer of pipeline, once finishes several operations, and work efficiency is very high. The advantages of compact and light structure of this machine own, carrying and flexible and convenient operation, the external like product of manufacturing cost is low. Although CN'045 is machine for steel pipe inner coating welded point. However, the cited invention lacks in repairing mild steel pipe in an automated manner.
[0005] US20040129373A1 discloses about an invention that includes the invention relates to a permanent method of repairing leaking, damaged or weakened pipe by grit blasting the pipe, followed by wrapping it with a fiber reinforced composite material, then installing two half oversized steel sleeves. After that the non-gaseous matter is removed by fresh water and compressed air or inert gas. An epoxy or cementitious grout or a combination of both is finally injected into annular chamber of the sleeves through pre-installed inlet port and outlet port. The epoxy or cementitious is then allowed to cure. The means to seal the terminal end of steel sleeves includes a pair end flanges matingly securable to a pair of terminator bodies. Although, US'373 that is capable of repairing leaking, damaged or weakened pipe. However, the cited invention lacks in determining presence of any crack over the pipe and accordingly welding detected cracks for repairing the crack.
[0006] Conventionally, many devices have been developed that are repairing pipe. However, these devices are incapable in repairing mild steel pipe in an automated manner. Also incapable of determining presence of any crack over the pipe and accordingly welding detected cracks for repairing the crack.
[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that is capable of repairing mild steel pipe in an automated manner. Additionally, the proposed device should also be capable of determining presence of any crack over the pipe and accordingly welding detected cracks for repairing the crack, thereby minimizing the labor cost with less time consumption.
OBJECTS OF THE INVENTION
[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.
[0009] An object of the present invention is to develop a device that is capable of capable of repairing mild steel pipe in an automated manner, thereby minimizing the labor cost with less time consumption.
[0010] Another object of the present invention is to develop a device that is capable of determine people in proximity and inform the people regarding the unauthorized person, if unauthorized person is detected.
[0011] Another object of the present invention is to develop a device that is capable of determining presence of any crack over the pipe and accordingly welding detected cracks for repairing the crack.
[0012] Yet another object of the present invention is to develop a device that is capable of monitoring thickness of the pipe and accordingly regulates welding over pipe.
[0013] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.
SUMMARY OF THE INVENTION
[0014] The present invention relates to an automated mild steel pipe repairing device that able to repair mild steel pipe in an automated manner. Also determining presence of any crack over the pipe and accordingly welding detected cracks for repairing the crack, thereby minimizing the labor cost with less time consumption.
[0015] According to an embodiment of the present invention, an automated mild steel pipe repairing device comprises of a platform positioned over a ground surface and in proximity to a mild steel (MS) pipe by means of plurality of motorized omnidirectional wheels arranged beneath the platform to provide translation to the platform over the surface as per requirement, a touch interactive display panel installed over the platform to enable a user to provide input regarding repairing of the pipe based on which a microcontroller linked with the display panel actuates an artificial intelligence based imaging unit installed over the platform and integrated with a processor for capturing and processing images of the pipe, based on which the determines height of the pipe, a pneumatic scissor lift arrangement installed over the platform and actuated by the microcontroller to extend in accordance with the detected height and lift a cuboidal body configured with the arrangement and position in parallel to the pipe, a laser measurement sensor installed over the platform and synced with the imaging unit to monitor dimensions of the pipe, a proximity sensor is installed with the body and synced with the imaging unit to monitor distance of the pipe from the body and accordingly the microcontroller regulates extension and retraction of the bars, based on the detected dimensions the microcontroller actuates a pair of L-shaped hydraulic bars installed over lateral sides of the body to extend and grip the pipe in accordance with the detected dimensions by means of an extendable gripper installed with each of the bar.
