AUTOMATED METALLIC RODS BUFFING DEVICE

Abstract

An automated metallic rods buffing device comprises a positioned on a ground surface, wheels 2 moves the platform 1 , an artificial intelligence-based imaging unit 3 captures images of vicinity of the platform 1 , a scissor lift arrangement 4 extends/retracts for positioning a plate near to metallic rod, a corrosion sensor detects corroded surface, C-shaped clamp 5 encloses the surface, telescopically operated L-shaped pole 6 extends to position the clamp 5 , an electromagnet properly encircle the corroded surface, a sand paper buffs the surface, motorized guiding rail 7 translates the san paper in to and fro motion.

Specification

Description:FIELD OF THE INVENTION

[0001] The present invention relates to an automated metallic rod buffing device that is capable of buffing metallic rods in an automatic manner without any requirement of skilled labors in least time consumption. In addition, the device is capable of detecting corroded surface on the rod, accordingly remove the corrosion effectively.

BACKGROUND OF THE INVENTION

[0002] Metallic rod buffing is the process of smoothing and shining the surface of metal rods to improve their appearance and durability. This involves using abrasive materials like sandpaper or polishing compounds along with a buffing machine or handheld tool. The abrasive material is applied to the surface of the rod in a controlled manner to remove imperfections, scratches, and rough spots. Additionally, buffing helps to enhance the overall aesthetics and functionality of metallic rods, making them suitable for various applications in industries such as construction, manufacturing, and automotive.

[0003] Conventionally, users often remove corrosion from metal rods by manually scrubbing the affected areas with abrasive materials such as sandpaper or wire brushes. However, this method may not completely eliminate all traces of corrosion, leading to potential structural weaknesses or aesthetic flaws in the rod. Moreover, manual scrubbing may be physically demanding and may require considerable effort, especially for large or heavily corroded rods. Overall, the conventional method of removing corrosion from metal rods is inefficient and may not produce satisfactory results.

[0004] CN213946124U includes an invention that is a kind of the utility model discloses a buffing rod pressing device which comprises a platform, a pressing mechanism and a clamping mechanism, and the platform comprises a rod wrapping body which is used for placing buffing and is provided with a cavity; the pressing mechanism is arranged above the platform and is used for pressing the rod body positioned above the grinding skin and pressing the rod body and the grinding skin into the cavity; the clamping mechanism is arranged on the side portion of the cavity and used for extruding the grinding skin so that the grinding skin can wrap the rod body. The buffing rod pressing device can replace manual work to press buffing and rod bodies, the operation efficiency is improved, and the quality of finished products is improved.

[0005] Conventionally, many devices have been developed for metallic rod buffing. However, these device are incapable of buffing metallic rods in an automatic manner without the need for skilled labors and within minimal time consumption. In addition, these existing device do not detect corroded surface on the rod and fails to remove the corrosion effectively.

[0006] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that is capable of buffing metallic rods automatically without the need of skilled labors and in minimal time consumption. Additionally, the device detect any corroded surface on the rod and effectively remove the corrosion.

OBJECTS OF THE INVENTION

[0007] The principal object of the present invention is to overcome the disadvantages of the prior art.

[0008] An object of the present invention is to develop a device that is capable of buffing metallic rods in an automatic manner without any requirement of skilled labors in least time consumption.

[0009] Another object of the present invention is to develop a device that is capable of detecting corroded surface on the rod, accordingly remove the corrosion effectively.

[0010] Yet another object of the present invention is to develop a device that is reliable in nature.

[0011] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.

SUMMARY OF THE INVENTION

[0012] The present invention relates to an automated metallic rod buffing device that is capable of buffing metallic rods automatically without the need of skilled labors and in minimal time consumption. Additionally, the device detect any corroded surface on the rod and effectively remove the corrosion.

[0013] According to an embodiment of the present invention, an automated metallic rods buffing device, comprises of a platform positioned on a ground surface, plurality of wheels are arranged underneath the platform to move the platform in proximity to a wall structure, an artificial intelligence-based imaging unit installed on the platform to determine distance of an installed metallic rod from the platform, a scissor lift arrangement having multiple links integrated with multiple motorized hinges configured on the platform to extend/retract for positioning a plate arranged on the rod in proximity to the installed metallic rod, a corrosion sensor embedded on the plate for detecting corroded surface on the rod and a C-shaped clamp arranged on the plate by means of a telescopically operated L-shaped pole to extend/retract for positioning the clamp over the corroded surface followed by actuation of an electromagnet arranged on ends of the frame to get engaged for properly encircling the corroded surface in the clamp, a sand paper integrated on inner periphery of the clamp by means of a motorized guiding rail to provide to and fro translation to the sand paper for providing a rubbing movement to the corroded surface, a motorized ball and socket joint is integrated in between the pole and the platform for providing omnidirectional movement to the clamp and a battery is configured with the device for providing a continuous power supply to electronically powered components associated with the device.

