AN SX1272 RF EQUIPPED IOT DEVICE FOR ENERGY CONSUMPTION MONITORING OF CENTRIFUGAL PUMP WITHIN INDUSTRIAL ENVIRONMENT

Abstract

An sx1272 rf equipped iot device for energy consumption monitoring of centrifugal pump within industrial environment comprises ECMTS_CPMote (10) which is outfitted with a TI AM69 Processor Board (70), SX1272 RF Module (20), Current Sensor (60), Relay Module (50), Buzzer (30), and Power Supply (40) transmits data wirelessly to a customized cloud server for analysis and remote access with its TI AM69 Processor Board, SX1272 RF Module, TFT Display, GSM Modem, and Power Supply, the ECMRS_CPMote is used to give operators access to real-time data on energy consumption through a TFT display and to enable remote monitoring and control via an internet-connected web dashboard.

Specification

Description:FIELD OF THE INVENTION
This invention relates to an sx1272 rf equipped iot device for energy consumption monitoring of centrifugal pump within industrial environment.
BACKGROUND OF THE INVENTION
This innovative system provides comprehensive energy management and monitoring capabilities for centrifugal pumps used in industrial settings. By employing cutting-edge sensor technology and wireless connectivity, it makes it possible to track energy usage in real-time, which facilitates preventive maintenance and improves pump efficiency. This solution's simplified approach to energy management enables industrial operators to maximize operational effectiveness, reduce costs, and ensure the safe and sustainable functioning of pumps.
The problem of effectively managing and monitoring energy usage in industrial centrifugal pump systems is addressed by this innovation. Traditional monitoring methods sometimes do not have access to real-time data or full analytics, which can lead to inefficiencies, increased energy costs, and equipment breakdowns.
SU1448110A1: The invention makes it possible to increase the efficiency of the pump operation in the self-priming mode. In the housing there is a blade diffuser with an outlet. A vortex stage and an impeller are fixed on a common shaft. The driving disk of the wheel is equipped with a seal and bypass holes connecting the suction cavity of the wheel with the input of the stage Seal is made of a hydrodynamic type with radial blades. Seal reduces the axial load acting on the rotor and increases the life of the bearings.
RESEARCH GAP: A RF equipped solution equipped with SX1272 and IoT Technology for Centrifugal Pump within Industrial Environment is the novelty of the system.
SU1629615A1: The invention relates to a pump manufacturing industry and relates to the improvement of centrifugal self-priming pumps of recirculation type. The purpose of the invention is to increase efficiency by reducing hydraulic losses. For this purpose, in the recirculation channel at an angle of & to its inner surface are the blades, inclined toward the inlet, the cut-off plane of which is parallel to the axis of the pump. When entering the pumping mode, the rate of circulation of the liquid through increases significantly under the action of the pressure differential created by the impeller, and in a vortex flow occurs that impedes the development of direct flow. This eliminates parasitic overflows that reduce efficiency.
RESEARCH GAP: A RF equipped solution equipped with SX1272 and IoT Technology for Centrifugal Pump within Industrial Environment is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This creative system offers an intricate yet user-friendly method for keeping an eye on and controlling the energy usage of industrial centrifugal pumps. It provides operators with essential insights and control over equipment performance by integrating RF communication, cloud technology, and IoT concepts; this ultimately improves efficiency, safety, and cost-effectiveness. Two separate devices, ECMTS_CPMote and ECMRS_CPMote, are at the center of it. With essential parts such a TI AM69 Processor Board, SX1272 RF Module, Current Sensor, Relay Module, Buzzer, and Power Supply, the ECMTS_CPMote serves as the main monitoring unit. The current sensor on this device continuously gathers information on energy consumption, allowing it to immediately measure the centrifugal pump's current consumption. After processing, the data is wirelessly sent to a cloud server specifically designed for this invention using the SX1272 RF Module. ECMRS_CPMote serves as the system's interface and control unit in the interim. While it has some parts in common with ECMTS_CPMote, it also has extra features such a power supply, GSM modem, and TFT display.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This creative system offers an intricate yet user-friendly method for keeping an eye on and controlling the energy usage of industrial centrifugal pumps. It provides operators with essential insights and control over equipment performance by integrating RF communication, cloud technology, and IoT concepts; this ultimately improves efficiency, safety, and cost-effectiveness. Two separate devices, ECMTS_CPMote and ECMRS_CPMote, are at the center of it. With essential parts such a TI AM69 Processor Board, SX1272 RF Module, Current Sensor, Relay Module, Buzzer, and Power Supply, the ECMTS_CPMote serves as the main monitoring unit. The current sensor on this device continuously gathers information on energy consumption, allowing it to immediately measure the centrifugal pump's current consumption. After processing, the data is wirelessly sent to a cloud server specifically designed for this invention using the SX1272 RF Module. ECMRS_CPMote serves as the system's interface and control unit in the interim. While it has some parts in common with ECMTS_CPMote, it also has extra features such a power supply, GSM modem, and TFT display.
The energy consumption trend and real-time data that this device receives from the cloud server is its responsibility. Immediate access to vital information about pump energy use is provided via the TFT Display. Most importantly, ECMRS_CPMote makes it possible to connect to the internet via the GSM Modem and access a customized web dashboard created just for this purpose. A thorough overview of energy usage data, including trending charts, real-time statistics, and in-depth analysis based on preset algorithms, is given to operators via this dashboard. By logging onto their accounts, operators can obtain this information remotely and obtain insightful knowledge about the effectiveness and performance of their pumps. By means of the relay module, the system additionally integrates proactive safety measures. The relay has the ability to automatically cut off the centrifugal pump in the event that it detects overheating or other serious problems, preventing further damage or mishaps.