[0016] According to another embodiment of the present invention, the proposed device further comprises of a T-shaped rod configured with the body by means of a robotic link that actuates to position the rod over the pipe, a crack detection sensor is installed over the rod to determine presence of any crack over the pipe based on which the microcontroller actuates the link to position the rod over the detected crack, a motorized sliding unit installed over inner periphery of the rod that is actuated by the microcontroller to provide translation to a welding unit configured with the sliding unit, over the crack, an ultrasonic sensor installed over the body to monitor thickness of the pipe based on which the microcontroller regulates operation of the welding unit, further the microcontroller actuates the welding unit to perform welding of the detected cracks for repairing the crack, a capacitive position sensor is installed over the rod to positioning and proximity of the welding unit from the pipe based on which the actuates the arm to regulate positioning of the rod over the pipe for enabling the welding unit to appropriately weld sad crack, a motorized grinding wheel provided over the body by means of a robotic arm that actuated to position the wheel over the welded crack, upon positioning of the wheel, the actuates the wheel to perform smoothening over the welded cracks, thereby appropriately repairing the pipe, moreover, a facial detection module integrated with said microcontroller to determine people in proximity and in case any unauthorized person is detected, said microcontroller actuates a speaker installed over said body to inform said people regarding said unauthorized person, lastly a battery is associated with said device for powering up electrical and electronically operated components associated with said device.
[0017] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an isometric view of an automated mild steel pipe repairing device.
DETAILED DESCRIPTION OF THE INVENTION
[0019] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.
[0020] In any embodiment described herein, the open-ended terms "comprising," "comprises," and the like (which are synonymous with "including," "having" and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.
[0021] As used herein, the singular forms "a," "an," and "the" designate both the singular and the plural, unless expressly stated to designate the singular only.
[0022] The present invention relates to an automated mild steel pipe repairing device capable of repairing mild steel pipe in an automated manner. In addition, the proposed device is able to determine presence of any crack over the pipe and accordingly welding detected cracks for repairing the crack, thereby minimizing the labor cost with less time consumption.
[0023] Referring to Figure 1, an isometric view of an automated mild steel pipe repairing device is illustrated, comprising a platform 101 positioned over a ground surface and in proximity to a mild steel (MS) pipe by means of plurality of motorized omnidirectional wheels 102 arranged beneath the platform 101, a touch interactive display panel 103 installed over the platform 101, an artificial intelligence based imaging unit 104 installed over the platform 101, a pneumatic scissor lift arrangement 105 installed over the platform 101, a cuboidal body 106 configured with the arrangement and position in parallel to the pipe, a pair of L-shaped hydraulic bars 107 installed over lateral sides of the body 106, a T-shaped rod 108 configured with the body 106 by means of a robotic link 109, a motorized sliding unit 110 installed over inner periphery of the rod 108, a welding unit 111 configured with the sliding unit 110, a motorized grinding wheel 112 provided over the body 106 by means of a robotic arm 113.
[0024] The proposed device includes a platform 101 positioned over a ground surface and in proximity to a mild steel (MS) pipe by means of plurality of motorized omnidirectional wheels 102 arranged beneath the platform 101. The platform 101 as disclosed in the present invention is made up of any material selected from but not limited to metallic material alike utilize to position over a fixed surface. Upon activation of the proposed device by the user, primarily an inbuilt microcontroller actuates a touch interactive display panel 103 is installed over the platform 101 to enable a user to provide input regarding repairing of the pipe. The touch interactive display panel 103 as mentioned herein is typically an LCD (Liquid Crystal Display) screen that presents output in a visible form. The screen is equipped with touch-sensitive technology, allowing the user to interact directly with the display using their fingers. A touch controller IC (Integrated Circuit) is responsible for processing the analog signals generated when the user inputs details regarding repairing of the pipe.
[0025] Based on processing the input command, the microcontroller actuates an omnidirectional wheels 102 ranging from 4 to 6 in numbers. Each of the wheels 102 are coupled with a DC (Direct Current) motor that is activated by the microcontroller to provide circular motion to the wheels 102. The working principle of a DC motor is based on the interaction between a magnetic field and an electric current. When an electric current flows through the coil of wire, also known as the armature, it creates a magnetic field. This magnetic field interacts with the fixed magnets, known as the stator, causing the armature to rotate. The rotation is achieved by reversing the direction of the current flow in the armature coil using a commutator and brushes that provide continuous movement of the motor results in providing circular motion to the wheels 102 to facilitate translation to the platform 101 over the user desired surface.
[0026] Upon reaching to the user desired surface, the inbuilt microcontroller actuates an artificial intelligence-based imaging unit 104 as mentioned above is equipped having a processor that encrypted with AI (Artificial Intelligent) protocols to processes and analyses the images captured by the camera enabling it to perform various tasks beyond traditional image capturing. The AI analysis is performed locally on the camera itself and the real-time processing on the camera enables immediate responses and faster decision-making.
