AN ONLINE DETACHABLE DEVICE FOR CONDITION MONITORING OF HORIZONTAL SONIC DRILLS WITH IN MINING OPERATION

Abstract

An online detachable device for condition monitoring of horizontal sonic drills with in mining operation comprises ODTD_HSDMote (100), equipped with a TI AM69 Processor Board (190), an ESP32 Wifi Module (110), vibration (170), temperature (180), and current sensors (160), an RTC (150), an SD Card Module (140), an HMI display (120), and a power supply (130), is used for comprehensive wireless technology, this technology gives operators vital information for proactive decision-making, predictive maintenance, and optimizing operational efficiency the ODTD_HSDMote's TI AM69 Processor Board is utilized to coordinate the smooth integration of sensors and to make it easier for real-time data to be transmitted to the cloud server, this allows for the provision of thorough analysis and insightful information for the efficient condition monitoring of Horizontal Sonic Drill Machines in mining operations.

Specification

Description:FIELD OF THE INVENTION
This invention relates to an online detachable device for condition monitoring of horizontal sonic drills with in mining operation.
BACKGROUND OF THE INVENTION
This state-of-the-art wireless device uses machine learning techniques, cloud computing, and a variety of sensors to monitor the health of horizontal sonic drills used in mining operations. By collecting information on vibration, temperature, and current levels, it provides real-time insights on the machine's performance. The drill machine's operating health can be remotely monitored by operators thanks to this novel solution.
One of the biggest challenges facing the mining industry is effectively managing and maintaining the operational health of Horizontal Sonic Drill Machines. Traditional methods sometimes do not have real-time capabilities and comprehensive data analysis, which leads to inefficiencies, unexpected downtimes, and increased maintenance costs. A complex Condition Monitoring system that combines wireless technologies, a variety of sensors, cloud-based data processing, and machine learning algorithms is needed to meet this problem.
US20190234199A1: A locator device and methods of use are disclosed. The locator device includes a first locating system configured to generate to sense an electromagnetic field emanating from a sonde associated with a drill head, and a second locating system including a global positioning system. The locator device includes a display on the locating system configured to display a map of the area in which the locator device resides based on a location detected by the global positioning system. The locator device also includes control electronics configured to, upon receipt of an input from a user, record location data in a memory associated with the locator device for use by a horizontal directional drilling control system.
RESEARCH GAP: A Detachable device equipped with IoT and Cloud Capabilities for condition monitoring of Horizontal Sonic Drills within Mining Operation is the novelty of the system.
US10233694B2: A rotation guidance apparatus belonging to the technical field of oil drilling equipment. An end part of a lower connector has a ball-socketed ball-joint rod, and a drill bit is connected to the ball-socketed ball-joint rod. Several circumferentially and evenly distributed piston holes are provided in a side wall of the lower connector, wherein a piston matches each piston hole and a piston rod connected to the piston is movably connected to the ball-socketed ball-joint rod. An eccentrically-placed valve core is connected to a controller provided in an upper connector, wherein a working face of the eccentrically-placed valve core is opposite to the piston holes and rotation of the eccentrically-placed valve core makes the pistons in the piston holes move to control the rotation guidance of the ball-socketed ball-joint rod.
RESEARCH GAP: A Detachable device equipped with IoT and Cloud Capabilities for condition monitoring of Horizontal Sonic Drills within Mining Operation is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
In the end, this integrated system improves the effectiveness and safety of mining operations by facilitating proactive decision-making, predictive maintenance, and performance optimization of the drill machine. The TI AM69 Processor Board, which acts as the system's central processing unit and coordinator of all operations, is its fundamental component. Wireless connection is made possible by the addition of an ESP32 Wifi Module, which makes it easier to transfer data from a variety of sensors to a customized Cloud server. Important sensors including vibration, temperature, and current sensors are included with the ODTD_HSDMote. The machine's vibrating patterns are recorded by the vibration sensor, which gives information about how well the unit is working. By keeping an eye on vital component temperatures, the Temperature Sensor provides insightful data about possible overheating problems. By measuring electrical current, the Current Sensor helps determine power usage and spot anomalies in the machine's performance.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In the end, this integrated system improves the effectiveness and safety of mining operations by facilitating proactive decision-making, predictive maintenance, and performance optimization of the drill machine. The TI AM69 Processor Board, which acts as the system's central processing unit and coordinator of all operations, is its fundamental component. Wireless connection is made possible by the addition of an ESP32 Wifi Module, which makes it easier to transfer data from a variety of sensors to a customized Cloud server. Important sensors including vibration, temperature, and current sensors are included with the ODTD_HSDMote. The machine's vibrating patterns are recorded by the vibration sensor, which gives information about how well the unit is working. By keeping an eye on vital component temperatures, the Temperature Sensor provides insightful data about possible overheating problems. By measuring electrical current, the Current Sensor helps determine power usage and spot anomalies in the machine's performance.
