AUTOMATED CLOUD-BASED CARDING MACHINE CONTROL FOR EFFICIENT FIBER CLEANING IN THE TEXTILE INDUSTRY

Abstract

An automated cloud-based carding machine control for efficient fiber cleaning in the textile industry comprises ACBC_FCTMote (21A), which is outfitted with an STM32 Processor Board (21F), CC2500 RF Module (21B), vibration sensor (21C), Single Channel Relay Module (21E), and power supply (21D), it allows for wireless monitoring and control of carding machines, enabling automated on/off control and real-time operational insights this innovation is made possible by the ACBC_FCCMote, which is outfitted with an STM32 Processor Board, CC2500 RF Module, ESP01 Wifi Board, keypad, and Power Supply, it allows operators to remotely monitor and control carding machines as well as locally manage the machine and access a customized web dashboard for effective monitoring and control in the textile industry.

Specification

Description:FIELD OF THE INVENTION
This invention relates to automated cloud-based carding machine control for efficient fiber cleaning in the textile industry.
BACKGROUND OF THE INVENTION
This state-of-the-art system is a clever way to help the textile sector optimize its fiber cleaning procedures. The system allows operators to remotely monitor and manage carding machines through the seamless integration of vibration sensors, wireless communication technologies, and user-friendly interfaces. The smooth operation of integrated parts guarantees instantaneous insights into the machine's operating state, enabling effective on/off control and prompt reaction to any deviations. When necessary, operators can use a local keypad for manual control, but they can also take use of the ease of a web-based dashboard for remote oversight. This innovation, in short, improves automation, simplifies textile manufacturing processes, and offers a more accessible and adaptable method of managing fiber cleaning activities.
One of the biggest challenges facing the textile industry is improving the effectiveness of fiber cleaning procedures in carding machines. Modern technologies are usually not integrated into conventional control systems in a way that makes monitoring and control smooth. The inability of current configurations to provide real-time insights on machine status could lead to inefficiencies and a delay in reacting to operational irregularities.
CN207047428U: The utility model discloses a kind of carding machine to cotton end with impurity removal function, including frame, cylinder, licker-in, guide plate, delivery roll, transmission belt. The centre of frame is provided with cylinder, and cylinder rear portion is provided with licker-in, and transmission belt is driven by delivery roll and moved, and transmission belt is arranged on the rear end of licker-in. Guide plate is arranged on transmission belt rear end, is uniformly provided with guide plate and gives cotton dust suction through hole, is provided with the frame ground end face below guide plate and gives cotton dust catcher, and cotton suction port is given towards guide plate to cotton dust catcher. Cotton carding motor is arranged in the frame to drive cylinder, licker-in, delivery roll to rotate. A vibrating motor is provided with below guide plate, vibrating motor is fixed on guide plate lower surface, and guide plate is fixed on frame ground end face by support spring. The utility model makes guiding panel vibration by vibrating motor, adds and passes through to cotton dust catcher to cotton dust suction through hole gettering effect and quality.
RESEARCH GAP: Automated cloud based and IoT technology for control automation of Carding Machine Control is the novelty of the system.
CN207047416U: The utility model discloses a kind of carding machine that can be cleaned from combing plate, including frame, cylinder, licker-in, guide plate, delivery roll, transmission belt. The middle installation cylinder of frame and licker-in is set thereafter, transmission belt is driven by delivery roll and moved, and transmission belt is mounted in licker-in rear end. Guide plate is located at transmission belt rear end, is uniformly set on guide plate and gives cotton dust suction through hole, is provided with below guide plate and gives cotton dust catcher, and cotton suction port is given towards guide plate to cotton dust catcher. Pin tooth on licker-in tilts clockwise, and the pin tooth on combing plate upper surface is uniformly laterally arranged and tilted obliquely towards mote knife direction, to raw material cotton point comb when being rotated clockwise so as to licker-in. It is uniformly arranged point a comb dust suction through hole on combing plate, a point comb dust catcher is installed on the frame ground end face below combing plate, divides point comb suction port of comb dust catcher towards combing plate. Combing plate can preferably divide comb raw material cotton, meanwhile, divide comb dust catcher to absorb impurity through a point comb dust suction through hole.
RESEARCH GAP: Automated cloud based and IoT technology for control automation of Carding Machine Control is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
The two key elements of the invention, ACBC_FCTMote and ACBC_FCCMote, cooperate to improve the effectiveness of fiber cleaning in the textile sector. With its STM32 Processor Board, CC2500 RF Module, vibration sensor, Single Channel Relay Module, and power supply, the ACBC_FCTMote is an essential component in keeping an eye on the carding machine's operational state. The vibration sensor provides important performance information by detecting and analyzing the movements of the machine. After processing this data, the STM32 Processor Board connects wirelessly to the rest of the system via the CC2500 RF Module. The Single Channel Relay Module adds a level of automation to the operation by making it easier to turn the carding machine on and off. With its STM32 Processor Board, CC2500 RF Module, ESP01 Wifi Board, keypad, and power supply, the ACBC_FCCMote emphasizes remote control and user interaction simultaneously. The carding machine may be locally controlled by operators using the keypad, which also offers a manual override in case it's needed.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The two key elements of the invention, ACBC_FCTMote and ACBC_FCCMote, cooperate to improve the effectiveness of fiber cleaning in the textile sector. With its STM32 Processor Board, CC2500 RF Module, vibration sensor, Single Channel Relay Module, and power supply, the ACBC_FCTMote is an essential component in keeping an eye on the carding machine's operational state. The vibration sensor provides important performance information by detecting and analyzing the movements of the machine. After processing this data, the STM32 Processor Board connects wirelessly to the rest of the system via the CC2500 RF Module. The Single Channel Relay Module adds a level of automation to the operation by making it easier to turn the carding machine on and off. With its STM32 Processor Board, CC2500 RF Module, ESP01 Wifi Board, keypad, and power supply, the ACBC_FCCMote emphasizes remote control and user interaction simultaneously. The carding machine may be locally controlled by operators using the keypad, which also offers a manual override in case it's needed.