[0027] The camera, herein captures images of the pipe with the help of specialized lenses designed to capture high-quality visuals. The captured data is now pre-processed via the processor to enhance its quality and prepare it for AI analysis. This pre-processing involves tasks such as noise reduction, image stabilization, or color correction. The processed data is fed into AI protocols for analysis which utilizes machine learning techniques, such as deep learning neural networks, to extract meaningful information present in the images. Based on extraction of the data from the captured images, the microcontroller determines height of the pipe.
[0028] Post determining height of the pipe, the microcontroller actuates a pneumatic scissor lift arrangement 105 installed over the platform 101 to extend in accordance with the detected height and lift a cuboidal body 106 configured with the arrangement and position in parallel to the pipe. The pneumatic scissor arrangement comprises of linked bars 107 linked in a scissor like arrangement that powered by a pneumatic unit comprises of an air compressor, air cylinder, air valves and piston. The air valve that allows entry or exit of the compressed air from the compressor. Furthermore, the valve opens and the compressed air enters inside the cylinder thereby increasing the air pressure of the cylinder. The piston is connected to the cylinder and due to the increase in the air pressure, the piston extends due to which causing the arrangement either in accordance with the detected height and lift a cuboidal body 106 and position in parallel to the pipe.
[0029] Upon positioning body 106 in parallel to the pipe, the microcontroller actuates a laser measurement sensor installed over the platform 101 and synced with the imaging unit 104 to monitor dimensions of the pipe. The laser measurement sensor sends laser beams at two points of the pipe to form a triangle between the pipe and the point of the sensor from where lasers are emitted. The beams are bounced back towards the sensor and are sensed by the sensor with the angle formed between the emitting point and the pipe at which laser beam are impact. The laser measurement sensor, after detecting the required data of dimension of the pipe sends the data to the microcontroller. The microcontroller, upon receiving the signal, compares the received signal with the pre-fed data stored in the microcontroller database and based on the compared data, the microcontroller monitor dimensions of the pipe.
[0030] Synchronously, a proximity sensor installed with the body 106 and synced with the imaging unit 104 monitors distance of the pipe from the body 106. The proximity sensor used herein is preferably an ultrasonic proximity sensor that uses ultrasonic waves to monitor distance of the pipe from the body 106. The ultrasonic proximity sensor typically emits ultrasonic waves towards the pipe, the ultrasonic waves hit the pipe and bounce back to the sensor's receiver. The receiver of the ultrasonic proximity sensor is sensitive to the emitted ultrasonic waves and listens for the reflected waves. When the emitted ultrasonic waves are received by the receiver the proximity sensor sends the data to the microcontroller which processes. The microcontroller upon receiving the signal compares the received signal with the pre-fed data stored in the microcontroller database and based on the compared data, the microcontroller monitor distance of the pipe from the body 106 and accordingly the microcontroller regulates extension and retraction of the bars.
[0031] Based on detected dimensions and distance of the pipe the microcontroller actuates a pair of L-shaped hydraulic bars 107 installed over lateral sides of the body 106 to extend and grip the pipe in accordance with the detected dimensions by means of an extendable gripper installed with each of the bar. The pair of L-shaped hydraulic bars 107 powered by a hydraulic unit consisting of a hydraulic cylinder, hydraulic compressor, hydraulic valve and piston that work in collaboration for providing the required extension/retraction to the extendable gripper. The microcontroller actuates the valve to allow passage of hydraulic fluid from the compressor within the cylinder, the hydraulic fluid further develops pressure against the piston and results in pushing and extending the piston. The piston is connected with the extendable gripper and due to applied pressure the extendable gripper extends and similarly, the microcontroller retracts the extendable gripper by closing the valve resulting in retraction of the piston. The microcontroller regulates the extension/retraction of the extendable gripper for grip the pipe in accordance with the detected dimensions.
[0032] Consequently, a T-shaped rod 108 configured with the body 106 by means of a robotic link 109 is actuated by the microcontroller to position the rod 108 over the pipe. Herein, a crack detection sensor is installed over the rod 108 to determine presence of any crack over the pipe. The crack detection sensor as used herein is consists of a laser emitter and a receiver. The emitter emits a focused beam of laser light onto the pipe surface. If there is a crack present, the laser beam encounters an interruption or deflection, which is then detected by the receiver.
