AN NRF-BASED REMOTE CONTROL AND DISPLAY PANEL FOR DIE-CASTING MACHINES WITHIN AUTOMOTIVE COMPONENTS MANUFACTURING PLANT

Abstract

An nrf-based remote control and display panel for die-casting machines within automotive components manufacturing plant comprises RCnRT_DCMNode (10), which is equipped with an ATmega16 SMD Board (15), nRF Module (11), Actuator (14), Feedback Sensor (12), and Power Supply (13) by utilizing internet connectivity and an intuitive user interface, the RCnRR_DCMNode—which is outfitted with an ATmega16 SMD Board, nRF Module, ESP01 Wifi Board, Touch HMI Display, and Power Supply allows authorized personnel to remotely monitor and control automotive die-casting machines via a personalized web dashboard.

Specification

Description:FIELD OF THE INVENTION
This invention relates to an nrf-based remote control and display panel for die-casting machines within automotive components manufacturing plant.
BACKGROUND OF THE INVENTION
This creative technology allows automotive die-casting equipment at manufacturing facilities to be remotely controlled and monitored. Two nodes make up the setup: one is used for advanced remote capabilities, while the other is used for local control. It gives operators the ability to use actuation, wireless communication, and real-time feedback to efficiently operate the die-casting equipment on-site. At the same time, authorized staff can monitor the machine from a distance using an intuitive web dashboard that can be accessed online. By using a dual-nodal approach, operational flexibility is increased and seamless control is maintained both locally and remotely. As such, it improves flexibility and efficiency in the automobile component manufacturing processes.
The current state of automobile die-casting machine remote control and monitoring in manufacturing facilities has issues with accessibility, flexibility, and efficiency. Systems that are already on the market usually don't offer a comprehensive solution that seamlessly combines local and remote control features. The ability of operators to remotely monitor and operate die-casting machines is limited, which limits their ability to respond and adjust to changing manufacturing settings.
CA2838549C: A piston for a die-casting machine, in particular with a cold chamber, comprises a stem which extends from a proximal end to a distal end along a piston axis and a piston head which extends from the distal end of the stem and which has a side wall with at least one sealing area suitable to form a seal on the wall of said container of the press. A lubrication circuit suitable for favouring the sliding of the piston comprises first lubrication ducts made in the stem and ending at the distal end of said stem, and second ducts made in the piston head, fluidically communicating with said first ducts and coming out in the lateral wall at least in correspondence with said sealed area.
RESEARCH GAP: A Remote solution with nRF and Cloud integration for Die-Casting Machines within Automotive Components Manufacturing is the novelty of the system.
CN105414515B: The invention discloses a kind of die casting mechanism of horizontal cold room vacuum die casting machine, including pressure chamber, compression mod, vacuum valve, drift, penetrate bar, the first stop valve, the first vacuum system, the second stop valve, the second vacuum system, control device and displacement transducer, compression mod includes fixed half and moving half, and the dynamic model cooperatively forms die cavity, ingate, exhaust duct with the cover half; Vacuum valve is arranged at the valve pocket in cover half; Drift is fixedly connected with the bar of penetrating; Sprue gate and tube connection ports are provided with pressure chamber, the second vacuum tube is connected with the tube connection ports, the other end of second vacuum tube is connected with the second stop valve, and second stop valve connects second vacuum system; Control device is used for the operating for controlling first vacuum system and the second vacuum system, and the opening and closing of the first stop valve and the second stop valve; The present invention has the advantages of good vacuumizing effect, setting easy maintenance, fault rate is low, service life is long.
RESEARCH GAP: A Remote solution with nRF and Cloud integration for Die-Casting Machines within Automotive Components Manufacturing is the novelty of the system.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
This creative solution, which consists of the RCnRT_DCMNode and RCnRR_DCMNode, is designed to provide automobile die-casting machine remote control and monitoring capabilities in production facilities. Specifically designed for local control, the RCnRT_DCMNode is furnished with an ATmega16 SMD Board, nRF Module, Actuator, Feedback Sensor, and Power Supply. The die-casting machine can be remotely controlled by operators thanks to the nRF Module's wireless communication capabilities. While the feedback sensor gives real-time information on the machine's condition, the actuator allows the execution of particular actions, such as turning the machine on or off. The die-casting machine in the manufacturing facility is operated directly and efficiently thanks to this local control node.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: SYSTEM ARCHITECTURE
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms "a"," "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes" and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", "third", and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
This creative solution, which consists of the RCnRT_DCMNode and RCnRR_DCMNode, is designed to provide automobile die-casting machine remote control and monitoring capabilities in production facilities. Specifically designed for local control, the RCnRT_DCMNode is furnished with an ATmega16 SMD Board, nRF Module, Actuator, Feedback Sensor, and Power Supply. The die-casting machine can be remotely controlled by operators thanks to the nRF Module's wireless communication capabilities. While the feedback sensor gives real-time information on the machine's condition, the actuator allows the execution of particular actions, such as turning the machine on or off. The die-casting machine in the manufacturing facility is operated directly and efficiently thanks to this local control node.