Simultaneously, the ESP01 WiFi Board connects to a web dashboard, displaying a personalized interface for control and remote monitoring. It's possible that this web-based dashboard provides operators with real-time insights into the carding machine's performance, allowing them to make decisions even when they're not there. When in use, the ACBC_FCCMote's local keypad can be used by an operator to control the carding machine's on/off status. Machine vibrations are continuously monitored by the ACBC_FCTMote, which wirelessly communicates the data via the CC2500 RF Module. After the data has been processed, the operator can make any necessary changes via the web interface made possible by the ACBC_FCCMote. This integrated strategy ultimately contributes to more effective fiber cleaning in the textile sector by automating specific components of carding machine operation and giving operators a flexible and accessible way to monitor and intervene in the process.
BEST METHOD OF WORKING
A crucial part of this innovation is the ACBC_FCTMote, which is outfitted with an STM32 Processor Board, CC2500 RF Module, vibration sensor, Single Channel Relay Module, and power supply. It allows for wireless monitoring and control of carding machines, enabling automated on/off control and real-time operational insights.
This innovation is made possible by the ACBC_FCCMote, which is outfitted with an STM32 Processor Board, CC2500 RF Module, ESP01 Wifi Board, keypad, and Power Supply. It allows operators to remotely monitor and control carding machines as well as locally manage the machine and access a customized web dashboard for effective monitoring and control in the textile industry.
This innovation's central processing unit, the STM32 Processor Board, enables smooth data processing and control integration for ACBC_FCTMote and ACBC_FCCMote, improving the textile industry's ability to clean fibers.
The CC2500 RF Module is integrated with the ACBC_FCTMote and ACBC_FCCMote, which is essential for enabling wireless communication between the two. This communication allows for real-time data transmission and control signals, improving the textile industry's capacity for effective fiber cleaning and remote monitoring.
This innovation's integration of the vibration sensor with the ACBC_FCTMote detects and tracks machine motions inside the ACBC_FCTMote, giving crucial real-time data on the operational state of carding machines and assisting in the textile industry's efficient cleaning of fibers.
The Single Channel Relay Module, which is integrated with the ACBC_FCTMote, is essential for providing automatic on/off control of the carding machines inside the ACBC_FCTMote and improving the effectiveness of the textile industry's fiber cleaning procedures.
The integration of ACBC_FCCMote into the ESP01 WiFi Board enables a dependable and safe link to a web dashboard, giving operators the ability to monitor and manage carding machines from a distance. This improves the effectiveness of fiber cleaning in the textile sector.
The keypad that is incorporated with the ACBC_FCCMote functions as an intuitive user interface that makes it possible to manually operate carding machines locally and increases the operator's interaction adaptability for effective fiber cleaning in the textile sector.
The Power Supply plugs into both the ACBC_FCTMote and the ACBC_FCCMote, giving the gadgets the energy they need to run continuously. This helps the innovation that aims to clean fibers efficiently in the textile industry function smoothly.
ADVANTAGES OF THE INVENTION
1. The ACBC_FCTMote, which improves fiber cleaning efficiency in the textile sector by wirelessly monitoring and regulating carding machines, is a key component of this breakthrough. It provides real-time operational insights and allows automatic on/off control through the use of a vibration sensor, an STM32 processor board, and a CC2500 RF module.
2. Through its keypad and ESP01 WiFi Board, the ACBC_FCCMote plays a crucial part in this innovation by enabling user interaction and remote control of carding devices. This enables operators to access a customized web dashboard for effective monitoring and control in the textile industry, as well as to handle the machine locally.
3. This innovation's central processing unit, the STM32 Processor Board, enables smooth control integration and data processing for both ACBC_FCCMote and ACBC_FCTMote. This improves the textile industry's ability to clean fibers efficiently.