[0033] This disruption in the laser beam's path indicates the presence of a crack. The sensor then relays this information to the microcontroller. The microcontroller upon receiving the signal compares the received signal with the pre-fed data stored in the microcontroller database and based on the compared data, the microcontroller determines presence of any crack over the pipe. Based on which the microcontroller actuates the link 109 to position the rod 108 over the detected crack.
[0034] The robotic link 109 as mentioned above comprises of a shoulder, elbow and wrist. All these parts are configured with the microcontroller. The elbow is at the middle section of the link 109 that allows the upper part of the link 109 to move the lower section independently. Lastly, the wrist is at the tip of the upper link 109 and attached to the end effector works as hand for positioning the rod 108 over the detected crack.
[0035] Moreover, motorized sliding unit 110 installed over inner periphery of the rod 108 that is actuated by the microcontroller to provide translation to a welding unit 111 configured with the sliding unit 110. The motorized sliding unit 110 as mentioned herein consists of a rail unit that provides a guided path for linear movement. The rail unit usually includes a pair of parallel rails or tracks, along which the slider moves. The slider carriage, also called a stage or platform 101 equipped with a mechanism to minimize friction and ensure smooth motion. This involves the use of ball bearings. The slider incorporates a motor and a drive mechanism to generate linear motion. The motor is connected to a drive mechanism, such as a belt, lead screw, or ball screw. The drive mechanism converts the rotational motion of the motor into linear motion, propelling the slider carriage along the rail unit to translate a welding unit 111 configured with the sliding unit 110 over detected crack.
[0036] Upon positioning of the welding unit 111, the microcontroller actuates a capacitive position sensor is installed over said rod 108 to positioning and proximity of said welding unit 111 from said pipe. The capacitive position sensor as disclosed herein is functions by detecting changes in capacitance between the sensor and the pipe, in this case, the pipe. As the welding unit 111 moves along the surface of the pipe, the capacitive position sensor continuously measures the capacitance. When the distance between the capacitive position sensor and the pipe changes, the capacitance also changes due to the electrical properties of the pipe materials involved. This change in capacitance is then converted into a measurable signal and transmitted towards the microcontroller. The microcontroller upon receiving the signal compares the received signal with the pre-fed data stored in the microcontroller database and based on the compared data, the microcontroller positioning and proximity of said welding unit 111 from said pipe and actuates said arm to regulate positioning of said rod 108 over said pipe for enabling said welding unit 111 to appropriately weld sad crack.
[0037] Further, an ultrasonic sensor is installed over the body 106 to monitor thickness of the pipe. The ultrasonic sensor consists of a transducer and a receiver, herein the transducer emits ultrasonic waves towards the pipe, upon hitting the pipe body 106, and the waves are reflected back. The reflected waves are received by the receiver of the sensor. The received waves are converted into an analog value which is further converted into an electrical signal and is sent to the microcontroller. The microcontroller upon receiving the signal compares the received signal with the pre-fed data stored in the microcontroller database and based on the compared data, the microcontroller monitor thickness of the pipe based on which the microcontroller regulates operation of the welding unit 111.
[0038] The welding unit 111 performs welding of the detected cracks for repairing the crack. The welding unit 111 used herein is a Tungsten Inert Gas (TIG) welding which uses the generated heat by an electric arc struck between a non-consumable tungsten electrode and the hose pipe metal to repair detected crack. The welding unit 111 pats in a circle around the edge of the crack to start building it up, trying to lead it so that it filling the inside edge. Thus, welding of the detected cracks for repairing the crack in successful manner.
[0039] Post welding detected crack, the microcontroller actuates a robotic arm 113 that to position a motorized grinding wheel 112 provided over the body 106 over the welded crack. The robotic arm 113 as disclosed herein is comprises of a shoulder, elbow and wrist. All these parts are configured with the microcontroller. The elbow is at the middle section of the arm that allows the upper part of the arm to move the lower section independently. Lastly, the wrist is at the tip of the upper arm and attached to the end effector works as hand positions the wheel over the welded crack.
