APPARATUS FOR EXTRACTING CITRIC JUICE USING THE BEVEL MECHANISM

Abstract

The invention presents a novel citrus juice extraction apparatus utilizing a bevel gear mechanism for enhanced efficiency, reduced effort, and improved juice yield. The apparatus features a citrus fruit chamber capable of accommodating various fruit sizes, a rotating gear assembly powered by bevel gears for precise slicing, and a press cap (8) for applying optimal pressure. The power transmission through the bevel gears ensures minimal energy loss and maximum torque during operation, facilitating effective juice extraction. The system includes a dedicated juice collection system equipped with a filtration net (9) to filter out seeds and pulp, ensuring pure juice output. Designed with ergonomic features, such as a manually-operated spindle (3) or optional motor, the apparatus provides user comfort and convenience. Its rubber-grip base offers stability during use, while its compact, durable design makes it suitable for both home and commercial applications. This invention marks a significant advancement in juice extraction technology, optimizing both process efficiency and juice quality

Specification

Description:The following specification particularly describes the invention and the manner it is to be performed.

TECHNICAL FIELD
[001] The invention presents a novel mechanism designed for efficiently extracting citric juice, leveraging the innovative Bevel Mechanism. This mechanism addresses the challenges encountered in traditional citrus juice extraction methods by offering enhanced efficiency, reduced effort, and improved juice yield.