[0014] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an isometric view of an automated metallic rods buffing device.

DETAILED DESCRIPTION OF THE INVENTION

[0016] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.

[0017] In any embodiment described herein, the open-ended terms "comprising," "comprises," and the like (which are synonymous with "including," "having" and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.

[0018] As used herein, the singular forms "a," "an," and "the" designate both the singular and the plural, unless expressly stated to designate the singular only.

[0019] The present invention relates to an automated metallic rod buffing device that is capable of buffing metallic rods automatically without the need of skilled labors and in minimal time consumption. Additionally, the device detect any corroded surface on the rod and effectively remove the corrosion.

[0020] Referring to Figure 1, an isometric view of an automated metallic rods buffing device is illustrated comprises of a platform 1 having plurality of wheels 2 are arranged underneath the platform 1 , an artificial intelligence-based imaging unit 3 installed on the platform 1 , a scissor lift arrangement 4 having multiple links integrated with multiple motorized hinges configured on the platform 1 , and a C-shaped clamp 5 arranged on a plate over the lift arrangement 4 by means of a telescopically operated L-shaped pole 6 via a motorized guiding rail 7.

[0021] The proposed invention includes a platform 1 developed to be positioned on a ground surface. Plurality of wheels 2 (ranging in between from 4 to 6 in numbers) are arranged underneath the platform 1 to move the platform 1 in proximity to a wall structure.

[0022] Now, an artificial intelligence-based imaging unit 3 installed on the platform 1 and paired with a processor for capturing and processing multiple images in vicinity of the platform 1 , respectively. The artificial intelligence-based imaging unit 3 comprises of a processor that is encrypted with an artificial intelligence protocol and a camera which upon actuation captures multiple images in vicinity of the platform 1 for determining distance of an installed metallic rod from the platform 1 .

[0023] The camera of the imaging unit 3 comprised of a lens and a digital camera sensor of the imaging unit 3 , wherein the camera lens takes all the light rays rebounding around and utilizes the lenses to transmit them to a single point for creating a sharp image. When all of those light rays rebound back and meet together on the digital camera sensor, creates a digital image and the processor performs various operations like pre-processing, feature extraction and classification which are then transmitted to an inbuilt microcontroller (not shown in figure) for further processing.

[0024] The microcontroller, mentioned herein, is preferably an Arduino microcontroller. The Arduino microcontroller used herein controls the overall functionality of the components linked to it. The Arduino microcontroller is an open-source programming platform 1 . The microcontroller processes the received signal from the imaging unit 3 in order to determine distance of an installed metallic rod from the platform 1 .

[0025] Further, the wheels 2 are activated by the microcontroller to move the platform 1 in proximity to a wall structure. The wheels 2 have small discs or rollers around the circumference of the wheel that are powered by a direct current (DC) motor, enabling the wheels 2 to move in required direction, which provide the platform 1 with the required movement.

[0026] Then, the microcontroller actuates a scissor lift arrangement 4 having multiple links integrated with multiple motorized hinges, configured on the platform 1 to extend/retract for positioning a plate arranged on the rod in proximity to the installed metallic rod.

[0027] The scissor lift arrangement 4 is powered by a hydraulic arrangement including a hydraulic pump, cylinder, valve and piston. The valve used herein is an electronic valve allows the entry/exit of the compressed fluid through the pump. Furthermore, the valve opens and the fluid enters inside the cylinder, thereby increasing the fluid pressure of the cylinder. The piston connected to the cylinder extends thus, extending the scissor arrangement. Similarly, for retracting the arrangement, the fluid is released from the cylinder to the pump via the valve, as commanded by the microcontroller for extending/retracting the arrangement for positioning of the plate.

[0028] Thereafter, the microcontroller activates a corrosion sensor embedded on the plate for detecting corroded surface on the rod. The corrosion sensor used herein is preferably an ultrasonic corrosion sensor which consists of an ultrasonic wave emitter and receiver, a sensing module. Upon actuation, the emitter sends the ultrasonic waves on the rod and the waves hit the surface of the rod. After hitting the surface of the rod the waves reflect back to the receiver. The sensing module analyze the reflected back waves and based on the reflected back of the waves, the sensing module determines the level of corrosion present on the rod.

[0029] Further, a C-shaped clamp 5 arranged on the plate by means of a telescopically operated L-shaped pole 6 to extend/retract for positioning the clamp 5 over the corroded surface, in a manner that the surface is enclosed. The pole 6 is powered by a pneumatic unit (not shown in figure) includes an air compressor, air cylinders, air valves and piston which works in collaboration to aid in extension and retraction of the pole 6 . The air valve allows entry/exit of compressed air from the compressor. Furthermore, the valve opens and the compressed air enters inside the cylinder thereby increasing the air pressure of the cylinder. The piston is connected to the pole 6 and due to the increase in the air pressure, the piston extends. For the retraction of the piston, air is released from the cylinder to the air compressor via the valve. Thus, providing the required extension/retraction of the pole 6 for positioning the clamp 5 over the corroded surface.