[0040] Upon positioning of the wheel, the microcontroller actuates the wheel to perform smoothening over the welded cracks. The motorized grinding wheel 112 is coupled with a DC (Direct Current) motor that is activated by the microcontroller to provide circular motion to the wheel. The working principle of a DC motor is based on the interaction between a magnetic field and an electric current. When an electric current flows through the coil of wire, also known as the armature, it creates a magnetic field. This magnetic field interacts with the fixed magnets, known as the stator, causing the armature to rotate. The rotation is achieved by reversing the direction of the current flow in the armature coil using a commutator and brushes that provide continuous movement of the motor results in providing circular motion to the grinding wheel 112 to perform smoothening over the welded cracks, thereby appropriately repairing the pipe.
[0041] Moreover, a facial detection module integrated with said microcontroller to determine people in proximity. The facial detection module as mentioned above recognizes facial features of individual such as eyes, nose and mouth. Once the faces are identified, the module calculates the coordinates of these key landmarks on face. And subsequently, measures the distance between corresponding facial landmarks across different faces, such as distance between nose and eye or the distance between noses to the chin. Further, the geometrical data regarding facial features of an individual transmitted towards the microcontroller for processing. The microcontroller upon receiving the signal compares the received signal with the pre-fed data stored in the microcontroller database and based on the compared data, the microcontroller determines people in proximity of the proposed device.
[0042] And in case any unauthorized person is detected, said microcontroller actuates a speaker installed over said body to inform said people regarding said unauthorized person. The speaker as used herein is works by receiving signals from the microcontroller, converting them into sound waves through a diaphragm's vibration, and producing audible sounds with the help of amplification and control circuitry in order to inform the people regarding said unauthorized person.
[0043] Lastly, a battery (not shown in figure) is associated with the device to offer power to all electrical and electronic components necessary for their correct operation. The battery is linked to the microcontroller and provides (DC) Direct Current to the microcontroller. And then, based on the order of operations, the microcontroller sends that current to those specific electrical or electronic components so they effectively carry out their appropriate functions.
[0044] The present invention works best in the following manner, where the platform 101 as disclosed in the present invention is positioned over a ground surface and in proximity to a mild steel (MS) pipe by means of the plurality of motorized omnidirectional wheels 102 provides translation to the platform 101 over the surface. Further, the touch interactive display panel 103 enables the user to provide input regarding repairing of the pipe, based on which the microcontroller actuates the artificial intelligence based imaging unit 104 that captures and processes images of the pipe, based on which the microcontroller determines height of the pipe. Thereafter, the pneumatic scissor arrangement extend in accordance with the detected height and lift the cuboidal body 106 and position in parallel to the pipe. Afterwards, the laser measurement sensor monitors dimensions of the pipe. And synchronously, the proximity sensor monitors distance of the pipe from the body 106 and accordingly the microcontroller regulates extension and retraction of the bars 107. Based on the detected dimensions the microcontroller actuates the pair of L-shaped hydraulic bars 107 that extends and grip the pipe in accordance with the detected dimensions by means of the extendable gripper. Further, the T-shaped rod 108 by means of the robotic link 109 that actuates to position the rod 108 over the pipe, herein the crack detection sensor determines presence of any crack over the pipe based on which the microcontroller actuates the link 109 to position the rod 108 over the detected crack, moreover, the motorized sliding unit 110 provides translation to the welding unit 111 over the crack. Upon positioning of the welding unit 111 over the crack, the ultrasonic sensor monitors thickness of the pipe, and based on which the microcontroller regulates operation of the welding unit 111. Followed by actuation of the welding unit 111 to perform welding of the detected cracks for repairing the crack. Thereafter, the capacitive position sensor positioning and proximity of the welding unit 111 from the pipe, based on which the microcontroller actuates the arm to regulate positioning of the rod 108 over the pipe for enabling the welding unit 111 to appropriately weld sad crack. Further, the motorized grinding wheel 112 by means of a robotic arm 113 that actuated to position the wheel over the welded crack, wherein upon positioning of the wheel, the microcontroller actuates the wheel to perform smoothening over the welded cracks, thereby appropriately repairing the pipe. Moreover, the facial detection module determines people in proximity and in case any unauthorized person is detected, said microcontroller actuates a speaker that inform said people regarding said unauthorized person.