4. To enable wireless communication between the ACBC_FCTMote and ACBC_FCCMote, the CC2500 RF Module is essential. In the textile industry, it improves remote monitoring and efficient fiber cleaning capabilities by enabling real-time data transmission and control signals.
5. This invention's vibration sensor tracks and detects machine movements inside the ACBC_FCTMote, giving important real-time information on the condition of carding machines. This helps the textile sector clean fibers effectively.
6. The ACBC_FCTMote's Single Channel Relay Module is essential for providing automatic on/off control of the carding machines, which improves the effectiveness of the textile industry's fiber cleaning procedures.
7. An dependable and safe connection to an online dashboard is made possible by the ACBC_FCCMote's ESP01 Wifi Board. This improves the effectiveness of fiber cleaning in the textile sector by enabling operators to remotely manage and monitor carding equipment.
8. The ACBC_FCCMote's keypad functions as an intuitive user interface that allows for local manual control of carding machine operations and improves operator interaction adaptability for effective fiber cleaning in the textile sector.
, Claims:1. An automated cloud-based carding machine control for efficient fiber cleaning in the textile industry comprises ACBC_FCTMote (21A), which is outfitted with an STM32 Processor Board (21F), CC2500 RF Module (21B), vibration sensor (21C), Single Channel Relay Module (21E), and power supply (21D), it allows for wireless monitoring and control of carding machines, enabling automated on/off control and real-time operational insights.
2. The machine as claimed in claim 1, wherein this innovation is made possible by the ACBC_FCCMote, which is outfitted with an STM32 Processor Board, CC2500 RF Module, ESP01 Wifi Board, keypad, and Power Supply, it allows operators to remotely monitor and control carding machines as well as locally manage the machine and access a customized web dashboard for effective monitoring and control in the textile industry.
3. The machine as claimed in claim 1, wherein this innovation's central processing unit, the STM32 Processor Board, enables smooth data processing and control integration for ACBC_FCTMote and ACBC_FCCMote, improving the textile industry's ability to clean fibers
4. The machine as claimed in claim 1, wherein the CC2500 RF Module is integrated with the ACBC_FCTMote and ACBC_FCCMote, which is essential for enabling wireless communication between the two, this communication allows for real-time data transmission and control signals, improving the textile industry's capacity for effective fiber cleaning and remote monitoring.
5. The machine as claimed in claim 1, wherein this innovation's integration of the vibration sensor with the ACBC_FCTMote detects and tracks machine motions inside the ACBC_FCTMote, giving crucial real-time data on the operational state of carding machines and assisting in the textile industry's efficient cleaning of fibers.
6. The machine as claimed in claim 1, wherein the Single Channel Relay Module, which is integrated with the ACBC_FCTMote, is essential for providing automatic on/off control of the carding machines inside the ACBC_FCTMote and improving the effectiveness of the textile industry's fiber cleaning procedures.
7. The machine as claimed in claim 1, wherein the integration of ACBC_FCCMote into the ESP01 WiFi Board enables a dependable and safe link to a web dashboard, giving operators the ability to monitor and manage carding machines from a distance, this improves the effectiveness of fiber cleaning in the textile sector.
8. The machine as claimed in claim 1, wherein the keypad that is incorporated with the ACBC_FCCMote functions as an intuitive user interface that makes it possible to manually operate carding machines locally and increases the operator's interaction adaptability for effective fiber cleaning in the textile sector.
9. The machine as claimed in claim 1, wherein the Power Supply plugs into both the ACBC_FCTMote and the ACBC_FCCMote, giving the gadgets the energy they need to run continuously, this helps the innovation that aims to clean fibers efficiently in the textile industry function smoothly.

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