[0030] Then, the microcontroller activates an electromagnet arranged on ends of the frame to get engaged for properly encircling the corroded surface in the clamp 5 . The electromagnet consists of wire wound into a coil and a current through the wire creates a magnetic field which is concentrated in the hole, denoting the centre of the coil. The magnetic field disappears when the current is turned off. The wire turns are wound around a magnetic core made from a ferromagnetic or ferromagnetic material such as iron; the magnetic core concentrates the magnetic flux and makes a more powerful magnet.

[0031] Further, a sand paper integrated on inner periphery of the clamp 5 by means of a motorized guiding rail 7 and that is actuated by the microcontroller to provide to and fro translation to the sand paper for providing a rubbing movement to the corroded surface, in view of removing rust from the rods, thereby assisting the user in buffing the rods.

[0032] The motorized guiding rail 7 includes sliding rack and rail 7 , such that the sand paper is mounted over the rack that are electronically operated by the microcontroller for moving over the rail 7 . The microcontroller activates the slider for performing the sliding operation. The slider is powered by a DC (direct current) motor that is activated by the microcontroller by providing required electric current to the motor. The motor comprises of a coil that converts the received electric current into mechanical force by generating magnetic field, thus the mechanical force provides the required power to the rack to provide sliding movement to the sand paper in order to provide to and fro translation to the sand paper for providing a rubbing movement to the corroded surface.

[0033] Thereafter, the microcontroller activates a motorized ball and socket joint integrated in between the pole 6 and the platform 1 for providing omnidirectional movement to the clamp 5 . The ball and socket joint provides a 360-degree rotation to the clamp 5 for aiding the clamp 5 to turn at a desired angle. The ball and socket joint is a coupling consisting of a ball joint securely locked within a socket joint, where the ball joint is able to move in a 360-dgree rotation within the socket thus, providing the required rotational motion to the clamp 5 . The ball and socket joint is powered by a DC (direct current) motor that is actuated by the microcontroller thus providing multidirectional movement to the clamp 5 .

[0034] A battery (not shown in figure) is associated with the device to supply power to electrically powered components which are employed herein. The battery is comprised of a pair of electrodes named as a cathode and an anode. The battery uses a chemical reaction of oxidation/reduction to do work on charge and produce a voltage between their anode and cathode and thus produces electrical energy that is used to do work in the device.

[0035] The present invention works best in the following manner, where the platform 1 is positioned on the ground surface with wheels 2 that move the platform 1 in proximity to the wall structure. Now the artificial intelligence-based imaging unit 3 captures images in vicinity of the platform 1 and based on the captured images the microcontroller determines the distance of the installed metallic rod from the platform 1 and accordingly the scissor lift arrangement 4 having multiple links extends/retracts for positioning the plate near to the installed metallic rod. Thereafter the corrosion sensor detects the corroded surface on the rod and based on the output the C-shaped clamp 5 extends/retracts getting positioned over the corroded surface, in the manner that the surface is enclosed. Post enclosing the surface the electromagnet get engaged for properly encircling the corroded surface in the clamp 5 and the sand paper rubs the corroded surface, in view of removing rust from the rods, thereby assisting the user in buffing the rods.

[0036] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) An automated metallic rods buffing device, comprising:

i) a platform 1 developed to be positioned on a ground surface, wherein plurality of wheels 2 are arranged underneath said platform 1 to move said platform 1 in proximity to a wall structure;
ii) an artificial intelligence-based imaging unit 3 installed on said platform 1 and paired with a processor for capturing and processing multiple images in vicinity of said platform 1 , respectively to determine distance of an installed metallic rod from said platform 1 , in accordance to which an inbuilt microcontroller actuates a scissor lift arrangement 4 having multiple links integrated with multiple motorized hinges, configured on said platform 1 to extend/retract for positioning a plate arranged on said rod in proximity to said installed metallic rod;
iii) a corrosion sensor embedded on said plate for detecting corroded surface on said rod, wherein a C-shaped clamp 5 arranged on said plate by means of a telescopically operated L-shaped pole 6 to extend/retract for positioning said clamp 5 over said corroded surface, in a manner that said surface is enclosed, followed by actuation of an electromagnet arranged on ends of said frame to get engaged for properly encircling said corroded surface in said clamp 5 ; and
iv) a sand paper integrated on inner periphery of said clamp 5 by means of a motorized guiding rail 7 that is actuated by said microcontroller to provide to and fro translation to said sand paper for providing a rubbing movement to said corroded surface, in view of removing rust from said rods, thereby assisting said user in buffing said rods.

2) The device as claimed in claim 1, wherein a motorized ball and socket joint is integrated in between said pole 6 and said platform 1 for providing omnidirectional movement to said clamp 5 .

3) The device as claimed in claim 1, wherein a battery is configured with said device for providing a continuous power supply to electronically powered components associated with said device.

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