The gadget has a Real-Time Clock (RTC) for timestamping recorded data, which ensures accurate timekeeping. Furthermore, a local data storage SD Card Module is supplied as a backup to guarantee data integrity. The ESP32 Wifi Module is used to send the collected data to a dedicated Cloud server. This cloud server uses IoT-based cloud technology and was created especially for this invention. The server's machine learning algorithms process incoming data to produce Trending Data visualizations, Real-Time data updates, and thorough data analysis that flags and identifies urgent alarms. The gadget itself has a Human Machine Interface (HMI) Display that allows operators to view processed information. Additionally, within the mining company premises, a local web dashboard offers a customized User Interface (UI). Operators can check the real-time condition of the Horizontal Sonic Drill Machine, track trends, and get important notifications by securely logging into their accounts.
BEST METHOD OF WORKING
To enable real-time condition monitoring of Horizontal Sonic Drill Machines in mining operations, the ODTD_HSDMote, equipped with a TI AM69 Processor Board, an ESP32 Wifi Module, vibration, temperature, and current sensors, an RTC, an SD Card Module, an HMI display, and a power supply, is used for comprehensive wireless technology. This technology gives operators vital information for proactive decision-making, predictive maintenance, and optimizing operational efficiency.
The ODTD_HSDMote's TI AM69 Processor Board is utilized to coordinate the smooth integration of sensors and to make it easier for real-time data to be transmitted to the cloud server. This allows for the provision of thorough analysis and insightful information for the efficient condition monitoring of Horizontal Sonic Drill Machines in mining operations.
The central processing unit of ODTD_HSDMote is the TI AM69 Processor Board, which facilitates real-time data transmission to the cloud server and coordinates the integration of multiple sensors. This allows for thorough analysis and insights for efficient condition monitoring of Horizontal Sonic Drill Machines in mining operations.
The data provided by the Vibration Sensor, Temperature Sensor, and Current Sensor all of which are connected in ODTD_HSDMote is essential for the real-time condition monitoring and performance analysis of Horizontal Sonic Drill Machines in mining operations. The Vibration Sensor records vibrational patterns of the machine, the Temperature Sensor keeps track of critical component temperatures, and the Current Sensor measures electrical currents.
The ODTD_HSDMote-interfaced HMI Display serves as an interface for operators to view trending data charts, real-time data, and crucial warnings. This makes it easier for them to monitor and make decisions on the condition of Horizontal Sonic Drill Machines in mining operations.
ADVANTAGES OF THE INVENTION
1. The ODTD_HSDMote is a comprehensive wireless device that uses state-of-the-art technology and a range of sensors to monitor Horizontal Sonic Drill Machine status in real-time during mining operations. It provides operators with critical information needed to make proactive decisions, perform predictive maintenance, and maximize operational effectiveness.
2. This cutting-edge system's processing unit, the TI AM69 Processor Board, is essential to its operation since it manages the integration of many sensors and permits real-time data transfer to the cloud server. In-depth analysis and insights are made possible by this coordination, which helps mining operations effectively monitor the status of Horizontal Sonic Drill Machines.
3. The Temperature Sensor keeps track of crucial component temperatures, the Current Sensor measures electrical currents, and the Vibration Sensor records machine vibration patterns. When combined, these sensors offer crucial information for the performance analysis and real-time condition monitoring of horizontal sonic drill machines used in mining operations.
4. The Trending Data charts, urgent alerts, and real-time data are accessible to operators through the HMI Display. This makes it easier to monitor and make decisions about the state of Horizontal Sonic Drill Machines in mining operations in a straightforward manner.
, Claims:1. An online detachable device for condition monitoring of horizontal sonic drills with in mining operation comprises ODTD_HSDMote (100), equipped with a TI AM69 Processor Board (190), an ESP32 Wifi Module (110), vibration (170), temperature (180), and current sensors (160), an RTC (150), an SD Card Module (140), an HMI display (120), and a power supply (130), is used for comprehensive wireless technology, this technology gives operators vital information for proactive decision-making, predictive maintenance, and optimizing operational efficiency.
2. The device as claimed in claim 1, wherein the ODTD_HSDMote's TI AM69 Processor Board is utilized to coordinate the smooth integration of sensors and to make it easier for real-time data to be transmitted to the cloud server, this allows for the provision of thorough analysis and insightful information for the efficient condition monitoring of Horizontal Sonic Drill Machines in mining operations.
3. The device as claimed in claim 1, wherein the central processing unit of ODTD_HSDMote is the TI AM69 Processor Board, which facilitates real-time data transmission to the cloud server and coordinates the integration of multiple sensors, this allows for thorough analysis and insights for efficient condition monitoring of Horizontal Sonic Drill Machines in mining operations.
4. The device as claimed in claim 1, wherein the data provided by the Vibration Sensor, Temperature Sensor, and Current Sensor all of which are connected in ODTD_HSDMote is essential for the real-time condition monitoring and performance analysis of Horizontal Sonic Drill Machines in mining operations, the Vibration Sensor records vibrational patterns of the machine, the Temperature Sensor keeps track of critical component temperatures, and the Current Sensor measures electrical currents.
5. The device as claimed in claim 1, wherein the ODTD_HSDMote-interfaced HMI Display serves as an interface for operators to view trending data charts, real-time data, and crucial warnings, this makes it easier for them to monitor and make decisions on the condition of Horizontal Sonic Drill Machines in mining operations.

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