[0045] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) An automated mild steel pipe repairing device, comprising:
i) a platform 101 positioned over a ground surface and in proximity to a mild steel (MS) pipe by means of plurality of motorized omnidirectional wheels 102 arranged beneath said platform 101, wherein said wheels 102 actuates to provide translation to said platform 101 over said surface as per requirement;
ii) a touch interactive display panel 103 installed over said platform 101 to enable a user to provide input regarding repairing of said pipe based on which a microcontroller linked with said display panel 103 actuates an artificial intelligence based imaging unit 104 installed over said platform 101 and integrated with a processor for capturing and processing images of said pipe, based on which said microcontroller determines height of said pipe;
iii) a pneumatic scissor lift arrangement 105 installed over said platform 101 and actuated by said microcontroller to extend in accordance with said detected height and lift a cuboidal body 106 configured with said arrangement and position in parallel to said pipe, wherein ;
iv) a laser measurement sensor installed over said platform 101 and synced with said imaging unit 104 to monitor dimensions of said pipe, wherein based on said detected dimensions said microcontroller actuates a pair of L-shaped hydraulic bars 107 installed over lateral sides of said body 106 to extend and grip said pipe in accordance with said detected dimensions by means of an extendable gripper installed with each of said bar;
v) a T-shaped rod 108 configured with said body 106 by means of a robotic link 109 that actuates to position said rod 108 over said pipe, wherein a crack detection sensor is installed over said rod 108 to determine presence of any crack over said pipe based on which said microcontroller actuates said link 109 to position said rod 108 over said detected crack;
vi) a motorized sliding unit 110 installed over inner periphery of said rod 108 that is actuated by said microcontroller to provide translation to a welding unit 111 configured with said sliding unit 110, over said crack, wherein upon positioning of said welding unit 111, said microcontroller actuates said welding unit 111 to perform welding of said detected cracks for repairing said crack; and
vii) a motorized grinding wheel 112 provided over said body 106 by means of a robotic arm 113 that actuated to position said wheel over said welded crack, wherein upon positioning of said wheel, said microcontroller actuates said wheel to perform smoothening over said welded cracks, thereby appropriately repairing said pipe.
2) The device as claimed in claim 1, wherein a proximity sensor is installed with said body 106 and synced with said imaging unit 104 to monitor distance of said pipe from said body 106 and accordingly said microcontroller regulates extension and retraction of said bars 107.
3) The device as claimed in claim 1, wherein an ultrasonic sensor is installed over said body 106 to monitor thickness of said pipe based on which said microcontroller regulates operation of said welding unit 111.
4) The device as claimed in claim 1, wherein said pneumatic scissor lift arrangement 105 is powered by a pneumatic unit that includes an air compressor, air cylinder, air valves and piston which works in collaboration to aid in extension and retraction of said arrangement.
5) The device as claimed in claim 1, wherein a capacitive position sensor is installed over said rod 108 to positioning and proximity of said welding unit 111 from said pipe based on which said microcontroller actuates said arm to regulate positioning of said rod 108 over said pipe for enabling said welding unit 111 to appropriately weld sad crack.
6) The device as claimed in claim 1, wherein a facial detection module integrated with said microcontroller to determine people in proximity and in case any unauthorized person is detected, said microcontroller actuates a speaker installed over said body to inform said people regarding said unauthorized person.
7) The device as claimed in claim 1, wherein a battery is associated with said device for powering up electrical and electronically operated components associated with said device.
Documents
Name | Date |
---|---|
202441085669-COMPLETE SPECIFICATION [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-DECLARATION OF INVENTORSHIP (FORM 5) [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-DRAWINGS [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-EDUCATIONAL INSTITUTION(S) [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-EVIDENCE FOR REGISTRATION UNDER SSI [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-FIGURE OF ABSTRACT [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-FORM 1 [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-FORM FOR SMALL ENTITY(FORM-28) [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-FORM-9 [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-POWER OF AUTHORITY [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-PROOF OF RIGHT [07-11-2024(online)].pdf | 07/11/2024 |
202441085669-REQUEST FOR EARLY PUBLICATION(FORM-9) [07-11-2024(online)].pdf | 07/11/2024 |
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