The RCnRR_DCMNode, on the other hand, is a more sophisticated system part. With the use of an ESP01 Wifi Board, nRF Module, ATmega16 SMD Board, Touch HMI Display, and Power Supply, this node offers improved user interaction and internet connectivity. The die-casting machine can be remotely controlled and monitored by authorized people thanks to the ESP01 Wifi Board's ability to link the device to the internet. For local control, the Touch HMI Display provides an easy-to-use interface; for online control, a personalized web dashboard makes control possible. Users may now access and administer the die-casting machine from any location with an internet connection thanks to the system's expanded capabilities, which are made possible by the integration of IoT and cloud-based technologies. The two nodes that make up this innovation work together seamlessly to give dependable local control provided by the RCnRT_DCMNode and remote accessibility and monitoring provided by the RCnRR_DCMNode, which uses internet connectivity.
BEST METHOD OF WOKING
On-site operators can effectively manage automotive die-casting machines within manufacturing plants by using wireless communication, actuation, and real-time feedback through the use of the RCnRT_DCMNode, which is equipped with an ATmega16 SMD Board, nRF Module, Actuator, Feedback Sensor, and Power Supply.
By utilizing internet connectivity and an intuitive user interface, the RCnRR_DCMNode-which is outfitted with an ATmega16 SMD Board, nRF Module, ESP01 Wifi Board, Touch HMI Display, and Power Supply-allows authorized personnel to remotely monitor and control automotive die-casting machines via a personalized web dashboard.
This novel solution for automotive die-casting machines in manufacturing facilities uses the ATmega16 SMD Board, which is integrated with both of the motes, to provide computational capabilities for both the RCnRT_DCMNode and the RCnRR_DCMNode. This makes it easier to execute control commands and process data.
Both of the motes also include a nRF Module, which is used to facilitate smooth data exchange and control signals between components. This ensures that the remote control and monitoring system for automotive die-casting machines within manufacturing plants is efficiently coordinated and operates.
An actuator attached to the RCnRT_DCMNode is used to convert control signals into physical actions. This enables the RCnRT_DCMNode to carry out particular commands and efficiently operate the automotive die-casting machine in manufacturing facilities.
The ESP01 WiFi Board, which is connected to the RCnRR_DCMNode, is used to increase internet connectivity. This allows the RCnRR_DCMNode to establish a web connection and offers remote access and control capabilities via a personalized web dashboard for the purpose of monitoring and controlling automotive die-casting machinery in manufacturing facilities.
The automotive die-casting machine's interface, the Touch HMI Display, is integrated into the RCnRR_DCMNode and serves as a user-friendly interface that improves the machine's functionality by enabling both on-site and remote operators to easily interact with it and keep an eye on its status in manufacturing facilities.
ADVANTAGES OF THE INVENTION
1. This novel system uses wireless communication, actuation, and real-time feedback, with the RCnRT_DCMNode serving as the local control center. This allows for the effective supervision of automotive die-casting machinery by on-site workers in manufacturing facilities.
2. Using internet connectivity and an intuitive interface, the RCnRR_DCMNode functions as an advanced remote control module. This enables authorized staff to control and monitor automotive die-casting machines from a distance via a personalized online dashboard.
3. An essential part of wireless communication, the nRF Module allows control signals and data transfers between system components with ease. In production facilities, this guarantees effective coordination and operation of the remote control and monitoring system for automotive die-casting equipment.
4. The Actuator is an essential component that converts control signals into mechanical actions so that the RCnRT_DCMNode may carry out particular commands and efficiently operate die-casting machines for automobiles at production facilities.
5. The RCnRR_DCMNode may connect to the internet thanks to the ESP01 WiFi Board's internet connectivity. This makes it possible to monitor and manage automotive die-casting equipment in manufacturing facilities remotely using a customized web dashboard.
6. The Touch HMI Display improves the RCnRR_DCMNode's functionality by serving as an easy-to-use and intuitive interface. It makes it possible for operators to monitor the state of automotive die-casting equipment in manufacturing plants, both locally and remotely, with a smooth interface.
, Claims:1. A system of NRF-based remote control and display panel for die-casting machines within automotive components manufacturing plant comprises RCnRT_DCMNode (10), which is equipped with an ATmega16 SMD Board (15), nRF Module (11), Actuator (14), Feedback Sensor (12), and Power Supply (13).
2. The system as claimed in claim 1, wherein by utilizing internet connectivity and an intuitive user interface, the RCnRR_DCMNode-which is outfitted with an ATmega16 SMD Board, nRF Module, ESP01 Wifi Board, Touch HMI Display, and Power Supply allows authorized personnel to remotely monitor and control automotive die-casting machines via a personalized web dashboard.
3. The system as claimed in claim 1, wherein this novel solution for automotive die-casting machines in manufacturing facilities uses the ATmega16 SMD Board, which is integrated with both of the motes, to provide computational capabilities for both the RCnRT_DCMNode and the RCnRR_DCMNode, this makes it easier to execute control commands and process data.
4. The system as claimed in claim 1, wherein both of the motes also include a nRF Module, which is used to facilitate smooth data exchange and control signals between components, this ensures that the remote control and monitoring system for automotive die-casting machines within manufacturing plants is efficiently coordinated and operates.
5. The system as claimed in claim 1, wherein an actuator attached to the RCnRT_DCMNode is used to convert control signals into physical actions; and enables the RCnRT_DCMNode to carry out particular commands and efficiently operate the automotive die-casting machine in manufacturing facilities.
6. The system as claimed in claim 1, wherein the ESP01 WiFi Board, which is connected to the RCnRR_DCMNode, is used to increase internet connectivity, this allows the RCnRR_DCMNode to establish a web connection and offers remote access and control capabilities via a personalized web dashboard for the purpose of monitoring and controlling automotive die-casting machinery in manufacturing facilities.
7. The system as claimed in claim 1, wherein the automotive die-casting machine's interface, the Touch HMI Display, is integrated into the RCnRR_DCMNode and serves as a user-friendly interface that improves the machine's functionality by enabling both on-site and remote operators to easily interact with it and keep an eye on its status in manufacturing facilities.

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