BACKGROUND
[002] Traditional methods of extracting citrus juice often involve inefficient, labour-intensive processes that struggle to deliver high juice yield. Manual citrus juicers require significant physical effort and are prone to inconsistent performance, while conventional automated systems frequently face issues such as incomplete fruit processing, juice wastage, and cumbersome cleaning requirements.
[003] These systems also tend to be ineffective in handling fruits of various sizes, leading to further inefficiencies. Consequently, there is a growing need for a more efficient and user-friendly juice extraction mechanism.
[004] US4376409A patent invention discloses a system and method for an improved citrus fruit juice extractor of the type that includes interdigitating fruit cups which progressively compress a fruit as they are brought together to force juice-bearing material out of the peel of the fruit incorporates a strainer tube that has apertures of differing sizes. A juice extractor of the type that concurrently compresses a whole citrus fruit between opposed cups having interdigitating fingers, directs juice and juice sacs to an elongate strainer tube having means for cutting a plug from the peel and discharges. The design of setting up the rolling disc in the mount pad of hollow cylinder structure is adopted, utilizes the rolling disc to rotate, realizes that the passageway intermittent type that is used for intermediary's stock on the rolling disc communicates with hopper, unloading pipe, realizes the intermittent type formula unloading of grape.
[005] CN110916202B invention relates to the technical field of fruit juice production, in particular to a multifunctional fruit juice extractor and a juice extraction method. A design that a rotating disc is arranged in a mounting seat with a hollow cylindrical structure is adopted, and the rotating disc rotates to realize that a channel for intermediately storing materials on the rotating disc is intermittently communicated with a hopper and a blanking pipe so as to realize intermittent blanking of grapes.
[006] In the pursuit of optimizing juice extraction from citrus fruits, a novel mechanism leveraging the principles of bevel gears has been developed. This innovative approach promises increased efficiency, reduced waste, and enhanced juice quality compared to traditional methods. By employing a bevel gear system, the mechanism ensures uniform pressure distribution and maximizes juice yield, while maintaining the integrity of the fruit's structure. This advancement represents a significant leap in food processing technology, offering potential benefits for both industrial applications and consumer use.
SUMMARY
[007] The present invention introduces a new mechanism for efficiently extracting citrus juice using the innovative Bevel Mechanism. This approach overcomes the limitations of traditional methods by enhancing efficiency, reducing effort, and increasing juice yield.
[008] In one of the embodiments is shown that, bevel gears are central to the apparatus, transmitting power efficiently from the input source to the juice extraction chamber, minimizing energy loss, and optimizing torque conversion.
[009] A specially designed chamber accommodates citrus fruits of varying sizes, ensuring secure positioning for efficient juice extraction without damaging the fruit or compromising juice quality.
[010] A rotating gear assembly, housed within the citrus fruit chamber, slices through the citrus fruits with precision, facilitating the release of juice from the pulp.
[011] In another embodiment is explained that beneath the chamber is a dedicated system that collects the extracted juice, minimizing spillage and efficiently collecting the juice for storage or transfer to containers.
[012] The press cap compresses the fruit against the rotating gear assembly, ensuring maximum juice yield by applying consistent pressure during the extraction process.
BRIEF DESCRIPTION OF THE DRAWINGS
[013] The foregoing detailed description of embodiments is better understood when read in conjunction with the appended drawings. For the purpose of illustrating of the present subject matter, an example of the construction of the present subject matter is provided as figures; however, the invention is not limited to the specific method disclosed in the document and the figures.
[014] The present subject matter is described in detail with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The same numbers are used throughout the drawings to refer to various features of the present subject matter.
[015] Figure 1 represents the wire diagram of the proposed invention.
[016] Figure 2 represents the assembled view of the citrus juice extracting device.
[017] Figure 3 represents the citrus juice extraction mechanism (exploded view).
[018] The given figures depict an embodiment of the present disclosure for illustration and better understanding only.
DETAILED DESCRIPTION
[019] Some of the embodiments of this disclosure, illustrating all its features, will now be discussed in detail. The words "comprising," "having," "containing," and "including," and other forms thereof, are intended to be equivalent in meaning and be open-ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items or meant to be limited to only the listed item or items. It must also be noted that as used herein and in the appended claims, the singular forms "a," "an," and "the" include plural references unless the context clearly dictates otherwise.
[020] In one embodiment is provided that, a citrus fruit chamber designed to accommodate citrus fruits of various sizes. The chamber ensures the secure placement of citrus fruits during the extraction process, preventing slippage while allowing the bevel gears to function efficiently.
[021] The power transmission system in this embodiment utilizes bevel gears to convert input rotational force into the mechanical motion needed for the juice extraction process. This system maximizes efficiency by minimizing energy losses while increasing torque, enabling effective slicing and juicing without the need for excessive manual effort.
[022] In one of the embodiments is shown that the rotating gear assembly, housed within the citrus fruit chamber, slices through the citrus fruit in a precise manner. The design of the gear teeth ensures a clean cut through the fruit, optimizing the release of juice from the pulp. This precision prevents unnecessary crushing of the fruit, preserving juice quality.