BEST METHOD OF WORKING
Using current sensors to measure energy consumption of centrifugal pumps in industrial environments, the ECMTS_CPMote which is outfitted with a TI AM69 Processor Board, SX1272 RF Module, Current Sensor, Relay Module, Buzzer, and Power Supply-transmits data wirelessly to a customized cloud server for analysis and remote access.
With its TI AM69 Processor Board, SX1272 RF Module, TFT Display, GSM Modem, and Power Supply, the ECMRS_CPMote is used to give operators access to real-time data on energy consumption through a TFT display and to enable remote monitoring and control via an internet-connected web dashboard.
The TI AM69 Processor Board, which is integrated inside each of the motes, is utilized for central processing, facilitating communication management, data analysis, and control functions inside the industrial settings' energy consumption monitoring system for centrifugal pumps.
The SX1272 RF Module, which comes with both of the motes, is used to enable wireless communication. This allows data about energy consumption to be transmitted from the monitoring units to the cloud server, guaranteeing a smooth connection and the ability to monitor centrifugal pumps in an industrial setting in real time.
The energy consumption of centrifugal pumps is precisely measured by the Current Sensor, which is connected to the ECMTS_CPMote. This sensor provides vital information for monitoring and analysis to maximize efficiency and identify anomalies in industrial settings.
By enabling remote control of the centrifugal pump and enabling automatic shutdown in the event of overheating or other critical issues, the Relay Module integrated into ECMTS_CPMote serves as a crucial safety mechanism that guards against potential damage and ensures operational integrity in industrial settings.
To improve monitoring and decision-making skills in industrial settings, the TFT Display interfaced on ECMRS_CPMote is utilized to offer an intuitive user interface, giving operators real-time access to energy consumption data and system status information.
The built-in GSM modem on the ECMRS_CPMote enables internet access, allowing users to remotely access the customized web dashboard for tracking energy usage information and managing centrifugal pump operations from any location in an industrial setting with cellular network coverage.
ADVANTAGES OF THE INVENTION
1. Using current sensors, the ECMTS_CPMote serves as the main monitoring device, accurately measuring the energy usage of centrifugal pumps in industrial environments. This data is then wirelessly sent to a dedicated cloud server for remote accessibility and analysis.
2. The interface and control device, ECMRS_CPMote, provides operators with instant access to data on energy use through a TFT display. It also makes remote control and monitoring possible via internet access and a personalized web dashboard.
3. The central processing unit (CPU) of the TI AM69 Processor Board facilitates data analysis, communication management, and control operations inside the energy consumption monitoring system designed for industrial centrifugal pumps.
4. At the heart of wireless communication is the SX1272 RF Module, which makes it possible for data on energy usage to be transmitted seamlessly between monitoring devices and the cloud server. This guarantees continuous connectivity and the ability to monitor centrifugal pumps in an industrial context in real time.
5. The Current Sensor is essential for precisely determining how much energy centrifugal pumps use. It offers vital information for analysis and monitoring, assisting in efficiency optimization and anomaly identification in industrial settings.
, Claims:1. An sx1272 rf equipped iot device for energy consumption monitoring of centrifugal pump within industrial environment comprises ECMTS_CPMote (10) which is outfitted with a TI AM69 Processor Board (70), SX1272 RF Module (20), Current Sensor (60), Relay Module (50), Buzzer (30), and Power Supply (40) transmits data wirelessly to a customized cloud server for analysis and remote access.
2. The device as claimed in claim 1, wherein with its TI AM69 Processor Board, SX1272 RF Module, TFT Display, GSM Modem, and Power Supply, the ECMRS_CPMote is used to give operators access to real-time data on energy consumption through a TFT display and to enable remote monitoring and control via an internet-connected web dashboard.
3. The device as claimed in claim 1, wherein the TI AM69 Processor Board, which is integrated inside each of the motes, is utilized for central processing, facilitating communication management, data analysis, and control functions inside the industrial settings' energy consumption monitoring system for centrifugal pumps.
4. The device as claimed in claim 1, wherein the SX1272 RF Module, which comes with both of the motes, is used to enable wireless communication, this allows data about energy consumption to be transmitted from the monitoring units to the cloud server, guaranteeing a smooth connection and the ability to monitor centrifugal pumps in an industrial setting in real time.
5. The device as claimed in claim 1, wherein the energy consumption of centrifugal pumps is precisely measured by the Current Sensor, which is connected to the ECMTS_CPMote, this sensor provides vital information for monitoring and analysis to maximize efficiency and identify anomalies in industrial settings.
6. The device as claimed in claim 1, wherein by enabling remote control of the centrifugal pump and enabling automatic shutdown in the event of overheating or other critical issues, the Relay Module integrated into ECMTS_CPMote serves as a crucial safety mechanism that guards against potential damage and ensures operational integrity in industrial settings.
7. The device as claimed in claim 1, wherein to improve monitoring and decision-making skills in industrial settings, the TFT Display interfaced on ECMRS_CPMote is utilized to offer an intuitive user interface, giving operators real-time access to energy consumption data and system status information.
8. The device as claimed in claim 1, wherein the built-in GSM modem on the ECMRS_CPMote enables internet access, allowing users to remotely access the customized web dashboard for tracking energy usage information and managing centrifugal pump operations from any location in an industrial setting with cellular network coverage.

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