[023] The juice collection system in this embodiment is strategically positioned beneath the citrus fruit chamber. As juice is extracted, it is directed into this system, which prevents spillage and wastage.
[024] A filtration net (9) is positioned at the exit of the juice collection system. This net filters out seeds, pulp, and other unwanted solids, ensuring that only pure juice is collected. The filtration net (9) is designed for easy cleaning and maintenance, ensuring long-term functionality.
[025] In one of the embodiments is shown a hand-operated spindle (3) connected to the bevel gears. When rotated, the spindle (3) activates the bevel gear mechanism, translating manual effort into mechanical motion. This feature makes the mechanism suitable for both home and commercial applications, providing flexibility where electrical power is unavailable.
[026] The base of the juice extraction device includes a rubber grip (2) to prevent slipping during operation.
[027] The ratio of the bevel sun gear (4) and bevel pinion gear (6) ratio is set such that one rotation of the bevel sun gear (4) results in two rotations of the bevel pinion gear (6), maximizing the efficiency of the slicing mechanism. This optimized gear ratio reduces the manual effort required for juice extraction.
[028] A press cap (8) is designed to compress the citrus fruit as the hand-operated spindle (3) is rotated. The press cap (8) ensures maximum contact between the fruit and the rotating gear assembly, increasing juice yield while reducing pulp left behind in the fruit.
[029] The handle is designed to be comfortable and easy to grip, reducing strain on the user during extended periods of operation.
[030] In another embodiment is shown that, a nozzle has been designed at the end of the juice collection system, for easy dispensing of the extracted juice into a container (1). The nozzle features an anti-drip mechanism to prevent juice from spilling after the collection is complete, keeping the surrounding area clean.
[031] The components of this juice extraction mechanism are constructed from high-durability materials, such as stainless steel for the gears and press cap (8), ensuring long-term use without degradation.
[032] In another embodiment is shown that an adjustable pressure setting that allows the user to modify the compression force applied by the press cap (8). This setting enables users to adjust the pressure depending on the type and ripeness of the citrus fruit, ensuring optimal juice extraction for different fruit varieties.
[033] Thus, in this bevel mechanism manual citric juicer, the base container (1) stick to the ground level with a rubber grip (2) fitted at the end of container. when the hand operated spindle (3) is rotated the bevel sun gear (4) is rotated which is connected by the Key (5).
[034] The bevel pinion gear (6) is rotated by the bevel sun gear. The ratio of the gear is such that in one rotation of the bevel sun gear the bevel pinion gear will rotate twice. The pinion gear is connected to the connecting shaft (7) with the help of Key. The shaft is connected to the press cap (8).
[035] When the citric fruit is press in the press cap and the hand operated handle is rotated then the juice will extract and filtered through the filtration net (9). From the filtration net the juice will be move to the filling cup (10). The filling cup had a nozzle opening to extract the juice in an external container.
, Claims:1. A citrus juice extraction apparatus comprising:
a) a citrus fruit chamber configured to accommodate citrus fruits of varying sizes, designed to securely position the citrus fruit during the extraction process;
b) a rotating gear assembly integrated within the citrus fruit chamber, the gear assembly comprising bevel gears, wherein the assembly slices through the citrus fruits with precision, facilitating the extraction of juice from the pulp;
c) bevel gears positioned within the apparatus to transmit power from a manually-operated or motorized input source to the rotating gear assembly, providing optimal power transmission, minimizing energy loss, and maximizing torque during operation;
d) a press cap (8), connected to the rotating gear assembly, which applies pressure to the citrus fruit, ensuring effective compression and maximizing juice yield;
e) a juice collection system, positioned beneath the citrus fruit chamber, designed to collect and channel the extracted juice through a filtration net (9) that filters out pulp and seeds, thereby ensuring the purity of the collected juice;
f) an ergonomic design, incorporating a manually-operated spindle (3) or handle, or optionally an electric motor, to provide user comfort, ease of use, and efficient juice extraction with minimal physical effort;
g) a base container (1) equipped with a rubber grip (2) at its bottom to provide stability and prevent slippage during operation, wherein the entire apparatus is optimized to enhance juice yield, reduce labor requirements, and improve overall user experience.

2. A citrus juice extraction apparatus, as claimed in claim 1, wherein the rotating gear assembly includes a gear ratio configuration such that the bevel pinion gear (6) rotates twice for every single rotation of the bevel sun gear (4), optimizing the slicing mechanism and reducing the manual effort required for extraction.
3. A citrus juice extraction apparatus, as claimed in claim 1, the juice collection system includes a nozzle with an anti-drip mechanism, designed to allow easy transfer of juice to external container (1)s without causing spills or mess
4. A citrus juice extraction apparatus, as claimed in claim 1, wherein the press cap (8) is adjustable, allowing for variable pressure settings to accommodate citrus fruits of different sizes and ripeness levels, ensuring maximum juice yield.
5. A citrus juice extraction apparatus, as claimed in claim 1, wherein the spindle (3) or handle is ergonomically designed with a non-slip grip, providing comfort to the user during manual operation and reducing fatigue during extended use
6. A citrus juice extraction apparatus, as claimed in claim 1, wherein the bevel gears are constructed from high-durability materials, such as stainless steel, ensuring long-term operation and resistance to wear and tear

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